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Leuze electronic BCL548i Barcode Reader Manuals
Manuals and User Guides for Leuze electronic BCL548i Barcode Reader. We have
1
Leuze electronic BCL548i Barcode Reader manual available for free PDF download: Manual
Leuze electronic BCL548i Manual (244 pages)
Brand:
Leuze electronic
| Category:
Barcode Reader
| Size: 12 MB
Table of Contents
Table of Contents
4
1 General Information
15
Explanation of Symbols
15
Declaration of Conformity
15
2 Safety Notices
16
General Safety Notices
16
Safety Standards
16
Approved Purpose
16
Working Safely
17
Figure 2.1: Attachment of the Stick-On Labels with Warning Notices at the BCL 548
18
3 Fast Commissioning / Operating Principle
19
Mounting the BCL 548
19
Device Arrangement and Selection of the Mounting Location
19
Electrical Connection BCL 548
20
Figure 3.1: Connections of the BCL 548
20
Starting the Device
21
Commissioning the BCL 548I on the PROFINET-IO
21
Preparing the Control System
21
Installing the GSD File
21
Configuration
22
Transfer of the Configuration to the IO Controller
22
Figure 3.2: Assignment of the Device Names to IP Addresses
22
Configuration of the Device Name - Device Naming
23
Figure 3.3: Assigning the Device Names to the Configured IO Devices
23
Check Device Name
24
Figure 3.4: MAC Address - IP Address -Individual Device Name
24
Further Settings
25
Bar Code Reading
25
4 Device Description
26
About the Bar Code Readers of the BCL 500 Series
26
Figure 4.1: Line Scanner, Line Scanner with Deflection Mirror and Oscillating-Mirror Scanner
26
Characteristics of the Bar Code Readers of the BCL 500 Series
27
Figure 4.2: Possible Bar Code Orientation
28
Figure 4.3: Device Construction
29
Reading Techniques
30
Line Scanner (Single Line)
30
Figure 4.4: Deflection Principle for the Line Scanner
30
Line Scanner with Oscillating Mirror
31
Figure 4.5: Deflection Principle for the Line Scanner with Oscillating Mirror Add-On
31
Omnidirectional Reading
32
Figure 4.6: Principle Arrangement for Omnidirectional Reading
32
Fieldbus Systems
33
Profinet-Io
33
Table
34
PROFINET-IO - Star Topology
35
PROFINET-IO - Line Topology
35
Figure 4.7: PROFINET-IO in a Star Topology
35
Figure 4.8: PROFINET-IO in a Line Topology
35
Heater
36
External Parameter Memory
36
Figure 4.9: External Parameter Memory
36
Autoreflact
37
Reference Codes
37
Figure 4.10: Reflector Arrangement for Autoreflact
37
Autoconfig
38
5 Specifications
39
General Specifications of the Bar Code Readers
39
Line Scanner
39
Leuze Electronic BCL 548I
39
Table
40
Oscillating-Mirror Scanner
41
Line Scanner with Deflection Mirror
41
Heating Models of the Bar Code Readers
42
Line Scanner with Heating
43
Oscillating-Mirror Scanner with Heating
44
Line Scanner with Deflection Mirror and Heating
45
Dimensioned Drawings
46
Line Scanner with / Without Heating
46
Figure 5.1: Dimensioned Drawing BCL 548 Line Scanner S
46
Deflection Mirror Scanner with / Without Heating
47
Figure 5.2: Dimensioned Drawing BCL 548 Deflection-Mirror Scanner S
47
Oscillating-Mirror Scanner with / Without Heating
48
Figure 5.3: Dimensioned Drawing BCL 548 Oscillating-Mirror Scanner O
48
Type Overview BCL 548
49
Reading Field Curves / Optical Data
50
Figure 5.4: the most Important Characteristics of a Bar Code
50
Reading Field Curves
51
Figure 5.5: Zero Position of the Reading Distance
51
High Density (N) Optics: BCL 548I SN 100/102
52
Figure 5.6: "High Density" Reading Field Curve for Line Scanner (With/Without Deflection Mirror)
52
Table
52
High Density (N) Optics: BCL 548I on 100
53
