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SC-011-59
Taylor-Dunn SC-011-59 Manuals
Manuals and User Guides for Taylor-Dunn SC-011-59. We have
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Taylor-Dunn SC-011-59 manual available for free PDF download: Operation, T Roubleshooting And Replacement Parts Manual
Taylor-Dunn SC-011-59 Operation, T Roubleshooting And Replacement Parts Manual (206 pages)
Brand:
Taylor-Dunn
| Category:
Utility Vehicle
| Size: 15.05 MB
Table of Contents
Table of Contents
5
Introduction
10
About this Manual
10
Who Should Read this Manual
10
Responsibilities
10
How to Use this Manual
11
Conventions
11
How to Identify Your Vehicle
12
Taking Delivery of Your Vehicle
13
Safety Rules and Operating Instructions
16
Standard Specifications
16
Safety Rules and Guidelines
17
Driver Training Program
17
Driver Qualifications
17
Start Switch
18
Vehicle Controls
18
Horn Switch
18
Forward-Off-Reverse Switch
18
Accessory Switch (Optional)
18
Headlight Switch (Optional)
18
Battery Status Indicator, Digital Bargraph
19
Hour Meter (Optional)
19
Battery Status Indicator, Analog (Optional)
19
Accelerator / Brake Treadle, SC 159
20
Accelerator / Brake Treadle, an 171
20
Steering, SC 159
20
Steering, an 171
20
Walk-Along Handle, an 171
20
Foot Interlock Switch, SC 159 (Optional)
21
Charger Interlock
21
Parking Brake
21
Vehicle Operational Guidelines
22
Safety Guidelines
22
Starting
22
While Driving
22
Loading and Unloading
22
Towing Loads
22
Parking
23
Towing this Vehicle
23
Charging Your Vehicle
24
New Battery Break in
24
Signet® Charger Operation
24
Industrial Charger Operation
24
Charging Time
25
Storing and Returning to Service
25
Storing Your Vehicle
25
Returning to Service
25
Periodic Maintenance Checklist
26
Daily Visual Inspection
27
Maintenance Guidelines for Severe Duty Applications
27
General Maintenance
30
Maintenance Guidelines
30
Troubleshooting Guide
31
Lubrication Chart
32
Front Axle Service
34
Inspect the Front Wheel Bearings
34
Adjust Front Wheel Bearings
34
Front Axle Removal and Installation
35
Removal
35
Installation
35
Replace Front Wheel Bearings
36
Steering Component Service
38
Front End Alignment
38
Center the Steering Wheel
38
Inspect the Steering Components
40
Steering Wheel and Bushings
40
Steering Chain
40
Pillow Blocks
41
Fork Bearings
41
Adjust the Steering Shaft
42
Replace the Steering Wheel
42
Replace the Front Fork
43
Brake Service
46
Inspect the Service Brake
46
Adjust the Service Brake
46
Adjust the Brake Linkages
47
Replace the Brake Lining
48
Replace Brake Drum
50
Replacing the Treadle Linkage
51
Throttle Linkage
54
Throttle Linkage Adjustments
54
Motor Service
56
Inspecting the Motor Brushes
56
Motors with Internal Cooling Fans
56
Enclosed Motors (GE, no Cooling Fan)
56
Motor Removal and Installation
57
Motor Inspection
57
Replacing the Brushes
59
Motor Inspection
59
Replacing the Bearings
60
Repairing the Commutator
60
Service Limits
61
Transmission
63
Adjust the Drive Chain
64
Check the Oil Level
66
Change the Oil
67
Drive Motor
68
Remove
68
Install
68
Rear Axle
69
Remove and Install
69
Replace the Axle Bearing
70
Transmission Assembly
71
Remove and Install
71
Chain Case
72
Disassemble
72
Assemble
74
Differential Assembly (3Rd Member)
76
Disassemble
76
Assemble
78
Re-Shimming the Pinion Housing
80
Exploded View
82
Tires and Wheels
84
Tire Inflation
84
Tire Inspection
84
Replace the Front Tire/Wheel
85
Replace the Rear Tire/Wheel
85
Replace the Tire (Pneumatic)
85
Repair the Tire (Pneumatic)
86
Battery Service
88
Replace the Tire (Pneumatic)
88
Cleaning
88
Testing
89
Charging
90
Watering
91
Replacing (6-Volt Batteries Only)
92
Moist Charge Batteries
93
Storage and Returning to Service
94
Storage
94
Returning to Service
95
Electrical Troubleshooting
98
Symptoms
98
Main Troubleshooting Sequence
98
Main Troubleshooting Sequence
99
Test Equipment Required
99
IMPORTANT NOTES and INSTRUCTIONS
99
Definitions
100
Special Troubleshooting Guide
119
Pmc Control
119
Plugging Diode
119
Freewheel Diode
119
Iso
124
Solenoids
126
Motor
129
Lestronic II® Charger Troubleshooting
132
Operating Instructions and Theory of Operation
132
Testing the Charging Cycle
133
Test Equipment Required for Troubleshooting
134
Important Notes and Instructions
134
Troubleshooting for Built-In Charger
135
Troubleshooting for Portable Charger
138
Testing the Timer Relay
139
Testing the Interlock Relay
140
Signet Charger Troubleshooting
142
Operating Instructions and Theory of Operation
142
HB/PT and GEL Indicator Lamps
143
Testing the Charging Cycle
143
Troubleshooting
143
Status LED Error Code Table
145
Troubleshooting
146
Wire Diagrams
148
Complete Vehicle, Standard Bed
148
Complete Vehicle, Short Bed or Lift out Battery Box
149
Front Axle
152
Illustrated Parts
154
Front Tire
154
Front Fork
156
Steering Linkage SC
158
Steering Linkage an
160
Mechanical Control Linkage
162
Throttle Linkage
164
Lester Chargers
166
Lester Chargers, Page 2
168
Signet Charger
170
Motors
172
Power Traction
174
Differential
176
Brake
178
Rear Axle
180
Rear Tires
182
Wheels and Tires
183
Control Panel (Standard)
184
Control Panel (40" Bed)
186
Instruments
188
Gauges
188
Batteries
190
Decals
192
Decals, an
193
Miscellaneous Frame and Body, SC
194
Miscellaneous Frame and Body, an
196
Appendixes
200
Appendix A: Special Tools
200
Appendix B: Suggested Torque Limits for Standard Hardware
201
Hardware Identification
201
Standard Head Markings
201
Hex Bolts
201
Other Bolts
201
Hex Nuts
202
Hex Lock Nuts (Stover)
202
Other Nuts
202
Suggested Torque Values (Non-Critical Hardware)
203
Suggested Torque Values (Critical Hardware)
204
Appendix C: Brake Lining Handling Precautions
205
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