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ABB PFEA 122 User Manual

ABB PFEA 122 User Manual

Web tension systems with tension electronics
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A B B M E A S U R E M E N T & A N A LY T I C S
Web Tension Systems
with Tension Electronics PFEA 111/112/122
User Manual
3BSE029380R0201 en Rev A

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  • Page 1 — A B B M E A S U R E M E N T & A N A LY T I C S Web Tension Systems with Tension Electronics PFEA 111/112/122 User Manual 3BSE029380R0201 en Rev A...
  • Page 2 ABB AB. NOTICE The information in this document is subject to change without notice and should not be construed as a commitment by ABB AB. ABB AB assumes no responsibility for any errors that may appear in this document.

  • Page 3: Table Of Contents

    Tension Electronics PFEA111/112/122, User Manual Table of Contents TABLE OF CONTENTS Chapter 1 - Introduction About this Manual ....................1-1 Cyber security disclaimer ..................1-1 Cyber security for PFEA..................1-1 China RoHS Marking ....................1-2 WEEE: Waste Electrical and Electronic Equipment ..........1-3 How to Use this Manual ..................
  • Page 4 Tension Electronics PFEA111/112/122, User Manual Table of Contents CONTENTS (continued) Using the Panel Buttons ................... 3-2 3.4.1 Navigating and Confirming..............3-2 3.4.2 Changing Numerical Values and Parameters .......... 3-2 Menu Overview......................3-3 Step-by-step Commissioning Guide ................ 3-4 Performing Basic Settings..................3-5 Performing a Fast Setup ...................
  • Page 5 Tension Electronics PFEA111/112/122, User Manual Table of Contents CONTENTS (continued) 3.14 PROFINET Communication with PFEA122............3-32 3.14.1 General Data about PROFINET ............3-32 3.14.2 PROFINET properties of PFEA ............3-32 3.14.3 Plant Integration..................3-33 3.14.3.1 Data to and from PFEA..........3-33 3.14.3.2 Integration example............
  • Page 6 Tension Electronics PFEA111/112/122, User Manual Table of Contents CONTENTS (continued) Necessary Equipment and Documentation .............. 6-2 Fault-tracing Procedure.................... 6-3 Error and Warning Messages in PFEA111/112/122..........6-4 6.6.1 Error Messages..................6-4 6.6.2 Warning Messages................... 6-4 Fault Symptoms and Measures ................6-5 Warnings and Errors Detected by the Tension Electronics ........
  • Page 7 Tension Electronics PFEA111/112/122, User Manual Table of Contents CONTENTS (continued) Step-by-Step Guide for Designing the Load Cell Installation .........B-2 Installation Requirements ..................B-3 Mounting Alternatives, Calculating Force and Calculating Wrap Gain ....B-4 B.5.1 Horizontal Mounting................B-4 B.5.2 Inclined Mounting...................B-5 Force Calculation for Measurement with a Single Load Cell .........B-6 B.6.1 The Most Common and Simple Solution ..........B-6 B.6.2...
  • Page 8 Tension Electronics PFEA111/112/122, User Manual Table of Contents CONTENTS (continued) Mounting Alternatives, Calculating Force and Calculating Wrap Gain ....D-5 D.6.1 Horizontal Mounting................D-5 D.6.2 Inclined Mounting.................. D-6 Force Calculation for Measurement with a Single Load Cell......... D-7 D.7.1 The Most Common and Simple Solution..........D-7 D.7.2 Force Calculation when the Web is not Centered on the Roll ....
  • Page 9 Tension Electronics PFEA111/112/122, User Manual Table of Contents CONTENTS (continued) E.13 Dimension Drawing, 3BSE004995, Rev. C............E-16 E.14 Dimension Drawing, 3BSE023301D0064, Rev. B..........E-17 E.15 Dimension Drawing, 3BSE004196, Rev. C............E-18 E.16 Dimension Drawing, 3BSE004999, Rev. C............E-19 E.17 Dimension Drawing, 3BSE023223D0064, Rev. B..........E-20 E.18 Dimension Drawing, 3BSE012173, Rev.
  • Page 10 Tension Electronics PFEA111/112/122, User Manual Table of Contents CONTENTS (continued) Mounting Alternatives, Calculating Force and Calculating Wrap Gain ....G-4 G.5.1 Horizontal Mounting................G-4 G.5.2 Inclined Mounting.................. G-5 Force Calculation for Measurement with a Single Load Cell......... G-6 G.6.1 The Most Common and Simple Solution..........G-6 G.6.2 Force Calculation when the Web is not Centered on the Roll ....

