Taylor-Dunn SC 0-90 Manuals

Manuals and User Guides for Taylor-Dunn SC 0-90. We have 1 Taylor-Dunn SC 0-90 manual available for free PDF download: Operation, T Roubleshooting And Replacement Parts Manual

Taylor-Dunn SC 0-90 Operation, T Roubleshooting And Replacement Parts Manual

Taylor-Dunn SC 0-90 Operation, T Roubleshooting And Replacement Parts Manual (130 pages)

Brand: Taylor-Dunn | Category: Utility Vehicle | Size: 7.26 MB

Table of Contents

Table of Contents

5
Notes

13
- Standard Specifications
  
  14
- Driver Training Program
  
  15
  - Driver Qualifications
    15
- Safety Rules and Guidelines
  
  15
- Vehicle Controls
  
  16
  - Key-Switch
    16
  - Forward-Off-Reverse Switch
    16
  - Horn Switch
    16
  - Headlight Switch
    16
  - Hour Meter
    16
  - Accessory Switch (Optional)
    17
  - Battery Status Indicator, Analog
    17
  - Battery Status Indicator, Digital Bargraph
    17
  - Steering
    17
  - Accelerator Pedal
    17
  - Foot Brake Pedal
    18
  - Park Brake
    18
  - Charger Interlock
    18
  - Foot Interlock Switch
    18
  - Reverse or Motion Alarm (Optional)
    18
- Vehicle Operation Guidelines
  
  19
  - Safety Guidelines
    19
  - Starting
    19
  - While Driving
    19
  - Loading and Unloading
    19
  - Towing Loads
    19
  - Using the Ladder
    20
  - Parking
    20
  - Towing this Vehicle
    20
- Charging Your Vehicle
  
  21
- Storing / Returning to Service
  
  22
  - Storing Your Vehicle
    22
  - Returning to Service
    22
- Periodic Maintenance Checklist
  
  23
  - Daily Visual Inspection
    24
- Maintenance Guidelines for Severe Duty Applications
  
  24
Table of Contents

29
- Inspect the Front Wheel Bearings
  30
- Adjust Front Wheel Bearings
  31
- Front Axle Removal and Installation
  32
  - Removal
    32
- Replace Front Wheel Bearings
  33
Table of Contents

35
- Front End Alignment
  
  36
  - Center the Steering Wheel
    37
- Inspect the Steering Components
  
  39
  - Steering Wheel and Bushings
    39
  - Steering Chain
    39
  - Pillow Blocks
    40
- Fork Bearings
  
  41
- Adjust the Steering Shaft
  
  42
- Replace the Steering Wheel
  
  43
- Replace the Front Fork
  
  44
Table of Contents

45
- Auto-Adjust Brake Mechanism Theory of Operation
  
  46
- Inspect the Service Brake
  
  47
  - Auto-Adjust Brake Mechanism Operation
    47
  - Inspecting the Auto-Adjust Brake Mechanism
    47
  - Brake Shoes
    48
  - Brake Drum
    48
- Inspect the Parking Brake
  
  49
  - Wheel Park Brake
    49
- Adjust the Service Brakes
  
  50
- Adjust the Brake Linkage
  
  50
- Adjust the Parking Brake
  
  51
  - Primary Adjustment (Handle)
    51
  - Secondary Adjustment (Cable)
    51
- Replace Rear Brake Shoes
  
  52
Table of Contents

53
- Inspecting the Motor Brushes
  54
  - Motors with Internal Cooling Fans
    54
- Motor Inspection
  54
- Motor Removal and Installation
  54
- Replacing Brushes/Armature Bearing
  56
- Repairing the Commutator
  57
- Service Limits
  58
Table of Contents

59
- Check Oil Level
  
  60
- Change Oil
  
  60
- Motor
  
  61
  - Removal
    61
  - Installation
    61
- Rear Axle
  
  61
- Differential Case
  
  62
  - Disassemble
    62
  - Assemble
    64
Table of Contents

67
- Tire Inflation
  68
- Tire Inspection
  68
- Replace the Front Tire/Wheel
  69
- Replace the Rear Tire/Wheel
  69
- Replace the Tire (Pneumatic)
  69
- Repair the Tire (Pneumatic)
  70
Table of Contents

71
- Cleaning
  72
- Testing
  73
- Charging
  74
- Watering
  75
- Replacing (6-Volt Batteries Only)
  76
  - Moist Charge Batteries
    77
- Storage and Returning to Service
  78
  - Storage
    78
  - Returning to Service
    79
Table of Contents

81
- Inspect
  82
- Motor Controller
  82
- Troubleshooting
  82
- Repair/Adjustments
  83
  - Adjustments
    83
- Hardware Torque
  84
Table of Contents

89
- Axle (Front) and Fork
  90
- Axle (Rear)
  92
- Batteries
  93
- Brake Linkage
  94
- Decals
  96
- Frame, Seat Cushions and Deck
  97
- Head and Tail Lights (Optional)
  98
- Hitches
  98
- Instrument Panel (Dash)
  99
- Knee Pad and Floor Mats (Optional)
  100
- Ladders and Strobe Light (Optional)
  102
- Lift out Battery Box (Optional)
  103
- Miscellaneous Electrical
  104
- Motor
  106
- Signet® Charger
  108
- Speed Control Panel
  110
- Steering Linkage
  112
- Throttle Linkage
  114
- Transmission
  116
- Wheels and Tires
  118
- Appendix A: Tool List
  
  122
- Appendix B: Suggested Torque Limits
  
  124
  - Standard Head Markings
    124
  - Hex Bolts
    124
  - Other Bolts
    124
  - Hex Nuts
    125
  - Hex Lock Nuts (Stover)
    125
  - Other Nuts
    125
  - Generic Torque Values
    126
- Appendix C: Brake Lining Handling Precautions
  
  128

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