Figure 5.7: "High Density" Reading Field Curve for Oscillating-Mirror Scanners
53
Figure 5.8: Lateral "High Density" Reading Field Curve for Oscillating-Mirror Scanners
53
Table
53
Medium Density (M) Optics: BCL 548I SM 100/102
54
Figure 5.9: "Medium Density" Reading Field Curve for Line Scanner (With/Without Deflection Mirror)
54
Table
54
Medium Density (M) Optics: BCL 548I OM 100
55
Figure 5.10: "Medium Density" Reading Field Curve for Oscillating-Mirror Scanners
55
Figure 5.11: Lateral "Medium Density" Reading Field Curve for Oscillating-Mirror Scanners
55
Low Density (F) Optics: BCL 548I SF 100/102
56
Figure 5.12: "Low Density" Reading Field Curve for Line Scanner (With/Without Deflection Mirror)
56
Low Density (F) Optics: BCL 548I of 100
57
Figure 5.13: "Low Density" Reading Field Curve for Oscillating-Mirror Scanners
57
Figure 5.14: Lateral "Low Density" Reading Field Curve for Oscillating-Mirror Scanners
57
Ultra Low Density (L) Optics: BCL 548I SL 102
58
Figure 5.15: "Ultra Low Density" Reading Field Curve for Line Scanner Without Deflection Mirror
58
Ultra Low Density (L) Optics: BCL 548I OL 100
59
Figure 5.16: "Ultra Low Density" Reading Field Curve for Oscillating-Mirror Scanners
59
Figure 5.17: Lateral "Ultra Low Density" Reading Field Curve for Oscillating-Mirror Scanners
59
Reading Field Curves for Heating Devices
60
High Density (N) Optics: BCL 548I SN 102 H
60
Figure 5.18: "High Density" Reading Field Curve for Line Scanner with Heating (Without Deflection Mirror)
60
High Density (N) Optics: BCL 548I SN 100 H
61
Figure 5.19: "High Density" Reading Field Curve for Line Scanner with Heating (with Deflection Mirror)
61
High Density (N) Optics: BCL 548I on 100 H
62
Figure 5.20: "High Density" Reading Field Curve for Oscillating-Mirror Scanners with Heating
62
Figure 5.21: Lateral "High Density" Reading Field Curve for Oscillating-Mirror Scanners with Heating
62
Medium Density (M) Optics: BCL 548I SM 102 H
63
Figure 5.22: "Medium Density" Reading Field Curve for Line Scanner with Heating (Without Deflection Mirror)
63
Medium Density (M) Optics: BCL 548I SM 100 H
64
Figure 5.23: "Medium Density" Reading Field Curve for Line Scanner with Heating (with Deflection Mirror)
64
Medium Density (M) Optics: BCL 548I OM 100 H
65
Figure 5.24: "Medium Density" Reading Field Curve for Oscillating-Mirror Scanners with Heating
65
Figure 5.25: Lateral "Medium Density" Reading Field Curve for Oscillating-Mirror Scanners with Heating
65
Low Density (F) Optics: BCL 548I SF 102 H
66
Figure 5.26: "Low Density" Reading Field Curve for Line Scanner with Heating (Without Deflection Mirror)
66
Low Density (F) Optics: BCL 548I SF 100 H
67
Figure 5.27: "Low Density" Reading Field Curve for Line Scanner with Heating (with Deflection Mirror)
67
Low Density (F) Optics: BCL 548I of 100 H
68
Figure 5.28: "Low Density" Reading Field Curve for Oscillating-Mirror Scanners with Heating
68
Figure 5.29: Lateral "Low Density" Reading Field Curve for Oscillating-Mirror Scanners with Heating
68
Ultra Low Density (L) Optics: BCL 548I SL 102 H
69
Figure 5.30: "Ultra Low Density" Reading Field Curve for Line Scanner with Heating (Without Deflection Mirror)
69
Ultra Low Density (L) Optics: BCL 548I OL 100 H
70
Figure 5.31: "Ultra Low Density" Reading Field Curve for Oscillating-Mirror Scanners with Heating
70
Figure 5.32: Lateral "Ultra Low Density" Reading Field Curve for Oscillating-Mirror Scanners with Heating
70
6 Installation and Mounting
71
Figure 6.1: Device Name Plate BCL 548
71
Storage, Transportation
71
Fastening with M4 X 6 Screws
72
Figure 6.2: Fastening Options Using M4X6 Threaded Holes
