ABB PFEA 112 Manuals

Manuals and User Guides for ABB PFEA 112. We have 2 ABB PFEA 112 manuals available for free PDF download: User Manual

ABB PFEA 112 User Manual

ABB PFEA 112 User Manual (248 pages)

Web Tension Systems with Tension Electronics

Brand: ABB | Category: Measuring Instruments | Size: 20 MB

Table of Contents

Table of Contents
3
Chapter 1 Introduction
11
About this Manual
11
Cyber Security Disclaimer
11
Cyber Security for PFEA
11
China Rohs Marking
12
WEEE: Waste Electrical and Electronic Equipment
13
How to Use this Manual
13
Getting Started
14
Saving Actual Data and Settings at Commissioning
14
About this System
15
Safety Instructions
17
Personnel Safety
17
Equipment Safety
17
The Measuring Technique Based on Pressductor® Technology
18
Chapter 2 Installation
19
About this Chapter
19
Safety Instructions
19
Mounting the Load Cells
19
Installing the Electronic Unit
20
Selecting and Routing the Cabling
20
Recommended Cabling
20
Interference
22
Synchronization
22
Mounting the Tension Electronics PFEA111/112/122
23
IP 65-Version (NEMA 4)
23
IP 20-Version (Unsealed)
25
Earthing
27
Installing MNS Select Floor Cabinet
28
Mounting Cabinets Together
28
Mounting Cabinets to the Floor
28
Space Requirements
29
Installing Junction Box PFXC 141
30
Connecting the Load Cells
31
Connecting Optional Units
32
Insulation Amplifier PXUB 201 (Only for the IP 20-Version)
32
Power Supply Unit Sd83X
32
Chapter 3 Commissioning
35
About this Chapter
35
Safety Instructions
35
Necessary Equipment and Documentation
35
Using the Panel Buttons
36
Navigating and Confirming
36
Changing Numerical Values and Parameters
36
Menu Overview
37
Step-By-Step Commissioning Guide
38
Step Measurement
38
Performing Basic Settings
39
Performing a Fast Setup
39
Performing Fast Setup Using Hanging Weights
40
Performing Fast Setup Using Wrap Gain
42
Checking Load Cell Signal Polarity
43
Checking Load Cell Function
43
Performing a Complete Setup
44
Overview
44
Complete Setup Sequence
45
Presentation Menu
45
Set Language
45
Set Unit
45
Set Web Width
46
Set Decimals
46
Set Object
47
Nominal Load
48
Zero Set
49
Set Wrap Gain
50
Voltage Output
52
Current Output
54
Miscellaneous Menu
56
Service Menu
57
Maximum Load / Present Offset
58
Reset A/B
58
Simulation Function
58
PROFIBUS DP Communication with PFEA112
59
General Data about PROFIBUS DP
59
Master-Slave Communication
59
PROFIBUS Physical Media
60
Commands through PROFIBUS
61
Handling of Measurement Data through PROFIBUS
62
Miscellaneous Menu PFEA112
62
Scaling of PROFIBUS Measuring Values
63
Filtering of PROFIBUS Measuring Values
64
Input Buffer, Communication Block from PFEA112 to PLC
65
Output Buffer, Communication Block from PLC to PFEA112
65
PROFINET Communication with PFEA122
66
General Data about PROFINET
66
PROFINET Properties of PFEA
66
Plant Integration
67
Data to and from PFEA
67
Integration Example
69
Miscellaneous Menu PFEA122
70
Fieldbus
71
Commissioning PFEA122 on PROFINET
71
Commissioning of Optional Units
72
Insulation Amplifier PXUB 201
72
Chapter 4 Operation
75
About this Chapter
75
Safety Instructions
75
Operating Devices
75
Start-Up and Shut-Down
76
Start-Up
76
Shut-Down
76
Normal Run
76
Measuring Values on the Display
77
Operator Menus
78
Web Tension
79
Standard Roll (Two Load Cells)
79
Single Side a or Single Side B Measurement (One Load Cell)
79
Error and Warning Messages
79
Chapter 5 Maintenance
81
About this Chapter
81
Preventive Maintenance
81
PFEA122 Firmware Update
81
Connection of PFEA122 Field Update Tool
82
Power Supply
83
Installation of the Field Update Tool
84
Startup of the PFEA122 USB-EMMC Firmware Update Application
87
Update of the PFEA122 Application Firmware with Field Update Tool
89
Firmware Manual Update
90
Chapter 6 Fault-Tracing
93
About this Chapter
93
Safety Instructions
93
Interchangeability
94
Necessary Equipment and Documentation
94
Fault-Tracing Procedure
95
Fault Symptoms
95
Mechanical Installation
95
Error and Warning Messages in PFEA111/112/122
96
Error Messages
96
Warning Messages
96
Fault Symptoms and Measures
97
Warnings and Errors Detected by the Tension Electronics
99
Errors
99
Flash Memory Error
99
EEPROM Memory Error
99
Supply Error
99
Load Cell Excitation Error
100
Warnings
100
PROFIBUS Communication Problem
100
PROFINET Communication Problem
100
Synchronization Problem
100
Changing to Single Side Measurement if One Load Cell Is Faulty
101
Changing Load Cells
102
Appendix A Technical Data for Tension Electronics PFEA111/112/122
103
About this Appendix
103
Definitions Used in the Web Tension Systems
104
Coordinate System
105
Technical Data
106
Power Consumption
106
Current Output
107
Factory Default Settings
109
Display Unit
109
Optional Units
111
Insulation Amplifier PXUB 201
111
Power Supply Unit Sd83X
112
Junction Box PFXC 141
112
Drawings
113
Dimension Drawing 3BSE017052D64, Rev. D
113
Dimension Drawing 3BSE029997D0064, Rev. a
114
PROFIBUS DP - GSD File for PFEA112
115
PROFINET - GSDML File for PFEA122
118
Appendix B PFCL 301E - Designing the Load Cell Installation
129
About this Appendix
129
Basic Application Considerations
129
