Taylor-Dunn Shuttle Master Vehicle Manuals

Manuals and User Guides for Taylor-Dunn Shuttle Master Vehicle. We have 1 Taylor-Dunn Shuttle Master Vehicle manual available for free PDF download: Operation, T Roubleshooting And Replacement Parts Manual

Taylor-Dunn Shuttle Master Operation, T Roubleshooting And Replacement Parts Manual

Taylor-Dunn Shuttle Master Operation, T Roubleshooting And Replacement Parts Manual (233 pages)

Brand: Taylor-Dunn | Category: Utility Vehicle | Size: 7 MB

Table of Contents

Taylor-Dunn

5
- Table of Contents
  5
- About this Manual
  8
- Introduction
  8
- Responsibilities
  9
- Who Should Read this Manual
  9
- How to Use this Manual
  10
- Safety Rules and Operating Instructions
  10
- Conventions
  11
- How to Identify Your Vehicle
  12
- Taking Delivery of Your Vehicle
  13
Safety Rules and Operating Instructions

15
- Standard Specifications Personnel Carrier
  
  16
- Safety Rules and Guidelines
  
  17
- Driver Training Program
  
  18
  - Driver Qualifications
    18
- Vehicle Controls
  
  19
  - Key-Switch
    19
  - Forward-Off-Reverse Switch
    19
  - Horn Switch
    19
  - Headlight Switch
    20
  - Strobe Light Switch (Optional)
    20
  - Battery Status Indicator, Analog (Optional)
    20
  - Battery Status Indicator
    21
  - Hour Meter (Optional)
    21
  - Steering
    21
  - Foot Brake Pedal
    22
  - Directional Signals (Optional)
    22
  - Hazard Light Switch (Optional)
    22
  - Accelerator Pedal
    22
  - Reverse or Motion Alarm (Optional)
    23
  - Park Brake
    23
  - Seat Interlock Switch
    24
- Vehicle Operational Guidelines
  
  25
  - Safety Guidelines
    25
  - Starting
    25
  - While Driving
    26
  - Loading and Unloading
    26
  - Parking
    26
  - Towing
    26
- Charging Your Vehicle
  
  27
- Storing / Returning to Service
  
  29
  - Storing Your Vehicle
    29
  - Returning to Service
    29
- Periodic Maintenance Checklist
  
  30
General Maintenance

31
Front Axle Service

37
- Inspect the Front Wheel Bearings and King Pin
  38
- Adjust Front Wheel Bearings
  39
- Front A-Arm Removal and Installation
  40
  - Removal
    40
  - Installation
    41
- Steering Component Service
  41
- Replace Front Wheel Bearings
  42
- Replace the King Pins and Bushings
  44
- Replace the Steering Knuckle
  46
Steering Component Service

49
- Front End Alignment
  50
- Inspect Ball Joints
  54
- Inspect Rod Ends
  55
- Adjust the Steering Gear
  56
- Replace the Steering Wheel
  57
- Replace the Steering Gear
  58
- Replace the Ball Joints, Tie Rods, and Drag Link
  59
  - Replacing a Ball Joint
    60
  - Replacing the Drag Link
    61
  - Replacing the Tie Rod
    62
- Center the Steering Gear
  63
- Pitman Shaft Alignment
  63
- Repair the Steering Gear
  64
  - Assembly
    64
Brake Service

67
- Brakes Service
  67
- Inspect the Service Brake
  
  68
- Inspect the Park Brake
  
  71
  - Inspection and Replacement of Park Brake Pedal Lock
    71
  - Rear Brake Linkage Adjustment
    72
- Replace Rear Brake Pads or Shoes
  
  73
Table of Contents

75
- Inspecting the Motor Brushes
  76
- Motor Inspection
  77
- Motor Removal and Installation
  77
- Replacing the Brushes
  79
- Repairing the Commutator
  80
- Replacing the Bearings
  80
- Service Limits
  81
Transmission Service

83
- Check Oil Level
  
  84
- Change Oil
  
  85
- Motor
  
  86
  - Removal
    86
  - Installation
    86
- Rear Hub with Brake Drum
  
  87
  - Removal and Installation
    87
- Rear Axle
  
  88
  - Tires and Wheels
    88
    
    Replace the Axle Bearing
    90
- Transmission
  
  91
  - Removal and Installation
    91
- Differential Case
  
  92
  - Disassemble
    92
  - Assemble
    95
  - Replace the Shocks
    100
Tires and Wheels

101
- Tire Inflation
  102
- Tire Inspection
  102
- Replace the Front Tire/Wheel
  103
- Replace the Rear Tire/Wheel
  103
- Repair the Tire (Pneumatic)
  104
- Replace the Tire (Pneumatic)
  105
Battery Service

107
- Cleaning
  108
- Chargers
  109
- Testing
  109
- Watering
  111
- Charging
  112
- Replacing (6-Volt Batteries Only)
  113
  - Moist Charge Batteries
    115
- Storage and Returning to Service
  116
  - Storage
    116
  - Returning to Service
    117
Table of Contents

119
- Symptoms
  
  120
- Read this First
  
  121
  - Test Equipment Required
    121
  - IMPORTANT NOTES and INSTRUCTIONS
    121
  - Definitions
    122
  - Wire Diagram
    129
- Symptom Troubleshooting Guide
  
  137
  - Pmc Control
    137
  - Plugging Diode
    137
  - Freewheel Diode
    137
  - Iso
    137
  - Solenoids
    137
  - Motor
    137
Electrical Troubleshooting

162
- Important Notes and Instructions
  166
Wire Diagrams

171
- Complete Vehicle
  172
- Dash
  173
- Control Panel
  174
- Accelerator Module Detail
  175
- Lights
  176
Illustrated Parts

177
- Front Axle and Suspension
  178
- Steering Linkage
  180
- Steering Gear
  182
- Transmission Differential Case
  184
- Rear Axle and Brakes
  186
- Rear Suspension
  188
- Motor
  190
- Brake Linkage
  192
- Wheels and Tires
  194
- Instrument Panel Console
  196
- Speed Control Panel
  198
- Miscellaneous Electrical
  200
- Miscellaneous Frame and Body
  202
- Charger
  204
- Charger
  208
- Lights
  209
- Batteries
  211
- Decals
  212
- Sun Top and Windshield
  214
- Mirrors
  216
- Tool Box / Luggage Rack
  218
  - Hardware Identification
    225
  - Hex Bolts
    225
  - Other Bolts
    225
  - Standard Head Markings
    225
  - Hex Lock Nuts (Stover)
    226
  - Hex Nuts
    226
  - Other Nuts
    226
  - (Non-Critical Hardware)
    227
  - Suggested Torque Values
    227
  - (Critical Hardware)
    228
  - Suggested Torque Values
    228
  - Brake Lining Handling Precautions
    231
- Appendix A
  
  231
- Appendix B
  
  231
- Appendix C
  
  231

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