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Leuze electronic BCL508i Barcode Reader manual available for free PDF download: Technical Description And User Manual
Leuze electronic BCL508i Technical Description And User Manual (152 pages)
Brand:
Leuze electronic
| Category:
Barcode Reader
| Size: 5 MB
Table of Contents
Table of Contents
4
1 General Information
12
Explanation of Symbols
12
Declaration of Conformity
12
2 Safety Notices
13
General Safety Notices
13
Safety Standards
13
Approved Purpose
13
Working Safely
14
Figure 2.1: Attachment of the Stick-On Labels with Warning Notices at the BCL 508I
15
3 Fast Commissioning / Operating Principle
16
Mounting the BCL 508 I
16
Device Arrangement and Selection of the Mounting Location
16
Electrical Connection of the BCL 508 I
17
Figure 3.1: Connections of the BCL 508 I
17
Starting the Device
18
Manually Setting the IP Address
18
Automatically Setting the IP Address
20
Defining Ethernet Host Communication
20
Tcp/Ip
21
Udp
21
Further Settings
22
Barcode Reading
23
4 Device Description
24
About the Barcode Readers of the BCL 500 I Series
24
Characteristics of the Barcode Readers of the BCL 500 I Series
24
Figure 4.1: Line Scanner, Line Scanner with Deflection Mirror and Oscillating-Mirror Scanner
24
Figure 4.2: Possible Barcode Orientation
26
Device Construction
27
Figure 4.3: Device Construction
27
Reading Techniques
28
Line Scanner (Single Line)
28
Figure 4.4: Deflection Principle for the Line Scanner
28
Line Scanner with Oscillating Mirror
29
Figure 4.5: Deflection Principle for the Line Scanner with Oscillating Mirror Add-On
29
Omnidirectional Reading
30
Figure 4.6: Principle Arrangement for Omnidirectional Reading
30
Fieldbus Systems
31
Ethernet
31
Ethernet - Star Topology
31
Figure 4.7: Ethernet with Star Topology
31
Ethernet - Linear Topology
32
Heater
32
External Parameter Memory
32
Figure 4.8: Ethernet with Linear Topology
32
Figure 4.9: External Parameter Memory
33
Autoreflact
34
Reference Codes
34
Figure 4.10: Reflector Arrangement for Autoreflact
34
Autoconfig
35
5 Specifications
36
General Specifications of the Barcode Readers
36
Line Scanner
36
Specifications of the BCL 508 I Line Scanners Without Heating
36
Table 5.1
36
Oscillating-Mirror Scanner
37
Specifications of the BCL 508 I Oscillating-Mirror Scanners Without Heating
37
Table 5.1
37
Line Scanner with Deflection Mirror
38
Heating Models of the Barcode Readers
38
Specifications of the BCL 508 I Line Scanners with Heating
38
Table 5.2
38
Line Scanner with Heating
39
Specifications of the BCL 508 I Oscillating-Mirror Scanners with Heating
39
Table 5.4
39
Oscillating-Mirror Scanner with Heating
40
Line Scanner with Deflection Mirror and Heating
40
Specifications of the BCL 508 I Deflection-Mirror Scanners with Heating
40
Table 5.4
40
Dimensioned Drawings
42
Line Scanner with / Without Heating
42
Figure 5.1
42
Deflection Mirror Scanner with / Without Heating
43
Figure 5.2: Dimensioned Drawing BCL 508I Deflection-Mirror Scanner S
43
Oscillating-Mirror Scanner with / Without Heating
44
Figure 5.3: Dimensioned Drawing BCL 508I Oscillating-Mirror Scanner O
44
Type Overview BCL 508 I
45
Type Overview BCL 508
45
Table 5.7
45
Reading Field Curves / Optical Data
46
Figure 5.4: the most Important Characteristics of a Barcode
46
Reading Field Curves
47
Figure 5.5: Zero Position of the Reading Distance
47
Reading Conditions
47
High Density (N) Optics: BCL 508 I SN 100/102
48
Figure 5.6: "High Density" Reading Field Curve for Line Scanner (With/Without Deflection Mirror)
48
High Density (N) Optics: BCL 508 I on 100
49
Figure 5.7: "High Density" Reading Field Curve for Oscillating-Mirror Scanners
49
Figure 5.8: Lateral "High Density" Reading Field Curve for Oscillating-Mirror Scanners
49
Medium Density (M) Optics: BCL 508 I SM 100/102
50
Figure 5.9: "Medium Density" Reading Field Curve for Line Scanner (With/Without Deflection Mirror)
50
Medium Density (M) Optics: BCL 508 I OM 100
51
Figure 5.10: "Medium Density" Reading Field Curve for Oscillating-Mirror Scanners
51
