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User Manuals: Leuze electronic BCL558i Barcode reader
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Leuze electronic BCL558i Barcode reader manual available for free PDF download: Technical Description
Leuze electronic BCL558i Technical Description (192 pages)
Brand:
Leuze electronic
| Category:
Barcode Reader
| Size: 10 MB
Table of Contents
Table of Contents
4
1 General Information
12
Explanation of Symbols
12
Declaration of Conformity
12
2 Safety Notices
13
General Safety Notices
13
Safety Standards
13
Approved Purpose
13
Working Safely
14
Figure 2.1: Attachment of the Stick-On Labels with Warning Notices at the BCL 558I
15
3 Fast Commissioning / Operating Principle
16
Mounting the BCL 558
16
Device Arrangement and Selection of the Mounting Location
16
Electrical Connection BCL 558
17
Figure 3.1: Connections of the BCL 558I
17
Starting the Device
18
Figure 3.2: Manually Setting the IP Address
19
Figure 3.3: Generic Ethernet Module
20
Further Settings
21
Bar Code Reading
22
4 Device Description
23
About the Bar Code Readers of the BCL 500 Series
23
Figure 4.1: Line Scanner, Line Scanner with Deflection Mirror and Oscillating-Mirror Scanner
23
Characteristics of the Bar Code Readers of the BCL 500 Series
24
Figure 4.2: Possible Bar Code Orientation
25
Device Construction
26
Figure 4.3: Device Construction
26
Reading Techniques
27
Line Scanner (Single Line)
27
Figure 4.4: Deflection Principle for the Line Scanner
27
Line Scanner with Oscillating Mirror
28
Figure 4.5: Deflection Principle for the Line Scanner with Oscillating Mirror Add-On
28
Omnidirectional Reading
29
Figure 4.6: Principle Arrangement for Omnidirectional Reading
29
Fieldbus Systems
30
Ethernet/Ip
30
Ethernet - Star Topology
31
Figure 4.7: Ethernet with Star Topology
31
Ethernet - Linear Topology
32
Figure 4.8: Ethernet with Linear Topology
32
Heater
33
External Parameter Memory
33
Figure 4.9: External Parameter Memory
33
Autoreflact
34
Figure 4.10: Reflector Arrangement for Autoreflact
34
Reference Codes
35
Autoconfig
35
5 Specifications
36
General Specifications of the Bar Code Readers
36
Line Scanner
36
Oscillating-Mirror Scanner
38
Line Scanner with Deflection Mirror
38
Heating Models of the Bar Code Readers
39
Line Scanner with Heating
40
Oscillating-Mirror Scanner with Heating
41
Line Scanner with Deflection Mirror and Heating
42
Dimensioned Drawings
43
Line Scanner with / Without Heating
43
Figure 5.1: Dimensioned Drawing BCL 558I Line Scanner S
43
Deflection Mirror Scanner with / Without Heating
44
Figure 5.2: Dimensioned Drawing BCL 558I Deflection-Mirror Scanner S
44
Oscillating-Mirror Scanner with / Without Heating
45
Figure 5.3: Dimensioned Drawing BCL 558I Oscillating-Mirror Scanner O
45
Type Overview BCL 558
46
Reading Field Curves / Optical Data
47
Figure 5.4: the most Important Characteristics of a Bar Code
47
Reading Field Curves
48
Figure 5.5: Zero Position of the Reading Distance
48
High Density (N) Optics: BCL 558I SN 100/102
49
Figure 5.6: "High Density" Reading Field Curve for Line Scanner (With/Without Deflection Mirror)
49
High Density (N) Optics: BCL 558I on 100
50
Figure 5.7: "High Density" Reading Field Curve for Oscillating-Mirror Scanners
50
Figure 5.8: Lateral "High Density" Reading Field Curve for Oscillating-Mirror Scanners
50
Medium Density (M) Optics: BCL 558I SM 100/102
51
Figure 5.9: "Medium Density" Reading Field Curve for Line Scanner (With/Without Deflection Mirror)
51
Medium Density (M) Optics: BCL 558I OM 100
52
Figure 5.10: "Medium Density" Reading Field Curve for Oscillating-Mirror Scanners
52
Figure 5.11: Lateral "Medium Density" Reading Field Curve for Oscillating-Mirror Scanners
52
Low Density (F) Optics: BCL 558I SF 100/102
53
Figure 5.12: "Low Density" Reading Field Curve for Line Scanner (With/Without Deflection Mirror)
53
Low Density (F) Optics: BCL 558I of 100
54
Figure 5.13: "Low Density" Reading Field Curve for Oscillating-Mirror Scanners
54
Figure 5.14: Lateral "Low Density" Reading Field Curve for Oscillating-Mirror Scanners
