Replace The Mechanical Caliper Assembly; Hardware Torque - Taylor-Dunn SC-100-24 Service And Replacement Parts Manual

SC-100
REPLACE THE MECHANICAL
CALIPER ASSEMBLY
WARNING
This section is one section of a complete service
manual. Before starting any procedure, read all
warnings and instructions that are located in the
Service Guidelines chapter.
WARNING
• Make sure the key-switch is in the "OFF" position,
then remove the key.
• Place the forward-reverse switch in the center
"OFF" position.
• Set the park brake.
• Place blocks under the rear wheels to prevent
vehicle movement.
• Disconnect the main positive and negative cables
at the batteries.
1: Release the park brake.
2: Raise the wheel off of the ground and support
with jack stands.
3: Remove the tire/wheel assembly. Refer to Tires
and Wheels section for information on removing
the tire and wheel assembly.
4: Disconnect the brake linkage from the brake arm.
5: Remove the brake caliper bolts and discard the
lock nuts.
6: Remove the caliper assembly from the axle.
7: Inspect the brake rotor. Refer to the Inspect the
Service Brake section for information regarding
inspecting the brake rotor.
8: Install the new caliper in reverse order.
• Torque the brake caliper bolts to 11 ft-lbs.
9: Adjust the brakes. Refer to Adjust the Service
Brakes for information regarding adjusting the
brakes.
10: Set the park brake.
11: Reconnect the main positive and negative cables
at the batteries.
12: Lower the wheel to the ground.
13: Remove the blocks from behind the
wheels.
14: Release the park brake and test drive the vehicle.

HARDWARE TORQUE

If hardware is not listed here, refer to standard torque values in the
appendix.
Description
Brake Body Bolts
MA-100-03
WARNING
Current Taylor-Dunn® brakes are asbestos free.
However, there is the possibility that the original
brakes were replaced with aftermarket parts
containing asbestos. Since this possibility exists,
all brake parts shall be handled as if they contain
asbestos. Refer to appendix C for recommended
handling precautions.
WARNING
Always use a lifting strap, hoist, and jack stands, of
adequate capacity to lift and support the vehicle.
Failure to use lifting and support devices of rated load
capacity may result in severe bodily injury.
Foot Pounds Newton Meters
11 14.9
Brakes
Page 63