  • Page 11: Chapter 1 Introduction

    ABB is not liable for any such damages and/or losses. 1.3 Cyber security for PFEA Configure firewalls according to the principle of rejecting everything that is not needed or used.

  • Page 12: China Rohs Marking

    Tension Electronics PFEA111/112/122, User Manual Chapter 1 Introduction 1.4 China RoHS Marking Table 1-1. 有害物质 Hazardous Substances 产品名称 铅 汞 镉 六价铬 多溴联苯 多溴二苯醚 Product Cadmium Lead Mercury Hexavalent Polybrominated Polybrominated name (Cd) (Pb) (Hg) Chromium biphenyls diphenyl ethers (Cr (VI)) (PBB) (PBDE) 金属部件...

  • Page 13: Weee: Waste Electrical And Electronic Equipment

    Tension Electronics PFEA111/112/122, User Manual Section 1.5 WEEE: Waste Electrical and Electronic Equipment 1.5 WEEE: Waste Electrical and Electronic Equipment The crossed – out wheeled bin symbol on the product(s) and / or accompanying documents means that used electrical and electronic equipment (WEEE) should not be mixed with general household waste.

  • Page 14: Getting Started

    Tension Electronics PFEA111/112/122, User Manual Chapter 1 Introduction 1.6.1 Getting Started You can use the Fast Setup sequence to set up your system for basic measurement. The Fast Setup guides you through a minimum number of steps to set up the tension electronics. Perform the actions in the following sections: •...

  • Page 15: About This System

    Tension Electronics PFEA111/112/122, User Manual Section 1.7 About this System 1.7 About this System Your system for tension measurement consists of: • Tension Electronics PFEA111, PFEA112 or PFEA122 – PFEA111 is a cost effective compact and user friendly tension electronics providing an accurate and reliable fast analog SUM signal from two load cells for control and/or monitoring.
  • Page 16 Tension Electronics PFEA111/112/122, User Manual Chapter 1 Introduction Measuring roll Tension Electronics Bearing housing Load cell PROFIBUS (PFEA112 only) PROFINET (PFEA122 only) Instrument output Control output Power supply 24 V DC Figure 1-1. Typical Tension Measurement System with Tension Electronics PFEA111/112/122 (IP 20-version) 3BSE029380R0201 Rev A...

  • Page 17: Safety Instructions

    Tension Electronics PFEA111/112/122, User Manual Section 1.8 Safety Instructions 1.8 Safety Instructions Read and follow the safety instructions given in this section before starting any work. However, local statutory regulations, if stricter, are to take precedence. The tension measurement system contains no moving parts. However, the load cells are mounted close to a rotating roll over which a web is running.

  • Page 18: The Measuring Technique Based On Pressductor® Technology

    All of these factors impact on the design, operation, and maintenance of the web processing machinery. ® ABB’s Pressductor transducer technology produces a signal as a result of changes in an electromagnetic field when the load cell is subjected to mechanical force. It is an operating principle that has its origin in a metallurgical phenomenon according to which mechanical forces alter the ability of some steels to convey a magnetic field.

  • Page 19: Chapter 2 Installation

    Tension Electronics PFEA111/112/122, User Manual Section 2.1 About this Chapter Chapter 2 Installation 2.1 About this Chapter The way you install your system has more influence on its functionality, accuracy and reliability than you might think. The more accurate the installation, the better the measurement system. By following the instructions in this chapter, you will fulfill the most important requirements for proper mechanical and electrical installation.

