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User Manuals: Leuze electronic BCL504i Barcode Reader
Manuals and User Guides for Leuze electronic BCL504i Barcode Reader. We have
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Leuze electronic BCL504i Barcode Reader manual available for free PDF download: Technical Description
Leuze electronic BCL504i Technical Description (202 pages)
Brand:
Leuze electronic
| Category:
Barcode Reader
| Size: 5 MB
Table of Contents
Table of Contents
4
Leuze Electronic BCL 504 I
12
1 General Information
15
Explanation of Symbols
15
Declaration of Conformity
15
2 Safety Notices
16
General Safety Notices
16
Safety Standards
16
Approved Purpose
16
Working Safely
17
Figure 2.1: Attachment of the Stick-On Labels with Warning Notices at the BCL 504I
18
3 Fast Commissioning / Operating Principle
19
Mounting the BCL 504 I
19
Device Arrangement and Selection of the Mounting Location
19
Electrical Connectionbcl 504 I
20
Starting the Device
20
Figure 3.1: Connections of the BCL 504I
20
Setting the Device Address on the Display
21
BCL 504 I on the PROFIBUS
22
Barcode Reading
23
4 Device Description
24
About the Barcode Readers of the BCL 500 I Series
24
Characteristics of the Barcode Readers of the BCL 500 I Series
24
Figure 4.1: Line Scanner, Line Scanner with Deflection Mirror and Oscillating-Mirror Scanner
24
Figure 4.2: Possible Barcode Orientation
26
Device Construction
27
Figure 4.3: Device Construction
27
Reading Techniques
28
Line Scanner (Single Line)
28
Figure 4.4: Deflection Principle for the Line Scanner
28
Line Scanner with Oscillating Mirror
29
Figure 4.5: Deflection Principle for the Line Scanner with Oscillating Mirror Add-On
29
Omnidirectional Reading
30
Figure 4.6: Principle Arrangement for Omnidirectional Reading
30
Fieldbus Systems
31
Profibus Dp
31
Heater
31
Figure
31
External Parameter Memory
32
Figure 4.8: External Parameter Memory
32
Autoreflact
33
Reference Codes
33
Figure 4.9: Reflector Arrangement for Autoreflact
33
Autoconfig
34
5 Specifications
35
General Specifications of the Barcode Readers
35
Line Scanner
35
Table 5.1
35
Oscillating-Mirror Scanner
37
Line Scanner with Deflection Mirror
37
Table 5.2
37
Heating Models of the Barcode Readers
38
Line Scanner with Heating
39
Oscillating-Mirror Scanner with Heating
39
Table 5.4
39
Line Scanner with Deflection Mirror and Heating
40
Table
40
Dimensioned Drawings
41
Line Scanner with / Without Heating
41
Figure 5.1: Dimensioned Drawing BCL 504I Line Scanner S
41
Deflection Mirror Scanner with / Without Heating
42
Figure 5.2: Dimensioned Drawing BCL 504I Deflection-Mirror Scanner S
42
Oscillating-Mirror Scanner with / Without Heating
43
Figure 5.3: Dimensioned Drawing BCL 504I Oscillating-Mirror Scanner O
43
Type Overview BCL 504 I
44
Type Overview BCL 504I
44
Table 5.7
44
Reading Field Curves / Optical Data
45
Figure 5.4: the most Important Characteristics of a Barcode
45
Reading Field Curves
46
Figure 5.5: Zero Position of the Reading Distance
46
Reading Conditions
46
High Density (N) Optics: BCL 504 I SN 100/102
47
Figure 5.6: "High Density" Reading Field Curve for Line Scanner (With/Without Deflection Mirror)
47
High Density (N) Optics: BCL 504 I on 100
48
Figure 5.7: "High Density" Reading Field Curve for Oscillating-Mirror Scanners
48
Figure 5.8: Lateral "High Density" Reading Field Curve for Oscillating-Mirror Scanners
