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ITW Dynatec DynaFiber UFD manual available for free PDF download: Technical Documentation Manual
ITW Dynatec DynaFiber UFD Technical Documentation Manual (114 pages)
Spray Applicator, 1-6 Port
Brand:
ITW Dynatec
| Category:
Paint Sprayer
| Size: 9 MB
Table of Contents
Information about this Manual
2
Index
3
Table of Contents
3
Chapter 1 Declaration of Incorporation
7
Chapter 2 Safety Instructions
9
General Considerations
9
Warning Labels
9
Safety Symbols in this Manual
10
Safe Installation and Operation
10
Explosion/ Fire Hazard
11
Use of PUR (Polyurethane) Adhesives
11
Eye Protection & Protective Clothing
11
Electrical
12
Lockout/ Tagout
12
High Temperatures
12
High Pressure
13
Protective Covers
13
Servicing, Maintenance
14
Secure Transport
14
Treatment for Burns from Hot Melt Adhesives
15
Measures in Case of Fire
15
Keep Attention to Environmental Protection Standards
16
Chapter 3 Description and Technical Specs
17
Applicable Safety Regulations
17
Intended Use
17
Unintended Use, Examples
17
Residual Risks
17
Technical Changes
18
Using Foreign Components
18
Setting-Up Operation
18
Description of UFD Spray Applicator
19
Description
19
Technical Data
21
Model Designation Guide
22
Dimensions
23
Chapter 4 Installation & Startup
25
Conditions for Set-Up and Mounting
25
Installation & Startup
26
Special Installation Notes on Hispeed, Vertical Snuffback, Direct-Air Module
29
Operation of Optional Drain Valve
29
Purging Adhesive through the Applicator
30
Quality of Compressed Air
30
Chapter 5 Maintenance and Repair Notes
31
Security Advices for Maintenance and Repair
31
Re-Assembly Procedures and General Cautions
32
Stroke Limit Adjustment
32
Relieving Adhesive Pressure
33
Replacement of the Built-In Filter
34
Replacement of the Module
36
Modules Which Are Not Serviceable
36
Replacement of the Standard Module
36
Module Assembly Instructions for the PN 104993 UFD Module
37
Module Assembly Instructions for the PN 106224 UFD or 106226 Hitemp UFD Module
38
Module Assembly Instructions for the PN 110840 Horizontal SB and PN 111074 Vertical SB UFD Modules
39
Replacement of the UFD Nozzle
40
Cleaning of the UFD Nozzle
41
Testing of Resistance
43
Testing Resistance of Heater Cartridges
43
Testing Resistance of the RTD Temperature Sensor
44
Testing the J-Type Thermocouple Temperature Sensor
44
Resistance Tables, Temperature Sensors
45
Replacement of Heater Cartridge or Temperature Sensor
46
Maintenance Plan
49
Chapter 6 Troubleshooting
51
Troubleshooting in General
51
Troubleshooting Guide UFD Applicator
51
Chapter 7 Component Illustrations & Bills of Materials
53
1-Port UFD Vertical & Horizontal Apply Applicator Assemblies
54
Air Preheater Assembly for 1-Port UFD Vertical & Horizontal Apply
56
Air Preheater Assembly for 1- or 2-Port UFD Slim Design
58
2-Port UFD Vertical & Horizontal Apply, 1 or 2 Program, Applicator Assemblies
60
Air Preheater Assembly for 2-Port UFD Vertical & Horizontal Apply, 1 or 2 Program
62
3-Port UFD Vertical & Horizontal Apply, 1, 2 or 3 Program, Applicator Assemblies
64
Air Preheater Assembly for 3-Port UFD Vertical & Horizontal Apply, 1 or 3 Program
66
Air Preheater Assembly for 3-Port UFD Slim Design
68
4-Port UFD Vertical & Horizontal Apply, 1 or 4 Program, Applicator Assemblies
70
Air Preheater Assembly for 4-Port UFD Vertical & Horizontal Apply, 1 or 4 Program
72
Air Preheater Assembly PN 112793 for 4-Port UFD Slim Design
74
6-Port UFD Vertical & Horizontal Apply, 1 or 6 Program, Applicator Assemblies
76
Air Preheater Assembly for 6-Port UFD Vertical & Horizontal Apply, 1 or 6 Program
78
Air Preheater Assembly PN 112794 for 6-Port UFD Slim Design
80
UFD Modules
82
UFD Spray Module Assembly, Horizontal, PN 104993
82
UFD Spray Module Assembly, Vertical, Extended, PN 106224
84
UFD Spray Module Assembly, Horizontal, Snuffback, PN 110840
86
UFD Spray Module Assembly, High Speed, Vertical, PN 113778
86
UFD Spray Module Assembly, Snuffback, Vertical, PN 111074
87
UPD Spray Module Assembly, High Speed, Vertical, PN 113346
88
UFD Spray Module Assembly, High Speed, Horizontal, PN 113550
89
UFD Spray Module Assembly, High Speed, Horizontal, PN 115160
90
Blank Module, Horizontal & Vertica
91
Blank Module, Vertical Air Only, PN 111053
91
Blank Module, Horizontal Air Only, PN 111052
91
UFD Nozzle Seals
92
Festo Solenoid Assemblies, PN 115055 & 115056
93
Chapter 8 Options & Accessories
95
Applicator Heater Cartridges
95
Applicator RTD Sensors
95
Filters
95
Filter Kits
96
Service Kits
96
High-Temp Splice Kit, PN102645
96
UFD Nozzle Cleaning Oven
96
Pressure Transducer Tap
97
Drain Valve PN 107820
97
Balanced Solenoid Manifold
97
Low-Profile (Slim Line) Models (Codes A, J, M, P)
97
Elastic Guide Bracket Assembly, PN 107622
98
Extension Cable Assemblies
99
Strand Coating System (SCS)
100
Recommended Service Parts List
102
Chapter 9 Engineering Drawings & Schematics
103
Pin Connectors & Electrical Schematics
103
Chapter 10 Appendix
105
Solenoid Valve Configurations, Schematics & Setup
105
Air Filter/ Regulator Installation Notes
105
Section 1, 24 VDC MAC Solenoid Valve, 4 Way, 02, 1/8 NPT, PN 100054
106
Section 2, MAC Solenoid Valve, 4 Way, 1/4 NPT
107
Section 3, 24 VDC MAC Solenoid Valve, 5 Way, 1/8 NPT, PN 106937
108
Section 4, 24 VDC MAC Solenoid Valve, 4 Way, 1/4 NPT, PN 112496
109
Section 5, 24 VDC MAC Solenoid Valve, 4 Way, 1/4 NPT, PN 112496
110
Section 6, Air Control Kit PN 100055, Component Illustration
111
Process (Preheater) Air Control Filter/ Regulator, PN 107404
112
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