Taylor-Dunn SC-100-24 Manuals

Manuals and User Guides for Taylor-Dunn SC-100-24. We have 2 Taylor-Dunn SC-100-24 manuals available for free PDF download: Operation, T Roubleshooting And Replacement Parts Manual, Service And Replacement Parts Manual

Taylor-Dunn SC-100-24 Operation, T Roubleshooting And Replacement Parts Manual (176 pages)

Brand: Taylor-Dunn | Category: Outdoor Cart | Size: 8.61 MB

Table of Contents

7
- Introduction
  8
- About this Manual
  8
- Who Should Read this Manual
  9
- Responsibilities
  9
- Of the Owner
  9
- How to Use this Manual
  10
- Conventions
  11
- How to Identify Your Vehicle
  12
- Taking Delivery of Your Vehicle
  13
Safety Rules and Operating Instructions

19
- Standard Specifications
  
  20
- Driver Training Program
  
  21
  - Driver Qualifications
    21
- Safety Rules and Guidelines
  
  21
- Vehicle Controls
  
  22
  - Key-Switch
    22
  - Direction Control Switch
    22
  - Horn Switch
    22
  - Headlight Switch
    22
  - Accessory Switch (Optional)
    22
  - Battery Status Indicator, Analog
    23
  - Hour Meter
    23
  - Steering
    23
  - Charger Interlock
    23
  - Foot Brake Pedal
    24
  - Foot Interlock Switch
    24
  - Accelerator Pedal
    24
  - Park Brake
    24
  - Reverse or Motion Alarm (Optional)
    24
  - Smart View Display
    25
  - Fault Code Tables
    27
- Vehicle Operation Guidelines
  
  28
  - Safety Guidelines
    28
  - Starting
    28
  - While Driving
    28
  - Loading and Unloading
    28
  - Towing Loads
    28
  - Parking
    29
  - Automatic Electric Park Brake
    29
  - Towing this Vehicle
    29
  - Using the Ladder
    29
  - Towing the Vehicle
    30
  - Frame Tie Downs
    30
- Charging Your Vehicle
  
  31
- Storing / Returning to Service
  
  36
- Periodic Maintenance Checklist
  
  37
- Standard Periodic Maintenance Schedule for the Smart View Display
  
  38
  - Daily Visual Inspection
    39
- Maintenance Guidelines for Severe Duty Applications
  
  39
Notes

41
- Front Axle
  42
- Inspect the Front Wheel Bearings
  42
- Adjust Front Wheel Bearings
  43
- Front Axle Removal and Installation
  44
  - Removal
    44
- Replace Front Wheel Bearings
  45
Notesmaintenance, Service, and Repair

47
- Front End Alignment
  
  48
  - Center the Steering Wheel
    49
- Inspect the Steering Components
  
  51
  - Steering Wheel and Bushings
    51
  - Steering Chain
    51
  - Pillow Blocks
    52
- Fork Bearings
  
  53
- Adjust the Steering Shaft
  
  54
- Replace the Steering Wheel
  
  55
- Replace the Front Fork
  
  56
Table of Contents

57
- Inspect the Service Brake
  
  58
  - Disc Brake Pads
    58
  - Disc Brake Rotor
    59
- Inspect the Parking Brake
  
  60
  - Wheel Park Brake (Mechanical Disc)
    60
- Adjust the Service Brakes
  
  61
  - Mechanical Disc Brakes
    61
- Adjust the Parking Brake
  
  62
  - Primary Adjustment (Handle)
    62
  - Secondary Adjustment (Cable)
    62
- Replace Rear Brake Pads
  
  63
  - Mechanical Disc
    63
- Replace the Mechanical Caliper Assembly
  
  64
Table of Contents

67
- Inspecting the Motor Brushes
  68
  - Motors with Internal Cooling Fans
    68
- Motor Inspection
  68
- Motor Removal and Installation
  68
- Motor Service
  68
- Replacing the Brushes or Armature Bearing
  70
- Repairing the Commutator
  71
- Service Limits
  72
Table of Contents

73
- Check Oil Level
  74
- Change Oil
  75
- Motor Removal and Installation
  76
- Rear Hub or Rotor
  77
- Removing and Installing the Rear Axles
  78
- Transmission Assembly
  80
  - Remove and Install
    80
- Disassembly and Reassembly of the Primary Reduction Gear Case
  82
- Disassembling the 3Rd Member
  85
- Assembling the 3Rd Member
  88
  - Pinion Bearing Preload
    91
- Pinion Gear Shimming Instructions
  92
  - Setting the Pinion Gear Depth
    92
Table of Contents

95
- Tire Inflation
  96
- Tire Inspection
  96
- Replace the Front Tire/Wheel
  97
- Replace the Rear Tire/Wheel
  97
- Repair the Tire (Pneumatic)
  98
- Replace the Tire (Pneumatic)
  99
Table of Contents