54
Ultra Low Density (L) Optics: BCL 558I SL 102
55
Figure 5.15: "Ultra Low Density" Reading Field Curve for Line Scanner Without Deflection Mirror
55
Ultra Low Density (L) Optics: BCL 558I OL 100
56
Figure 5.16: "Ultra Low Density" Reading Field Curve for Oscillating-Mirror Scanners
56
Figure 5.17: Lateral "Ultra Low Density" Reading Field Curve for Oscillating-Mirror Scanners
56
Reading Field Curves for Heating Devices
57
High Density (N) Optics: BCL 558I SN 102 H
57
Figure 5.18: "High Density" Reading Field Curve for Line Scanner with Heating (Without Deflection Mirror)
57
High Density (N) Optics: BCL 558I SN 100 H
58
Figure 5.19: "High Density" Reading Field Curve for Line Scanner with Heating (with Deflection Mirror)
58
High Density (N) Optics: BCL 558I on 100 H
59
Figure 5.20: "High Density" Reading Field Curve for Oscillating-Mirror Scanners with Heating
59
Figure 5.21: Lateral "High Density" Reading Field Curve for Oscillating-Mirror Scanners with Heating
59
Medium Density (M) Optics: BCL 558I SM 102 H
60
Figure 5.22: "Medium Density" Reading Field Curve for Line Scanner with Heating (Without Deflection Mirror)
60
Medium Density (M) Optics: BCL 558I SM 100 H
61
Figure 5.23: "Medium Density" Reading Field Curve for Line Scanner with Heating (with Deflection Mirror)
61
Medium Density (M) Optics: BCL 558I OM 100 H
62
Figure 5.24: "Medium Density" Reading Field Curve for Oscillating-Mirror Scanners with Heating
62
Figure 5.25: Lateral "Medium Density" Reading Field Curve for Oscillating-Mirror Scanners with Heating
62
Low Density (F) Optics: BCL 558I SF 102 H
63
Figure 5.26: "Low Density" Reading Field Curve for Line Scanner with Heating (Without Deflection Mirror)
63
Low Density (F) Optics: BCL 558I SF 100 H
64
Figure 5.27: "Low Density" Reading Field Curve for Line Scanner with Heating (with Deflection Mirror)
64
Low Density (F) Optics: BCL 558I of 100 H
65
Figure 5.28: "Low Density" Reading Field Curve for Oscillating-Mirror Scanners with Heating
65
Figure 5.29: Lateral "Low Density" Reading Field Curve for Oscillating-Mirror Scanners with Heating
65
Ultra Low Density (L) Optics: BCL 558I SL 102 H
66
Figure 5.30: "Ultra Low Density" Reading Field Curve for Line Scanner with Heating (Without Deflection Mirror)
66
Ultra Low Density (L) Optics: BCL 558I OL 100 H
67
Figure 5.31: "Ultra Low Density" Reading Field Curve for Oscillating-Mirror Scanners with Heating
67
Figure 5.32: Lateral "Ultra Low Density" Reading Field Curve for Oscillating-Mirror Scanners with Heating
67
6 Installation and Mounting
68
Storage, Transportation
68
Figure 6.1: Device Name Plate BCL 558I
68
Mounting the BCL 558
69
Fastening with M4 X 6 Screws
69
Figure 6.2: Fastening Options Using M4X6 Threaded Holes
69
BT 56 Mounting Device
70
Figure 6.3: BT 56 Mounting Device
70
Figure 6.4: Mounting Example of BCL 558I with BT 56
71
BT 59 Mounting Device
72
Figure 6.5: BT 59 Mounting Device
72
Device Arrangement
73
Selecting a Mounting Location
73
Avoiding Total Reflection - Line Scanner
74
Avoiding Total Reflection - Oscillating/Deflection-Mirror Scanner
74
Figure 6.6: Total Reflection - Line Scanner
74
Mounting Location
75
Devices with Integrated Heating
75
Figure 6.7: Total Reflection - BCL 558I with Oscillating/Deflection Mirror
75
Possible Read Angles between BCL 558I and Bar Code
76
Attaching Laser Warning Sign
76
Cleaning
76
Figure 6.8: Reading Angle for the Line Scanner
76
7 Electrical Connection
77
Figure 7.1: Location of the Electrical Connections
77
Safety Notices for the Electrical Connection
78
Electrical Connection of the BCL 558
79
Figure 7.2: Connections of the BCL 558I
79
PWR - Voltage Supply and Switching Input/Outputs 3 and 4
80
Figure 7.3: Switching Input Connection Diagram SWIO_3 and SWIO_4
81
Figure 7.4: Switching Output Connection Diagram SWIO_3 / SWIO_4
81
SERVICE - USB Interface (Type A)
82
SW IN/OUT - Switching Input/Switching Output
83
Figure 7.5: Switching Input Connection Diagram SWIO_1 and SWIO_2
83
Figure 7.6: Switching Output Connection Diagram SWIO_1 / SWIO_2
84
HOST / BUS in for BCL 558I