48
Medium Density (M) Optics: BCL 504 I SM 100/102
49
Figure 5.9: "Medium Density" Reading Field Curve for Line Scanner (With/Without Deflection Mirror)
49
Medium Density (M) Optics: BCL 504 I OM 100
50
Figure 5.10: "Medium Density" Reading Field Curve for Oscillating-Mirror Scanners
50
Figure 5.11: Lateral "Medium Density" Reading Field Curve for Oscillating-Mirror Scanners
50
Low Density (F) Optics: BCL 504 I SF 100/102
51
Figure 5.12: "Low Density" Reading Field Curve for Line Scanner (With/Without Deflection Mirror)
51
Low Density (F) Optics: BCL 504 I of 100
52
Figure 5.13: "Low Density" Reading Field Curve for Oscillating-Mirror Scanners
52
Figure 5.14: Lateral "Low Density" Reading Field Curve for Oscillating-Mirror Scanners
52
Ultra Low Density (L) Optics: BCL 504 I SL 102
53
Figure 5.15: "Ultra Low Density" Reading Field Curve for Line Scanner Without Deflection Mirror
53
Ultra Low Density (L) Optics: BCL 504 I OL 100
54
Figure 5.16: "Ultra Low Density" Reading Field Curve for Oscillating-Mirror Scanners
54
Figure 5.17: Lateral "Ultra Low Density" Reading Field Curve for Oscillating-Mirror Scanners
54
Reading Field Curves for Heating Devices
55
High Density (N) Optics: BCL 504 I SN 102 H
55
Figure 5.18: "High Density" Reading Field Curve for Line Scanner with Heating (Without Deflection Mirror)
55
High Density (N) Optics: BCL 504 I SN 100 H
56
Figure 5.19: "High Density" Reading Field Curve for Line Scanner with Heating (with Deflection Mirror)
56
High Density (N) Optics: BCL 504 I on 100 H
57
Figure 5.20: "High Density" Reading Field Curve for Oscillating-Mirror Scanners with Heating
57
Figure 5.21: Lateral "High Density" Reading Field Curve for Oscillating-Mirror Scanners with Heating
57
Medium Density (M) Optics: BCL 504 I SM 102 H
58
Figure 5.22: "Medium Density" Reading Field Curve for Line Scanner with Heating (Without Deflection Mirror)
58
Medium Density (M) Optics: BCL 504 I SM 100 H
59
Figure 5.23: "Medium Density" Reading Field Curve for Line Scanner with Heating (with Deflection Mirror)
59
Medium Density (M) Optics: BCL 504 I OM 100 H
60
Figure 5.24: "Medium Density" Reading Field Curve for Oscillating-Mirror Scanners with Heating
60
Figure 5.25: Lateral "Medium Density" Reading Field Curve for Oscillating-Mirror Scanners with Heating
60
Low Density (F) Optics: BCL 504 I SF 102 H
61
Figure 5.26: "Low Density" Reading Field Curve for Line Scanner with Heating (Without Deflection Mirror)
61
Low Density (F) Optics: BCL 504 I SF 100 H
62
Figure 5.27: "Low Density" Reading Field Curve for Line Scanner with Heating (with Deflection Mirror)
62
Low Density (F) Optics: BCL 504 I of 100 H
63
Figure 5.28: "Low Density" Reading Field Curve for Oscillating-Mirror Scanners with Heating
63
Figure 5.29: Lateral "Low Density" Reading Field Curve for Oscillating-Mirror Scanners with Heating
63
Ultra Low Density (L) Optics: BCL 504 I SL 102 H
64
(Without Deflection Mirror)
64
Figure 5.30: "Ultra Low Density" Reading Field Curve for Line Scanner with Heating
64
Ultra Low Density (L) Optics: BCL 504 I OL 100 H
65
Figure 5.31: "Ultra Low Density" Reading Field Curve for Oscillating-Mirror Scanners with Heating
65
Figure 5.32: Lateral "Ultra Low Density" Reading Field Curve for Oscillating-Mirror Scanners with Heating
65
6 Installation and Mounting
66
Storage, Transportation
66
Figure 6.1: Device Name Plate BCL 504I