  • Page 20: Installing The Electronic Unit

    External indicating PFEA111/112/122 instrument (not included in Cable screens should be connected: the ABB delivery) - to an earth bar close to the IP 20-version (unsealed) - to the earth bar fitted inside the enclosure of the IP 65-version (NEMA 4) Mains supply n ×...
  • Page 21 Tension Electronics PFEA111/112/122, User Manual Section 2.4.1 Selecting and Routing the Cabling • The maximum permitted cable resistance in the excitation circuit is shown in Table 2-1. Before commissioning, check cable resistance in the load cell excitation circuit. Table 2-1. Maximum Permitted Cable Resistance Load cell Max.

  • Page 22: Interference

    Tension Electronics PFEA111/112/122, User Manual Chapter 2 Installation 2.4.1.2 Interference For immunity to interference, the load cell cables should be separated as far as possible from noisy power supply cables. A minimum distance of 0.3 m (12 inches) is recommended. Where the measuring system cables meet noisy cables, they must cross at right angles.

  • Page 23: Mounting The Tension Electronics Pfea111/112/122

    Tension Electronics PFEA111/112/122, User Manual Section 2.4.2 Mounting the Tension Electronics PFEA111/112/122 2.4.2 Mounting the Tension Electronics PFEA111/112/122 2.4.2.1 IP 65-version (NEMA 4) The electronic unit is delivered in an enclosure intended for wall mounting. When choosing a place for installation, check that there will be space to open the enclosure lid fully.
  • Page 24 Tension Electronics PFEA111/112/122, User Manual Chapter 2 Installation Figure 2-5. Cable Glands PFEA112 Connect the cables to terminals according cable diagrams in Appendix (B, C, D, E, F or G) depending on installed load cell type. NOTE Do not connect solid conductors to terminals. Do not crimp pins to stranded cores.

  • Page 25: Ip 20-Version (Unsealed)

    Tension Electronics PFEA111/112/122, User Manual Section 2.4.2 Mounting the Tension Electronics PFEA111/112/122 2.4.2.2 IP 20-version (Unsealed) mm (inch) (EN 50022-35x7,5 of equivalent) Figure 2-6. Installation Dimensions PFEA112 3BSE029380R0201 Rev A...
  • Page 26 Tension Electronics PFEA111/112/122, User Manual Chapter 2 Installation mm (inch) DIN rail mounting (EN 50022-35x7,5 of equivalent) 2 x RJ-45 Only PFEA122 (85.6) (58.45) Figure 2-7. Installation Dimensions PFEA122 Connect the cables to terminals according cable diagrams in Appendix (B, C, D, E, F or G) depending on installed load cell type.

  • Page 27: Earthing

    Tension Electronics PFEA111/112/122, User Manual Section 2.4.3 Earthing 2.4.3 Earthing For trouble free operation, the earthing must be properly done. Note the following: • If the free (unscreened) length exceeds 0.1 m (4 in.) the individual pairs of power and signal conductors must be twisted separately •...

  • Page 28: Installing Mns Select Floor Cabinet

    Tension Electronics PFEA111/112/122, User Manual Chapter 2 Installation 2.5 Installing MNS Select Floor Cabinet 2.5.1 Mounting Cabinets Together If cabinets are to be mounted to each other use the included screw/bolt kit. The four M8 screws, with washers and nuts, in the angle hinges and six M6 screws at about Z1=500, Z2=1000, Z3=1500 mm height from the floor, see Figure 2-10.

  • Page 29: Space Requirements

    Tension Electronics PFEA111/112/122, User Manual Section 2.5.3 Space Requirements Figure 2-11. Position of the Holes for fixing the Cabinet(s) to the Floor Table 2-2. Distances in Figure 2-11 Symbol Distance 69 mm (2.7”) 602 mm (23.7) 700 mm (27.6”) 56 mm (2.2”) 544 mm (21.4”) Dtot 655 mm (25.8”)

  • Page 30: Installing Junction Box Pfxc 141

    Tension Electronics PFEA111/112/122, User Manual Chapter 2 Installation 2.6 Installing Junction Box PFXC 141 ® PFXC 141 are normally used for connection of Pressductor load cells where the distance between load cells and tension electronics is long. The cables fixed to the load cells and the cable to the control unit are to be connected to the junction box.