101
- Cleaning
  102
- Testing
  103
- Charging
  104
- Watering
  105
- Replacing (6-Volt Batteries Only)
  106
  - Moist Charge Batteries
    108
- Storage and Returning to Service
  109
  - Storage
    109
  - Returning to Service
    110
Warning

111
- Motor Controller
  
  112
- Remove/Install
  
  112
- Inspect
  
  112
  - Receptacles
    112
  - Base Plate
    112
  - Terminal Ends
    112
  - R' Terminal
    112
- Repair/Programming
  
  113
  - Programming
    113
- Troubleshooting
  
  113
Table of Contents

119
- Front Axle and Fork
  120
- Illustrated Parts
  120
- Steering Linkage
  122
- Transmission Gear Case
  124
- Transmission Differential Case
  126
- Rear Axle
  128
- Rear Brakes
  130
- Motor
  132
- Brake Linkage
  134
- Throttle Linkage
  136
- Wheels and Tires
  138
- Head and Tail Lights (Optional)
  142
- Instrument Panel (Dash)
  142
  - Resetting the Smart View Display
    142
- Speed Control Panel
  144
- Miscellaneous Electrical
  146
- Charger (Lestronic)
  148
- Charger (Lestronic)
  152
- Signet® Charger
  152
- X-Series Charger
  153
- Batteries
  154
- Frame, Seat Cushions and Deck
  156
- Trailer Hitches
  156
- Decals
  159
- Knee Pad and Floor Mats (Optional)
  160
- Lift out Battery Box (Optional)
  162
- Ladders and Strobe Light (Optional)
  164
  - Appendixes
    168
- Appendix A: Tool List
  
  168
- Appendix B: Suggested Torque Limits for Standard Hardware
  
  170
  - Standard Head Markings
    170
  - Hex Bolts
    170
  - Other Bolts
    170
  - Hex Nuts
    171
  - Hex Lock Nuts (Stover)
    171
  - Other Nuts
    171
  - Generic Torque Values
    172
- Appendix C: Brake Lining Handling Precautions
  
  174

Taylor-Dunn SC-100-24 Service And Replacement Parts Manual (126 pages)

Brand: Taylor-Dunn | Category: Utility Vehicle | Size: 6.24 MB

Master

5
- Table of Contents
  5
- About this Manual
  8
- How to Use this Manual
  8
- Introduction
  8
- Replacement Parts
  8
- Who Should Read this Manual
  8
- Introduction
  9
  - Conventions
    9
    
    Signal Words and Their Definitions
    9
    
    Responsibilities
    10
  - How to Identify Your Vehicle
    11
  - Web Site Registration
    11
Warning

13
Warning

27
- Adjust Front Wheel Bearings
  28
- Front Axle
  28
- Inspect the Front Wheel Bearings
  28
- Front Axle
  29
Warning

31
- Transaxle - GT
  31
  - Transaxle Identification
    31
  - Transaxle-GT
    32
    
    Change Oil
    32
    
    Check Oil Level
    32
  - Transaxle-SD
    33
    
    Axle Shaft
    33
    
    Install
    33
    
    Remove
    33
    
    Motor Removal
    34
    
    Rear Hub, Rotor & Bearings
    34
    
    Primary Gear Case
    35
    
    Disassemble
    36
    
    Secondary Gear Case
    36
    
    Assemble
    37
    
    Pinion Bearing Preload
    38
    
    Pinion Gear Shimming Instructions
    38
    
    Set Pinion Bearing Preload
    38
    
    Hardware Torque
    39
Warning

41
- Transaxle Identification
  41
- Steering
  42
  - Change Oil
    42
    
    Front End Alignment
    42
  - Check Oil Level
    42
  - Transaxle-SD
    42
  - Axle Shaft
    43
    
    Install
    43
    
    Remove
    43
  - Motor, Remove
    44
  - Rear Hub, Rotor & Bearings
    44
  - Primary Reduction Gear Case
    45
  - 3Rd Member
    47
  - Hardware Torque
    48
Warning

49
- Wheel Alignment
  50
  - Center the Steering Wheel
    51
- Inspect the Steering Components
  52
  - Steering Chain
    52
  - Pillow Blocks
    52
- Adjust the Steering Shaft
  53
- Fork Bearings
  53
- Replace Steering Wheel
  54
- Front Fork
  55
- Hardware Torque
  55
Steering Notes

57
- Brake Service
  
  58
- Inspect the Service Brake
  
  58
  - Disc Brake Pads
    58
  - Disc Brake Rotor
    58
- Inspect the Parking Brake
  
  59
  - Wheel Park Brake (Mechanical Disc)
    59
- Adjust the Service Brakes
  
  60
  - Mechanical Disc Brakes
    60
- Adjust the Parking Brake
  
  61
  - Primary Adjustment (Handle)
    61
  - Secondary Adjustment (Cable)
    61
- Replace Rear Brake Pads
  