66
Mounting the BCL 504 I
67
Fastening with M4 X 6 Screws
67
Figure 6.2: Fastening Options Using M4X6 Threaded Holes
67
BT 56 Mounting Device
68
Figure 6.3:BT 56 Mounting Device
68
Device Arrangement
69
Selecting a Mounting Location
69
Figure 6.4: Mounting Example BCL 504I
69
Avoiding Total Reflection - Line Scanner
70
Avoiding Total Reflection - Oscillating/Deflection-Mirror Scanner
70
Figure 6.5: Total Reflection - Line Scanner
70
Mounting Location
71
Devices with Integrated Heating
71
Figure 6.6: Total Reflection - BCL 504I with Oscillating/Deflection Mirror
71
Maximum Permissible Read Angles between BCL 504 I and Barcode
72
Attaching Laser Warning Sign
72
Cleaning
72
Figure 6.7: Reading Angle for the Line Scanner
72
7 Electrical Connection
73
Safety Notices for the Electrical Connection
73
Figure 7.1: Location of the Electrical Connections
73
Electrical Connection of the BCL 504 I
74
Figure 7.2: Connections of the BCL 504I
74
PWR - Voltage Supply and Switching Input/Outputs 3 and 4
75
Pin Assignment PWR
75
Table 7.1
75
Figure 7.1: Switching Input Connection Diagram SWIO_3 and SWIO_4
76
Figure 7.2: Switching Output Connection Diagram SWIO_3 / SWIO_4
76
SERVICE - USB Interface (Type A)
77
Pin Assignments of SERVICE - USB Interface
77
Table 7.2
77
SW IN/OUT - Switching Input/Switching Output
78
Figure 7.3: Switching Input Connection Diagram SWIO_1 and SWIO_2
78
Pin Assignment SW IN/OUT
78
Table 7.3
78
HOST / BUS in for BCL 504 I
79
Figure 7.4: Switching Output Connection Diagram SWIO_1 / SWIO_2
79
Pin Assignment HOST / BUS in BCL 504I
79
Table 7.4
79
BUS out for the BCL 504 I
80
PROFIBUS Termination
80
Line Lengths and Shielding
80
Pin Assignment BUS out
80
Table 7.5
80
8 Display and Control Panel
81
Structure of the Control Panel
81
Status Display and Operation
81
Indicators in the Display
81
Figure 8.1: Structure of the Control Panel
81
LED Status Indicators
82
Control Buttons
84
Menu Description
85
The Main Menus
85
Parameter Menu
86
Parameter Handling Submenu
86
Table 8.1
86
Decoder Table Submenu
87
Table 8.2
87
Table 8.2
88
Digital SWIO Submenu
90
Table 8.3
90
Language Selection Menu
93
Service Menu
93
PROFIBUS Submenu
93
Actions Menu
94
Operation
96
9 Leuze Webconfig Tool
98
Connecting the SERVICE USB Interface
98
Installing the Required Software
98
System Requirements
98
Figure 9.1: Connecting the SERVICE USB Interface
98
Installing the USB Driver
99
Starting the Webconfig Tool
100
Figure 9.2: the Start Page of the Webconfig Tool
100
Short Description of the Webconfig Tool
101
Module Overview in the Configuration Menu
101
Figure 9.3: Module Overview in the Webconfig Tool
101
10 Commissioning and Configuration
103
General Information on the PROFIBUS Implementation of the BCL 504 I
103
Communication Profile
103
Bus-Access Protocol
103
Device Types
104
Expanded DP Functions
104
Automatic Baud Rate Detection
105
Measures to be Performed Prior to the Initial Commissioning
106
Address Setting
107
Setting the Device Address on the Display
107
Commissioning Via the PROFIBUS
109
General Information
109
Preparing the Control System for Consistent Data Transmission
109
General Information on the GSD File
110
Permanently Defined Parameters / Device Parameters
111
Table
111
Overview of the Project Modules
115
Table 10.6: Module Overview
116
Decoder Modules
118
Modules 1-4 - Code Table Extensions 1 to 4
118