  • Page 31: Connecting The Load Cells

    Tension Electronics PFEA111/112/122, User Manual Section 2.7 Connecting the Load Cells 2.7 Connecting the Load Cells Information for connecting the load cells is given in the appendix for each load cell type, see table below. Type of load cell Cable diagrams in Appendix PFCL 301E PFTL 301E PFRL 101...

  • Page 32: Connecting Optional Units

    Tension Electronics PFEA111/112/122, User Manual Chapter 2 Installation 2.8 Connecting Optional Units 2.8.1 Insulation Amplifier PXUB 201 (only for the IP 20-version) Insulation amplifier PXUB 201 is used when galvanic insulation between input and output, or between power supply and input/output, is required. See Section A.5.1 Insulation Amplifier PXUB 201.
  • Page 33 Tension Electronics PFEA111/112/122, User Manual Section 2.8.2 Power Supply Unit SD83x Table 2-3. Number of PFEA111/112/122 that can be supplied Power Supply Unit PFEA111 PFEA112 PFEA122 SD831 (3 A) SD832 (5 A) SD833 (10 A) 3BSE029380R0201 Rev A 2-15...
  • Page 34 Tension Electronics PFEA111/112/122, User Manual Chapter 2 Installation 2-16 3BSE029380R0201 Rev A...

  • Page 35: Chapter 3 Commissioning

    Tension Electronics PFEA111/112/122, User Manual Section 3.1 About this Chapter Chapter 3 Commissioning 3.1 About this Chapter This chapter contains necessary information for commissioning your Web Tension System. It is assumed that the Web Tension System has been installed according to the instructions given Chapter 2 Installation Appendix (B, C, D, E, F or G), depending on installed load cell...

  • Page 36: Using The Panel Buttons

    Tension Electronics PFEA111/112/122, User Manual Chapter 3 Commissioning 3.4 Using the Panel Buttons 3.4.1 Navigating and Confirming Display Button How to use it Steps back to previous menu. Sometimes you must press this button two or more times to get back to the Power Status desired menu.

  • Page 37: Menu Overview

    Tension Electronics PFEA111/112/122, User Manual Section 3.5 Menu Overview 3.5 Menu Overview Operator Menus Configuration and Service Menus The fast setup can be made in two ways WebTension FastSetUp > 5 s See 3.8 depending on how the wrap gain is set. Tension A Language, Unit, Web width and desired...

  • Page 38: Step-By-Step Commissioning Guide

    Tension Electronics PFEA111/112/122, User Manual Chapter 3 Commissioning 3.6 Step-by-step Commissioning Guide Step Measurement See section Check that the main supply voltage is switched off. Check all cabling according to the cable diagrams. Appendix B, C, D, E, F or G Check the supply voltage DIN-rail mounted IP20-unit (unsealed) Nominal 24 V DC, Working range 18 - 36 V DC, X1:1-2...

  • Page 39: Performing Basic Settings

    Tension Electronics PFEA111/112/122, User Manual Section 3.7 Performing Basic Settings 3.7 Performing Basic Settings When the tension electronics has been powered on for the first time after delivery, you are asked to SetLanguage and then to SetUnit. These two settings must be performed to be able to proceed with the rest of the setup.

  • Page 40: Performing Fast Setup Using Hanging Weights

    Tension Electronics PFEA111/112/122, User Manual Chapter 3 Commissioning 3.8.1 Performing Fast Setup using Hanging Weights The simplest method to set the wrap gain in this tension system is to use a known weight that loads the center of the roll with a rope that follows the web path exactly. All rolls must be free turning idlers.
  • Page 41 Tension Electronics PFEA111/112/122, User Manual Section 3.8.1 Performing Fast Setup using Hanging Weights 1. Apply a known weight on the roll (see Figure 3-1). HangWeight [XXXXXX] N 2. Enter the value of the known weight. Confirm with Select Yes and press to set up the voltage output.