Figure 5.11: Lateral "Medium Density" Reading Field Curve for Oscillating-Mirror Scanners
51
Low Density (F) Optics: BCL 508 I SF 100/102
52
Figure 5.12: "Low Density" Reading Field Curve for Line Scanner (With/Without Deflection Mirror)
52
Low Density (F) Optics: BCL 508 I of 100
53
Figure 5.13: "Low Density" Reading Field Curve for Oscillating-Mirror Scanners
53
Figure 5.14: Lateral "Low Density" Reading Field Curve for Oscillating-Mirror Scanners
53
Ultra Low Density (L) Optics: BCL 508 I SL 102
54
Figure 5.15: "Ultra Low Density" Reading Field Curve for Line Scanner Without Deflection Mirror
54
Ultra Low Density (L) Optics: BCL 508 I OL 100
55
Figure 5.16: "Ultra Low Density" Reading Field Curve for Oscillating-Mirror Scanners
55
Figure 5.17: Lateral "Ultra Low Density" Reading Field Curve for Oscillating-Mirror Scanners
55
Reading Field Curves for Heating Devices
56
High Density (N) Optics: BCL 508 I SN 102 H
56
Figure 5.18: "High Density" Reading Field Curve for Line Scanner with Heating (Without Deflection Mirror)
56
High Density (N) Optics: BCL 508 I SN 100 H
57
Figure 5.19: "High Density" Reading Field Curve for Line Scanner with Heating (with Deflection Mirror)
57
High Density (N) Optics: BCL 508 I on 100 H
58
Figure 5.20: "High Density" Reading Field Curve for Oscillating-Mirror Scanners with Heating
58
Figure 5.21: Lateral "High Density" Reading Field Curve for Oscillating-Mirror Scanners with Heating
58
Medium Density (M) Optics: BCL 508 I SM 102 H
59
Figure 5.22: "Medium Density" Reading Field Curve for Line Scanner with Heating (Without Deflection Mirror)
59
Medium Density (M) Optics: BCL 508 I SM 100 H
60
Figure 5.23: "Medium Density" Reading Field Curve for Line Scanner with Heating (with Deflection Mirror)
60
Medium Density (M) Optics: BCL 508 I OM 100 H
61
Figure 5.24: "Medium Density" Reading Field Curve for Oscillating-Mirror Scanners with Heating
61
Figure 5.25: Lateral "Medium Density" Reading Field Curve for Oscillating-Mirror Scanners with Heating
61
Low Density (F) Optics: BCL 508 I SF 102 H
62
Figure 5.26: "Low Density" Reading Field Curve for Line Scanner with Heating (Without Deflection Mirror)
62
Low Density (F) Optics: BCL 508 I SF 100 H
63
Figure 5.27: "Low Density" Reading Field Curve for Line Scanner with Heating (with Deflection Mirror)
63
Low Density (F) Optics: BCL 508 I of 100 H
64
Figure 5.28: "Low Density" Reading Field Curve for Oscillating-Mirror Scanners with Heating
64
Figure 5.29: Lateral "Low Density" Reading Field Curve for Oscillating-Mirror Scanners with Heating
64
Ultra Low Density (L) Optics: BCL 508 I SL 102 H
65
(Without Deflection Mirror)
65
Figure 5.30: "Ultra Low Density" Reading Field Curve for Line Scanner with Heating
65
Figure 5.31: "Ultra Low Density" Reading Field Curve for Oscillating-Mirror Scanners with Heating
66
Figure 5.32: Lateral "Ultra Low Density" Reading Field Curve for Oscillating-Mirror Scanners with Heating
66
Ultra Low Density (L) Optics: BCL 508 I OL 100 H
66
6 Installation and Mounting
67
Storage, Transportation
67
Figure 6.1: Device Name Plate BCL 508I
67
Mounting the BCL 508 I
68
Fastening with M4 X 6 Screws
68
Figure 6.2: Fastening Options Using M4X6 Threaded Holes
68
BT 56 Mounting Device
69
Figure 6.3:BT 56 Mounting Device
69
Device Arrangement
70
Selecting a Mounting Location
70
Figure 6.4: Mounting Example BCL 508I
70
Avoiding Total Reflection - Line Scanner
71
Avoiding Total Reflection - Oscillating/Deflection-Mirror Scanner
71
Figure 6.5: Total Reflection - Line Scanner
71
Mounting Location
72
Devices with Integrated Heating
72
Figure 6.6: Total Reflection - BCL 508I with Oscillating/Deflection Mirror
72
Maximum Permissible Read Angles between BCL 508 I and Barcode
73
Attaching Laser Warning Sign
73
Cleaning
73
Figure 6.7: Reading Angle for the Line Scanner
73
7 Electrical Connection
74
Figure 7.1: Location of the Electrical Connections
74
Safety Notices for the Electrical Connection
75
Electrical Connection of the BCL 508 I
76
Figure 7.2: Connections of the BCL 508 I
76
PWR - Voltage Supply and Switching Input/Outputs 3 and 4
77
Pin Assignment PWR
77
Table 7.1
77