Module 5 - Code Type Features (Symbology)
120
Module 7 - Code Fragment Technology
121
Control Modules
122
Module 10 - Activations
122
Module 11 - Reading Gate Control
124
Module 12 - Multi-Label
126
Module 13 - Fragmented Read Result
127
Module 14 - Interlinked Read Result
128
Result Format
129
Module 20 - Decoder State
129
Modules 21-27 - Decoding Result
131
Module 30 - Data Formatting
133
Module 31 - Reading Gate Number
134
Module 32 - Reading Gate Time
134
Module 33 - Code Position
135
Module 34 - Reading Reliability (Equal Scans)
135
Module 35 - Barcode Length
136
Module 36 - Scans with Information
136
Module 37 - Decoding Quality
137
Module 38 - Code Direction
137
Module 39 - Number of Digits
138
Module 40 - Code Type
138
Module 41 - Code Position in the Swivel Range
139
Data Processing
140
Module 50 - Characteristics Filter
140
Module 51 - Data Filtering
142
Identifier
143
Module 52 - Segmentation According to the EAN Process
143
Module 53 - Segmentation Via Fixed Positions
144
Module 54 - Segmentation According to Identifier and Separator
147
Module 55 - String Handling Parameters
149
Device Functions
150
Module 60 - Device Status
150
Module 61 - Laser Control
151
Module 62 - Display
152
Module 63 - Alignment
153
Module 64 - Oscillating Mirror
154
Module 65 - Deflection Mirrors
155
Switching Inputs/ Outputs SWIO 1
156
Parameters for Operating as an Output
156
Parameters for Operating as an Input
158
Figure 10.6: Switch-On Time in Input Mode
159
Switch-On and Switch-Off Functions for Operation as an Output
160
Input Functions for Operation as an Input
160
Module 70 - Switching Input/Output SWIO1
161
Module 71 - Switching Input/Output SWIO2
163
Module 72 - Switching Input/Output SWIO3
165
Module 73 - Switching Input/Output SWIO4
167
Module 74 - SWIO Status and Control
169
Data Output
172
Module 80 - Sorting
172
Reference Code Comparison
173
Module 81 - Reference Code Comparator 1
173
Module 82 - Reference Code Comparator 2
175
Module 83 - Reference Code Comparison Pattern 1
177
Module 84 - Reference Code Comparison Pattern 2
178
Special Functions
179
Module 90 - Status and Control
179
Module 91 - Autoreflact (Automatic Reflector Activation)
180
Module 92 - Autocontrol
181
Example Configuration: Indirect Activation Via the PLC
182
Task
182
Procedure
182
Sample Configuration: Direct Activation Via the Switching Input
184
Task
184
Procedure
184
11 Diagnostics and Troubleshooting
186
General Causes of Errors
186
Interface Errors
186
12 Type Overview and Accessories
188
Type Key
188
Type Overview BCL 504 I
189
Accessory Terminating Resistor
190
Accessory Connectors
190
Accessory USB Cable
190
Accessory External Parameter Memory
190
Accessory Mounting Device
190
Accessory Ready-Made Cables for Voltage Supply
191
Contact Assignment of PWR Connection Cable
191
Specifications of the Cables for Voltage Supply
191
Order Codes of the Cables for Voltage Supply
191
Accessory Ready-Made Cables for Bus Connection
192
General Information
192
Contact Assignment of KB PB
192
Technical Data of Interface Connection Cable
193
Order Codes for Interface Connection Cables
193
13 Maintenance
194
General Maintenance Information
194
Repairs, Servicing
194
Disassembling, Packing, Disposing
194
14 Appendix
195
Declaration of Conformity
195
ASCII Character Set
196
Barcode Samples
200
Module 0.3
200
Module 0.5
201
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