  62
  - Mechanical Disc
    62
- Replace the Mechanical Caliper Assembly
  
  63
- Hardware Torque
  
  63
Warning

65
- Remove/Install
  
  66
  - Bearing
    66
- Motor
  
  66
- Disassemble
  
  66
- Inspect
  
  67
  - Brushes
    67
  - Commutator
    67
  - Armature Windings
    67
- Replacing the Brushes or Armature Bearing
  
  68
  - Field Windings
    68
- Repair
  
  69
  - Repairing the Commutator
    69
  - Undercutting the Commutator
    69
- Service Limits
  
  70
- Hardware Torque
  
  70
Warning

71
- Inspect
  
  72
  - Receptacles
    72
  - Base Plate
    72
  - Terminal Ends
    72
  - R' Terminal
    72
  - Motor Controller
    73
- Remove/Install
  
  72
- Motor Controller
  
  72
- Repair/Programming
  
  73
  - Programming
    73
  - Repairs
    73
- Troubleshooting
  
  73
- Hardware Torque
  
  74
Warning

75
- Air Pressure
  76
- Inflation
  76
- Tires & Wheels
  76
- Tread Wear
  77
- Changing Tire/Wheel Assembly
  78
- Repair the Tire (Pneumatic)
  78
- Replace the Tire (Pneumatic)
  78
- Hardware Torque
  79
Warning

81
- Batteries
  82
  - General Guidelines and Safety
    82
  - Charging
    83
  - Cleaning
    83
  - Watering
    83
  - Storing
    84
    
    Returning to Service
    84
    
    Storage
    84
  - Testing
    84
    
    Specific Gravity
    84
  - Remove/Install
    85
    
    Individual Batteries
    85
    
    Industrial Battery or Lift out Battery Pack
    85
  - Hardware Torque
    86
Warning

89
- Hardware Information
  
  90
- Torque Guidelines for Standard Hardware
  
  90
  - Hardware Identification
    90
  - Hex Nuts
    91
  - Hex Lock Nuts (Stover)
    91
  - Other Nuts
    91
  - Generic Torque Values
    92
- Replacing Hardware
  
  94
Warning

95
- Ordering Parts for Your Vehicle
  96
- Replacement Parts
  96
- Taylor-Dunn Web Site Information
  96
- Replacement Parts
  97
- Axle, Front
  98
- Axle, Rear
  99
- Battery
  100
- Brake Linkage
  102
- Brakes, Rear
  104
- Charger, Lestronic
  105
- Charger, Signet
  106
- Charger, X-Series
  107
- Control Panel, Speed
  108
- Dashboard (Instrument Panel)
  109
- Decals
  110
- Deck, Frame, and Seat Cushions
  111
- Differential/Transmission Gear Case
  112
- SD Transaxle Assembly, Rear 3Rd Member
  114
- SD Transaxle Assembly, Rear Primary Reduction
  115
- Electrical, Miscellaneous
  116
- Head and Tail Lights
  117
- Hitches
  118
- Ladder
  119
- Motor
  120
- Motor Mount
  121
- Steering Linkage
  122
- Wheels and Tires
  123

Taylor-Dunn Categories

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Taylor-Dunn SC-100-24 Manuals

Taylor-Dunn SC-100-24 Operation, T Roubleshooting And Replacement Parts Manual (176 pages)

Table of Contents

Table of Contents

Safety Rules and Operating Instructions

Standard Specifications

Driver Training Program

Safety Rules and Guidelines

Vehicle Controls

Vehicle Operation Guidelines

Charging Your Vehicle

Storing / Returning to Service

Periodic Maintenance Checklist

Standard Periodic Maintenance Schedule for the Smart View Display

Maintenance Guidelines for Severe Duty Applications

Notes

Notesmaintenance, Service, and Repair

Front End Alignment

Inspect the Steering Components

Fork Bearings

Adjust the Steering Shaft

Replace the Steering Wheel

Replace the Front Fork

Table of Contents

Inspect the Service Brake

Inspect the Parking Brake

Adjust the Service Brakes

Adjust the Parking Brake

Replace Rear Brake Pads

Replace the Mechanical Caliper Assembly

Table of Contents

Table of Contents

Table of Contents

Table of Contents

Warning

Motor Controller

Remove/Install

Inspect

Repair/Programming

Troubleshooting

Table of Contents

Appendix A: Tool List

Appendix B: Suggested Torque Limits for Standard Hardware

Appendix C: Brake Lining Handling Precautions

Taylor-Dunn SC-100-24 Service And Replacement Parts Manual (126 pages)

Table of Contents

Master

Warning

Warning

Warning

Warning

Warning

Steering Notes

Brake Service

Inspect the Service Brake

Inspect the Parking Brake

Adjust the Service Brakes

Adjust the Parking Brake

Replace Rear Brake Pads

Replace the Mechanical Caliper Assembly

Hardware Torque

Warning

Remove/Install

Motor

Disassemble

Inspect

Replacing the Brushes or Armature Bearing

Repair

Service Limits

Hardware Torque

Warning

Inspect

Remove/Install

Motor Controller

Repair/Programming

Troubleshooting

Hardware Torque

Warning

Warning

Warning