Step-By-Step Guide for Designing the Load Cell Installation
130
Installation Requirements
131
Mounting Alternatives, Calculating Force and Calculating Wrap Gain
132
Horizontal Mounting
132
Inclined Mounting
133
Force Calculation for Measurement with a Single Load Cell
134
The most Common and Simple Solution
134
Force Calculation When the Web Is Not Centered on the Roll
135
Mounting the Load Cells
136
Routing the Load Cell Cable
136
Connecting the Load Cell Extension Cable
136
Technical Data
137
Tightening Torque
138
Cable Diagram 3BSE028140D0065, Page 2/5, Rev. D
139
Mounting Instruction, Cable Connector, 3BSE019064, Rev. a
140
Dimension Drawing, 3BSE015955D0094, Rev. D
141
Assembly Drawing, 3BSE015955D0096, Rev. C
142
Appendix C PFTL 301E - Designing the Load Cell Installation
143
About this Appendix
143
Basic Application Considerations
143
Step-By-Step Guide for Designing the Load Cell Installation
144
Installation Requirements
145
Mounting Alternatives, Calculating Force and Calculating Wrap Gain
146
Horizontal Mounting
146
Inclined Mounting
147
Force Calculation for Measurement with a Single Load Cell
148
The most Common and Simple Solution
148
Force Calculation When the Web Is Not Centered on the Roll
149
Mounting the Load Cells
150
Routing the Load Cell Cable
150
Connecting the Load Cell Extension Cable
150
Technical Data
151
Overload Capacity
151
Cable Diagram 3BSE028140D0065, Page 1/5, Rev. D
153
Mounting Instruction, Cable Connector, 3BSE019064, Rev. a
154
Dimension Drawing, 3BSE019040D0094, Rev. C
155
Assembly Drawing, 3BSE019040D0096, Rev. C
156
Appendix D PFRL 101 - Designing the Load Cell Installation
157
About this Appendix
157
Basic Application Considerations
157
Step-By-Step Guide for Designing the Load Cell Installation
158
Installation Requirements
159
Load Cell Orientation Depending on Measurement Direction
160
Mounting Alternatives, Calculating Force and Calculating Wrap Gain
161
Horizontal Mounting
161
Inclined Mounting
162
Force Calculation for Measurement with a Single Load Cell
163
The most Common and Simple Solution
163
Force Calculation When the Web Is Not Centered on the Roll
164
Mounting the Load Cells
165
Mounting with Brackets
167
Mounting Screws for the Load Cells
168
Routing the Load Cell Cable
168
Technical Data
169
Cable Diagram, 3BSE028140D0065, Page 3/5, Rev. D
171
Cable Diagram, 3BSE028140D0065, Page 4/5, Rev. D
172
Dimension Drawing 3BSE004042D0003, Page 1/2, Rev. O
173
Dimension Drawing, 3BSE004042D0003, Page 2/2, Rev. O
174
Dimension Drawing, 3BSE026314, Rev
175
Dimension Drawing, 3BSE027249, Rev
176
Dimension Drawing, 3BSE004042D0066, Rev
177
Dimension Drawing, 3BSE004042D0065, Rev
178
Dimension Drawing, 3BSE010457, Rev. B
179
Appendix E PFTL 101 - Designing the Load Cell Installation
181
About this Appendix
181
Basic Application Considerations
181
Step-By-Step Guide for Designing the Load Cell Installation
182
Installation Requirements
183
Mounting Alternatives, Calculating Force and Calculating Wrap Gain
184
Horizontal Mounting
184
Inclined Mounting
185
Force Calculation for Measurement with a Single Load Cell
186
The most Common and Simple Solution
186
Force Calculation When the Web Is Not Centered on the Roll
187
Mounting the Load Cells
188
Routing the Load Cell Cable
189
Technical Data
190
Cable Diagram 3BSE028140D0065, Page 3/5, Rev. D
192
Cable Diagram 3BSE028140D0065, Page 4/5, Rev. D
193
Cable Diagram 3BSE028140D0065, Page 5/5, Rev. D
194
Dimension Drawing, 3BSE004171, Rev. B
195
Dimension Drawing, 3BSE004995, Rev. C
196
Dimension Drawing, 3BSE023301D0064, Rev. B
197
Dimension Drawing, 3BSE004196, Rev. C
198
Dimension Drawing, 3BSE004999, Rev. C
199
Dimension Drawing, 3BSE023223D0064, Rev. B
200
Dimension Drawing, 3BSE012173, Rev. F
201
Dimension Drawing, 3BSE012172, Rev. F
202
Dimension Drawing, 3BSE012171, Rev. F
203
Dimension Drawing, 3BSE012170, Rev. F
204
Appendix F PFCL 201 - Designing the Load Cell Installation
205
About this Appendix
205
Basic Application Considerations
205
Step-By-Step Guide for Designing the Load Cell Installation
206
Installation Requirements
207
Mounting Alternatives, Calculating Force and Calculating Wrap Gain
208
Horizontal Mounting
208
Inclined Mounting
209
Force Calculation for Measurement with a Single Load Cell
210
The most Common and Simple Solution
210
Force Calculation When the Web Is Not Centered on the Roll
211
Mounting the Load Cells
212
Preparations
212
Mounting
212
Cabling for Load Cell PFCL 201CE
214
Technical Data Load Cell PFCL 201
215
Cable Diagram, 3BSE028140D0065, Page 3/5, Rev. D
217
Cable Diagram, 3BSE028140D0065, Page 4/5, Rev. D
218
Dimension Drawing, 3BSE006699D0003, Rev. F
219
Dimension Drawing, 3BSE029522D0001, Rev. B
220
Dimension Drawing, 3BSE006699D0006, Rev
221
Dimension Drawing, 3BSE006699D0005, Rev. L
222
Dimension Drawing, 3BSE006699D0004, Rev. H
223
Appendix G PFTL 201 - Designing the Load Cell Installation
225
About this Appendix
225
Basic Application Considerations
225
Step-By-Step Guide for Designing the Load Cell Installation
226
Installation Requirements
227
Adapter Plates
232
Appendix H Actual Data and Settings at Commissioning
245

