Suzuki Swift Sport 2004 Service & Repair Manual page 531

Assembly
CAUTION
!
• Wash each part cleanly before installation
in the same fluid as the one used in master
cylinder reservoir.
• Never use other fluid or thinner.
• Before installing caliper to brake caliper
carrier, install slide pins with grease
applied into carrier hole and check for its
smooth movement in thrust direction.
• Before installing piston seal to cylinder,
apply fluid to them.
• Install a piston seal into groove in cylinder
securely making sure that it is not twisted.
1) Apply thread lock cement to shaft thread (6) of
caliper.
"A": Thread lock cement 99000–32110 (Thread
Lock Cement Super 1322)
2) Apply grease to inside of new shaft cover (1).
3) Install new shaft cover, lever (2), washer (3), parking
nut (4) and return spring (5) to caliper.
Tightening torque
Parking nut (a): 27 N·m (2.7 kgf-m, 19.5 lb-ft)
3
2
1
6, "A"
5
4, (a)
I6RS0C430016-01
4) Install bleeder plug and cap to caliper.
5) Install new piston seal to caliper.
6) Before inserting piston (2) into cylinder, install boot
(1) onto piston as shown.
[A]
[A]: Cylinder side
[B]: Brake pad side
7) Fit boot as it is in figure into boot groove in cylinder
with fingers.
8) Turn brake caliper piston clockwise to obtain
clearance between brake disc and pads.
NOTE
Check that boot is fitted in boot groove
securely all around piston.
Special tool
(A): 09945–16060
Rear Brakes: 4C-7
[B]
I6RS0B431017-01
I6RS0B431033-01
I6RS0B431018-01