72
Mounting the BCL 548
72
BT 56 Mounting Device
73
Figure 6.3: BT 56 Mounting Device
73
Figure 6.4: Mounting Example of BCL 548 with BT 56
74
BT 59 Mounting Device
75
Device Arrangement
76
Selecting a Mounting Location
76
Avoiding Total Reflection - Line Scanner
77
Avoiding Total Reflection - Oscillating/Deflection-Mirror Scanner
77
Figure 6.5: Total Reflection - Line Scanner
77
Devices with Integrated Heating
78
Figure 6.6: Total Reflection - BCL 548 with Oscillating/Deflection Mirror
78
Mounting Location
78
Attaching Laser Warning Sign
79
Cleaning
79
Figure 6.7: Reading Angle for the Line Scanner
79
Possible Read Angles between BCL 548I and Bar Code
79
7 Electrical Connection
80
Safety Notices for the Electrical Connection
80
Figure 7.1: Location of the Electrical Connections
80
Electrical Connection of the BCL 548
81
Figure 7.2: Connections of the BCL 548
81
PWR - Voltage Supply and Switching Input/Outputs 3 and 4
82
Figure 7.3: Switching Input Connection Diagram SWIO_3 and SWIO_4
83
Figure 7.4: Switching Output Connection Diagram SWIO_3 / SWIO_4
83
SERVICE - USB Interface (Type A)
84
Figure 7.5: Pin Assignments of SERVICE - USB Interface
84
SW IN/OUT - Switching Input/Switching Output
85
Figure 7.6: Pin Assignment SW IN/OUT
85
Figure 7.7: Switching Input Connection Diagram SWIO_1 and SWIO_2
85
Figure 7.8: Switching Output Connection Diagram SWIO_1 / SWIO_2
86
HOST / BUS in for BCL 548I
87
Figure 7.9: HOST / BUS in Cable Assignments on RJ-45
87
Table
87
BUS out for the BCL 548I
88
Table
88
PROFINET-IO Topologies
89
Figure 7.10: PROFINET-IO in a Star Topology
89
Figure 7.11: PROFINET-IO in a Line Topology
89
PROFINET-IO Wiring
90
Cable Lengths and Shielding
90
8 Display and Control Panel
91
Structure of the Control Panel
91
Status Display and Operation
91
Indicators in the Display
91
Figure 8.1: Structure of the Control Panel
91
LED Status Indicators
92
Control Buttons
93
Menu Description
95
Parameter Menu
97
Table 8.4: Ethernet Submenu
104
Language Selection Menu
106
Service Menu
107
Actions Menu
107
Operation
109
Leuze Electronic BCL 548I
111
9 Leuze Webconfig Tool
112
Connecting the SERVICE USB Interface
112
Figure 9.1: Connecting the SERVICE USB Interface
112
Installing the Required Software
113
System Requirements
113
Installing the USB Driver
113
Figure 9.2: Device Manager with Connected BCL 500
114
Starting the Webconfig Tool
115
Figure 9.3: the Start Page of the Webconfig Tool
115
Short Description of the Webconfig Tool
116
Module Overview in the Configuration Menu
116
Figure 9.4: Module Overview in the Webconfig Tool
116
10 Commissioning and Configuration
118
General Information on the PROFINET-IO Implementation of the BCL 548
118
PROFINET-IO Communication Profile
118
Conformance Classes
119
Measures to be Performed Prior to the Initial Commissioning
119
Figure 10.1: Connections of the BCL 548
119
Starting the Device
120
Configuration Steps for a Siemens Simatic S7 Control
120
Step 1 - Preparing the Control System (S7 PLC)
120
Step 2 - Installation of the GSD File
121
Step 3 - Hardware Configuration of the S7 PLC: Configuration
122
Step 4 - Transfer of the Configuration to the IO Controller (S7 PLC)
123
Step 5 - Configuration of the Device Name - Naming the Device
123
Step 6 - Check Device Names
125
Ethernet Host Communication
126
Manually Setting the IP Address
126
Automatically Setting the IP Address
127
Tcp/Ip
128
Udp
130
Commissioning Via the PROFINET-IO
131
General Information
131
Overview of the Project Modules
136
Decoder Modules
139
Modules 1-4 - Code Table Extensions 1 to 4