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ABB PFEA 112 User Manual

ABB PFEA 112 User Manual (216 pages)

Web Tension Systems with Tension Electronics

Brand: ABB | Category: Measuring Instruments | Size: 7 MB

Table of Contents

Table of Contents
3
Chapter 1 Introduction

11
- About this Manual
  11
- Cyber Security Disclaimer
  11
- WEEE: Waste Electrical and Electronic Equipment
  11
- How to Use this Manual
  12
  - Getting Started
    12
  - Saving Actual Data and Settings at Commissioning
    12
- About this System
  13
- Safety Instructions
  14
  - Personnel Safety
    14
  - Equipment Safety
    14
- The Measuring Technique Based on Pressductor® Technology
  15
Chapter 2 Installation

17
- About this Chapter
  17
- Safety Instructions
  17
- Mounting the Load Cells
  17
- Installing the Electronic Unit
  18
  - Selecting and Routing the Cabling
    18
    
    Recommended Cabling
    18
    
    Interference
    20
    
    Synchronization
    20
  - Mounting the Tension Electronics PFEA111/112
    21
    
    IP 65-Version (NEMA 4)
    21
    
    IP 20-Version (Unsealed)
    23
  - Earthing
    24
- Installing MNS Select Floor Cabinet
  25
- Installing Junction Box PFXC 141
  27
- Connecting the Load Cells
  28
- Connecting Optional Units
  29
  - Insulation Amplifier PXUB 201 (Only for the IP 20-Version)
    29
  - Power Supply Unit Sd83X
    29
Chapter 3 Commissioning

31
- About this Chapter
  31
- Safety Instructions
  31
- Necessary Equipment and Documentation
  31
- Using the Panel Buttons
  32
  - Navigating and Confirming
    32
  - Changing Numerical Values and Parameters
    32
- Menu Overview
  33
- Step-By-Step Commissioning Guide
  34
- Performing Basic Settings
  35
- Performing a Fast Setup
  35
  - Performing Fast Setup Using Hanging Weights
    36
  - Performing Fast Setup Using Wrap Gain
    38
- Checking Load Cell Signal Polarity
  39
- Checking Load Cell Function
  39
- Performing a Complete Setup
  40
  - Overview
    40
- Complete Setup Sequence
  41
  - Presentation Menu
    41
    