85
Figure 7.7: HOST / BUS in Cable Assignments on RJ-45
85
BUS out for the BCL 558I
86
Ethernet Topologies
87
Figure 7.8: Ethernet with Star Topology
87
Figure 7.9: Ethernet with Linear Topology
87
Ethernet Wiring
88
Cable Lengths and Shielding
88
8 Display and Control Panel
89
Structure of the Control Panel
89
Status Display and Operation
89
Indicators in the Display
89
Figure 8.1: Structure of the Control Panel
89
LED Status Indicators
90
Control Buttons
91
Menu Description
93
The Main Menus
93
Parameter Menu
95
Table 8.4: Ethernet/Ip Submenu
102
Language Selection Menu
103
Service Menu
103
Actions Menu
104
Operation
106
9 Leuze Webconfig Tool
107
Connecting the SERVICE USB Interface
107
Figure 9.1: Connecting the SERVICE USB Interface
107
Installing the Required Software
108
System Requirements
108
Installing the USB Driver
108
Figure 9.2: Device Manager with Connected BCL 558I
109
Figure 9.3: the Start Page of the Webconfig Tool
110
Starting the Webconfig Tool
110
Figure 9.4: Module Overview in the Webconfig Tool
111
Short Description of the Webconfig Tool
111
Commissioning and Configuration
113
Figure 10.1: Connections of the BCL 558I
114
Measures to be Performed Prior to the Initial Commissioning
114
Starting the Device
115
Figure 10.2: Manually Setting the IP Address
116
Configuration Steps for a Rockwell Control Without EDS Support
118
Figure 10.3: Generic Ethernet Module
118
Configuration Steps for a Rockwell Control with EDS Support
119
Figure 10.4: New Module
119
EDS File - General Info
120
Class 4 - Assembly
122
Output Assembly
125
Configuration Assembly
128
Class 103 - I/O Status and Control
129
Class 106 - Activation
131
Class 107 - Result Data
133
Class 108 - Entry Data
135
Figure 10.5: Connection between Data Acceptance/Data Rejection/Error Code Attributes
136
Class 109 - Device Status and Device Control
138
Configuration Example
139
Example 1 - Activation & Result
140
Figure 10.6: Configuration of Example 1 - Module Definition with Generic Module
140
Figure 10.7: Configuration of Example 1 - Module Definition with the EDS File
140
Figure 10.8: Data Exchange Sequence Diagram - Example 1
142
Example 2 - Activation & Result & I/Os
143
Figure 10.10: Configuration of Example 2 - Module Definition with the EDS File
143
Figure 10.9: Configuration of Example 2 - Module Definition with Generic Module
143
Figure 10.11: Data Exchange Sequence Diagram - Example 2
145
Example 3 - Activation & Fragmented Result
146
Figure 10.12: Configuration of Example 3 - Module Definition with Generic Module
146
Figure 10.13: Configuration of Example 3 - Module Definition with the EDS File
146
Figure 10.14: Data Exchange Sequence Diagram - Example 3
148
Example 4 - Entry Data & Result
149
Figure 10.15: Configuration of Example 4 - Module Definition with Generic Module
149
Figure 10.16: Configuration of Example 4 - Module Definition with the EDS File
149
Figure 10.17: Data Exchange Sequence Diagram - Example 4
151
Decoding and Processing the Read Data
152
Control of the Decoding
153
Control of the Switching Outputs
154
Figure 10.18: Storing Configuration Data in the Webconfig Tool
155
Transmitting Configuration Data
155
Figure 10.19: Installing the External Parameter Memory
156
Figure 10.20: BCL 558I with Installed Parameter Memory
156
Online Commands
158
General 'Online' Commands
159
Online' Commands for System Control
166
Online' Commands for Configuration of Switching Inputs/Outputs
167
Online' Commands for the Parameter Set Operations
170
Diagnostics and Troubleshooting
176
Type Overview and Accessories
178
Type Overview BCL 558
179
Accessory Connectors
180
Accessory Reflector for Autoreflact
181
Accessory Ready-Made Cables for Bus Connection
182
Figure 13.1: Cable Structure of Industrial Ethernet Connection Cable
182
Order Codes for M12 Ethernet Connection Cables KB ET
183
Maintenance
184
Appendix
185
ASCII Character Set
186
Bar Code Samples
190
Figure 15.1: Bar Code Sample Labels (Module 0.3)
190
Figure 15.2: Bar Code Sample Labels (Module 0.5)
191
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