139
Module 5 - Code Type Features (Symbology)
141
Module 7 - Code Fragment Technology
142
Control Modules
143
Module 10 - Activations
143
Module 11 - Reading Gate Control
145
Module 12 - Multi-Label
147
Module 13 - Fragmented Read Result
148
Module 14 - Interlinked Read Result
149
Result Format
150
Module 20 - Decoder State
150
Modules 21-27 - Decoding Result
152
Module 30 - Data Formatting
154
Module 31 - Reading Gate Number
155
Module 32 - Reading Gate Time
156
Module 33 - Code Position
156
Module 34 - Reading Reliability (Equal Scans)
157
Module 35 - Bar Code Length
157
Module 36 - Scans with Information
158
Module 37 - Decoding Quality
158
Module 38 - Code Direction
159
Module 39 - Number of Digits
159
Module 40 - Code Type (Symbology)
160
Module 41 - Code Position in the Swivel Range
161
Data Processing
162
Module 50 - Characteristics Filter
162
Module 51 - Data Filtering
164
Identifier
165
Module 52 - Segmentation According to the EAN Process
165
Module 53 - Segmentation Via Fixed Positions
167
Module 54 - Segmentation According to Identifier and Separator
170
Module 55 - String Handling Parameters
172
Device Functions
173
Module 60 - Device Status
173
Module 61 - Laser Control
174
Module 62 - Display
175
Module 63 - Alignment
176
Module 64 - Oscillating Mirror
177
Module 65 - Deflection Mirrors
178
Switching Inputs/ Outputs SWIO 1
178
Parameters for Operating as an Output
178
Figure 10.4: Example 1: Start-Up Delay > 0 and Switch-On Time = 0
179
Parameters for Operating as an Input
180
Figure 10.8: Switch-On Time in Input Mode
181
Switch-On and Switch-Off Functions for Operation as an Output
182
Input Functions for Operation as an Input
182
Module 70 - Switching Input/Output SWIO1
183
Module 71 - Switching Input/Output SWIO2
185
Module 72 - Switching Input/Output SWIO3
187
Module 73 - Switching Input/Output SWIO4
189
Module 74 - SWIO Status and Control
191
Data Output
193
Module 80 - Sorting
193
Reference Code Comparison
194
Module 81 - Reference Code Comparator 1
194
Module 82 - Reference Code Comparator 2
196
Module 83 - Reference Code Comparison Pattern 1
198
Module 84 - Reference Code Comparison Pattern 2
199
Special Functions
200
Module 90 - Status and Control
200
Module 91 - Autoreflact (Automatic Reflector Activation)
201
Module 92 - Autocontrol
202
Example Configuration: Indirect Activation Via the PLC
203
Task
203
Procedure
203
Sample Configuration: Direct Activation Via the Switching Input
205
Task
205
Procedure
205
11 Online Commands
207
Overview of Commands and Parameters
207
General 'Online' Commands
208
12 Diagnostics and Troubleshooting
225
13 Type Overview and Accessories
229
Type Key
229
Type Overviewbcl 548
229
Accessory Connectors
230
Accessory USB Cable
230
Accessory External Parameter Memory
231
Accessory Mounting Device
231
Accessory Reflector for Autoreflact
231
Accessory Ready-Made Cables for Voltage Supply
232
Contact Assignment of PWR Connection Cable
232
Specifications of the Cables for Voltage Supply
232
Order Codes of the Cables for Voltage Supply
232
Accessory Ready-Made Cables for Bus Connection
233
General Information
233
Contact Assignments M12 PROFINET-IO Connection Cable KB ET
233
Specifications M12 PROFINET-IO Connection Cable KB ET
233
Order Codes M12 PROFINET-IO Connection Cable KB ET
234
14 Maintenance
235
General Maintenance Information
235
Repairs, Servicing
235
Disassembling, Packing, Disposing
235
15 Appendix
236
Declaration of Conformity
236
ASCII Character Set
237
Bar Code Samples
241
Module 0.3
241
Module 0.5
242
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