    Set Language
    41
    
    Set Unit
    41
    
    Set Web Width
    42
    
    Set Decimals
    42
  - Set Object
    43
  - Nominal Load
    44
  - Zero Set
    45
  - Set Wrap Gain
    46
  - Voltage Output
    48
  - Current Output
    50
  - Miscellaneous Menu
    52
    
    Profibus
    52
    
    Set Factory Default
    52
  - Service Menu
    53
    
    Maximum Load / Present Offset
    54
    
    Reset A/B
    54
    
    Simulation Function
    54
- Profibus DP Communication with PFEA112
  55
- Commissioning of Optional Units
  62
Chapter 4 Operation

65
- About this Chapter
  65
- Safety Instructions
  65
- Operating Devices
  65
- Start-Up and Shut-Down
  66
  - Start-Up
    66
  - Shut-Down
    66
- Normal Run
  66
- Measuring Values on the Display
  67
- Operator Menus
  68
  - Web Tension
    69
    
    Standard Roll (Two Load Cells)
    69
    
    Single Side a or Single Side B Measurement (One Load Cell)
    69
  - Error and Warning Messages
    69
Chapter 5 Maintenance

71
- About this Chapter
  71
- Preventive Maintenance
  71
Chapter 6 Fault-Tracing

73
- About this Chapter
  73
- Safety Instructions
  73
- Interchangeability
  74
- Necessary Equipment and Documentation
  74
- Fault-Tracing Procedure
  75
- Error and Warning Messages in PFEA111/112
  76
  - Error Messages
    76
  - Warning Messages
    76
- Fault Symptoms and Measures
  77
- Warnings and Errors Detected by the Tension Electronics
  79
  - Errors
    79
    
    Flash Memory Error
    79
    
    EEPROM Memory Error
    79
    
    Supply Error
    79
    
    Load Cell Excitation Error
    80
  - Warnings
    80
    
    Profibus Communication Problem
    80
    
    Synchronization Problem
    80
  - Changing to Single Side Measurement if One Load Cell Is Faulty
    81
- Changing Load Cells
  82
Appendix A Technical Data for Tension Electronics PFEA111/112

83
- About this Appendix
  83
- Definitions Used in the Web Tension Systems
  84
  - Coordinate System
    85
- Technical Data
  86
- Factory Default Settings
  89
- Optional Units
  90
  - Insulation Amplifier PXUB 201
    90
  - Power Supply Unit Sd83X
    91
  - Junction Box PFXC 141
    91
- Drawings
  92
  - Dimension Drawing 3BSE017052D64, Rev. D
    92
  - Dimension Drawing 3BSE029997D0064, Rev. a
    93
- Profibus DP - GSD File for PFEA112
  94
Appendix B PFCL 301E - Designing the Load Cell Installation

97
Appendix C PFTL 301E - Designing the Load Cell Installation

111
Appendix D PFRL 101 - Designing the Load Cell Installation

125
Appendix E PFTL 101 - Designing the Load Cell Installation

149
Appendix F PFCL 201 - Designing the Load Cell Installation

173
Appendix G PFTL 201 - Designing the Load Cell Installation

193
- About this Appendix
  193
- Basic Application Considerations
  193
- Step-By-Step Guide for Designing the Load Cell Installation
  194
- Installation Requirements
  195
- Mounting Alternatives, Calculating Force and Calculating Wrap Gain
  196
  - Horizontal Mounting
    196
  - Inclined Mounting
    197
- Force Calculation for Measurement with a Single Load Cell
  198
  - The most Common and Simple Solution
    198
  - Force Calculation When the Web Is Not Centered on the Roll
    199
- Mounting the Load Cells
  200
  - Preparations
    200
  - Adapter Plates
    200
  - Mounting
    200
  - Cabling
    202
- Technical Data Load Cell PFTL 201
  203
- Cable Diagram, 3BSE028140D0065, Page 3/5, Rev. C
  205
- Cable Diagram, 3BSE028140D0065, Page 4/5, Rev. C
  206
- Dimension Drawing, 3BSE008723, Rev. D
  207
- Dimension Drawing, 3BSE008904, Rev. D
  208
- Dimension Drawing, 3BSE008724, Rev. F
  209
- Dimension Drawing, 3BSE008905, Rev. G
  210
- Dimension Drawing, 3BSE008917, Rev. H
  211
- Dimension Drawing, 3BSE008918, Rev. G
  212
Appendix H Actual Data and Settings at Commissioning

213
- Document the Commissioning in this Form
  213

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