  • Page 42: Performing Fast Setup Using Wrap Gain

    Tension Electronics PFEA111/112/122, User Manual Chapter 3 Commissioning 3.8.2 Performing Fast Setup using Wrap Gain Press for 5 seconds to go to the fast setup menu. WebTension > 5 seconds Press to start the fast setup sequence. FastSetUp The menu SetWebWidth will only be available when the SetWebWidth selected unit is N/m, kN/m, kg/m or pli.

  • Page 43: Checking Load Cell Signal Polarity

    Tension Electronics PFEA111/112/122, User Manual Section 3.9 Checking Load Cell Signal Polarity Select filter settings (15, 30, 75, 250, 750 or 1500 ms) from FilterSettings [250 ms 1.5 Hz] the list with . Confirm with WebTension Press to finish the fast setup and go to the operator Finished PressOk menu.

  • Page 44: Performing A Complete Setup

    Tension Electronics PFEA111/112/122, User Manual Chapter 3 Commissioning 3.11 Performing a Complete Setup 3.11.1 Overview The complete setup is built up by a number of main and sub menus. The table below shows the main menus in order of appearance when stepping through the complete setup. The table also gives an overview of the selections and parameter settings you can do below in each main menu.

  • Page 45: Complete Setup Sequence

    Tension Electronics PFEA111/112/122, User Manual Section 3.12 Complete Setup Sequence 3.12 Complete Setup Sequence This section gives a step-by-step description with detailed information of all available setup menus with related parameters, data and settings. 3.12.1 Presentation Menu WebTension From FastSetUp >...

  • Page 46: Set Web Width

    Tension Electronics PFEA111/112/122, User Manual Chapter 3 Commissioning • N/m (Newton/meter) • kN/m (kiloNewton/meter) • kg/m (kilogram/meter) • pli (pounds per linear inch) If the selected unit is N/m, kN/m, kg/m or pli, the Web Width needs to be set. Default Web Width is 2m (78,740 inch).

  • Page 47: Set Object

    Tension Electronics PFEA111/112/122, User Manual Section 3.12.2 Set Object 3.12.2 Set Object WebTension From PresentationMenu > 5 s FastSetUp SetObject SetObject AreYouSure [ZZ] Presentation- Menu SetObject To NominalLoad Figure 3-4. Set Object Menus NominalLoad Use up and down keys to select type of object [ZZ] from list ZeroSet SetWrapGain...

  • Page 48: Nominal Load

    Tension Electronics PFEA111/112/122, User Manual Chapter 3 Commissioning 3.12.3 Nominal Load From SetObject WebTension NominalLoad NominalLoad > 5 s [ZZ kN ZZ lbs] ZZ kN ZZ lbs FastSetUp Presentation- To ZeroSet Menu SetObject Figure 3-8. Nominal Load Menus The nominal load is selected from the list below and must be the same as the nominal load on NominalLoad the load cell name plate.

  • Page 49: Zero Set

    Tension Electronics PFEA111/112/122, User Manual Section 3.12.4 Zero Set 3.12.4 Zero Set Zero set is used to compensate for load cell zero signal and tare weight. WebTension The zero setting range is ±2 x F (load cell nominal load). > 5 s FastSetUp Presentation- From NominalLoad...

  • Page 50: Set Wrap Gain

    Tension Electronics PFEA111/112/122, User Manual Chapter 3 Commissioning 3.12.5 Set Wrap Gain To be able to present actual web tension on the display, the ratio between web tension and measured force on the load cell must be determined. This ratio is a scaling factor called Wrap Gain. The Wrap Gain depends on the web's wrap angle on the measuring roll and the orientation of the load cells.
  • Page 51 Tension Electronics PFEA111/112/122, User Manual Section 3.12.5 Set Wrap Gain • By calculation (Menu EnterWrapGain) Wrap Gain is a scaling factor which corresponds to the ratio between Web Tension (T) and the force component (F ) from web tension that is acting in the load cell measuring direction.