Figure 7.1: Switching Input Connection Diagram SWIO_3 and SWIO_4
78
Figure 7.2: Switching Output Connection Diagram SWIO_3 / SWIO_4
78
SERVICE - USB Interface (Type A)
79
SW IN/OUT - Switching Input/Switching Output
79
Pin Assignments of SERVICE - USB Interface
79
Table 7.2
79
Pin Assignment SW IN/OUT
79
Figure 7.3: Switching Input Connection Diagram SWIO_1 and SWIO_2
80
Figure 7.4: Switching Output Connection Diagram SWIO_1 / SWIO_2
80
HOST / BUS in for BCL 508
81
Figure 7.5
81
HOST / BUS in Cable Assignments on RJ-45
81
Pin Assignment HOST / BUS in BCL 500
81
Table 7.4
81
BUS out for the BCL 508 I
82
Pin Assignment BUS out
82
Table 7.5
82
Ethernet Topologies
83
Figure 7.6: Ethernet with Star Topology
83
Figure 7.7: Ethernet with Linear Topology
83
Ethernet Wiring
84
Line Lengths and Shielding
84
Table 7.6
84
8 Display and Control Panel
85
Structure of the Control Panel
85
Status Display and Operation
85
Indicators in the Display
85
Figure 8.1: Structure of the Control Panel
85
LED Status Indicators
86
Control Buttons
88
Menu Description
89
The Main Menus
89
Parameter Menu
90
Parameter Handling Submenu
90
Table 8.1
90
Decoder Table Submenu
91
Table 8.2
91
Table 8.2
92
Digital SWIO Submenu
94
Table 8.3
94
Ethernet Submenu
97
Table 8.4: Ethernet Submenu
97
Language Selection Menu
99
Service Menu
99
Actions Menu
100
Operation
102
9 Leuze Webconfig Tool
103
Connecting the SERVICE USB Interface
103
Installing the Required Software
103
System Requirements
103
Figure 9.1: Connecting the SERVICE USB Interface
103
Installing the USB Driver
104
Starting the Webconfig Tool
105
Figure 9.2: the Start Page of the Webconfig Tool
105
Short Description of the Webconfig Tool
106
Module Overview in the Configuration Menu
106
Figure 9.3: Module Overview in the Webconfig Tool
106
10 Commissioning and Configuration
108
Measures to be Performed Prior to the Initial Commissioning
109
Starting the Device
109
Setting the Communication Parameters
109
10.3.1 Manually Setting the IP Address
110
10.3.2 Automatically Setting the IP Address
111
10.3.3 Ethernet Host Communication
112
10.3.4 Tcp/Ip
112
10.3.5 Udp
114
Additional Settings for the BCL 508 I
115
10.4.1 Decoding and Processing the Read Data
115
10.4.2 Control of the Decoding
116
10.4.3 Control of the Switching Outputs
117
Transmitting Configuration Data
118
10.5.1 Via the Webconfig Tool
118
10.5.2 with the External Parameter Memory
118
Figure 10.2: Storing Configuration Data in the Webconfig Tool
118
Figure 10.3: Installing the External Parameter Memory
119
Figure 10.4: BCL 508I with Installed Parameter Memory
119
11 Online Commands
121
Overview of Commands and Parameters
121
11.1.1 General 'Online' Commands
122
11.1.2 'Online' Commands for System Control
129
11.1.3 'Online' Commands for the Parameter Set Operations
130
12 Diagnostics and Troubleshooting
137
General Causes of Errors
137
Interface Errors
137
Table 12.1
137
Interface Error
137
13 Type Overview and Accessories
139
Type Key
139
Type Overview BCL 508 I
139
Accessory Connectors
140
Accessory USB Cable
140
Accessory External Parameter Memory
140
Accessory Mounting Device
141
Accessory Ready-Made Cables for Voltage Supply
141
13.7.1 Contact Assignment of PWR Connection Cable
141
13.7.2 Specifications of the Cables for Voltage Supply
141
13.7.3 Order Codes of the Cables for Voltage Supply
141
Accessory Ready-Made Cables for Bus Connection
142
13.8.1 General Information
142
13.8.2 Contact Assignments M12 Ethernet Connection Cables KB ET
142
13.8.3 Technical Data of the M12 Ethernet Connection Cables KB ET
142
Figure 13.7:Cable Structure of Industrial Ethernet Connection Cable
142
13.8.4 Order Codes for M12 Ethernet Connection Cables KB ET
143
14 Maintenance
144
General Maintenance Information
144
Repairs, Servicing
144
Disassembling, Packing, Disposing
144
15 Appendix
145
Declaration of Conformity
145
ASCII Character Set
146
Barcode Samples
150
Module 0.3
150
Figure 15.1:Barcode Sample Labels (Module 0.3)
150
Module 0.5
151
Figure 15.2:Barcode Sample Labels (Module 0.5)
151
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