  • Page 52: Voltage Output

    Tension Electronics PFEA111/112/122, User Manual Chapter 3 Commissioning 3.12.6 Voltage Output WebTension From SetWrapGain > 5 s VoltageOutput FastSetUp FilterSettings FilterSettings ZZ ms ZZ Hz [ZZ ms ZZ Hz] Presentation- Menu HighTension HighTension XXXXXX.X N [XXXXXX.X] N SetObject CurrentOutput HighOutput HighOutput NominalLoad XX.XX V...
  • Page 53 Tension Electronics PFEA111/112/122, User Manual Section 3.12.6 Voltage Output The following parameters can be set: • Filter settings) Table 3-3. • High Tension (N, kN, kg, lbs, N/m, kN/m, kg/m, pli), (factory default = 2000 N) • High Output, (factory default = +10 V) •...

  • Page 54: Current Output

    Tension Electronics PFEA111/112/122, User Manual Chapter 3 Commissioning 3.12.7 Current Output WebTension From VoltageOutput > 5 s FastSetUp CurrentOutput FilterSettings FilterSettings ZZ ms ZZ Hz [ZZ ms ZZ Hz] Presentation- Menu HighTension HighTension SetObject XXXXXX.X N [XXXXXX.X] N Miscellaneous NominalLoad Menu HighOutput HighOutput...
  • Page 55 Tension Electronics PFEA111/112/122, User Manual Section 3.12.7 Current Output The following parameters can be set: • Filter settings Table 3-4. • High Tension (N, kN, kg, lbs, N/m, kN/m, kg/m, pli), (factory default = 2000 N) • High Output, (factory default = 20 mA) •...

  • Page 56: Miscellaneous Menu

    Tension Electronics PFEA111/112/122, User Manual Chapter 3 Commissioning 3.12.8 Miscellaneous Menu For PFEA112 See Section 3.13.5.1 For PFEA122 See Section 3.14.4 3-22 3BSE029380R0201 Rev A...

  • Page 57: Service Menu

    Tension Electronics PFEA111/112/122, User Manual Section 3.12.9 Service Menu 3.12.9 Service Menu WebTension From MiscellaneousMenu > 5 s FastSetUp ServiceMenu PFEA112 Version X.X Presentation- Menu MaximumLoad A [XXXXXX.X] N SetObject NominalLoad PresentOffset A XX.XX N ZeroSet Reset A AreYouSure ActionDone (shown for 1 s.) SetWrapGain VoltageOutput...

  • Page 58: Maximum Load / Present Offset

    Tension Electronics PFEA111/112/122, User Manual Chapter 3 Commissioning 3.12.9.1 Maximum Load / Present Offset For each load cell connected to the web tension electronics PFEA111/112/122, a maximum load memory, with the range ±6.5 x F , will store the highest load that is applied to the load cell. The maximum load consists of: •...

  • Page 59: Profibus Dp Communication With Pfea112

    Tension Electronics PFEA111/112/122, User Manual Section 3.13 PROFIBUS DP Communication with PFEA112 3.13 PROFIBUS DP Communication with PFEA112 3.13.1 General Data about PROFIBUS DP The purpose of the PROFIBUS DP communication in PFEA112 is to provide a high speed communication link between superior systems and the PFEA112. PROFIBUS DP is a multidrop communication protocol intended to connect PLCs to sensors (DP means “Distributed Peripherals”).

  • Page 60: Profibus Physical Media

    Tension Electronics PFEA111/112/122, User Manual Chapter 3 Commissioning 3.13.3 PROFIBUS Physical Media The bus line is specified in EN 50170 as line type A. Line type B should be avoided. The physical properties of the media are shown in Table 3-5 Table 3-6.

  • Page 61: Commands Through Profibus

    Tension Electronics PFEA111/112/122, User Manual Section 3.13.4 Commands through PROFIBUS To bridge longer distances and bypass EMC interference, transmission with optical fiber conductors (glass or plastic) is also specified. Standard bus plug connectors are available for transmission with optical fiber conductors. These connectors convert RS 485 signals to optical fiber conductor signals and vice versa.

  • Page 62: Handling Of Measurement Data Through Profibus

    Tension Electronics PFEA111/112/122, User Manual Chapter 3 Commissioning 3.13.5 Handling of Measurement Data through PROFIBUS Two web tension measurement values are transferred through PROFIBUS: • Value 1 has the same step response time as "voltage output" • Value 2 has the same step response time as "current output". The scaling of "voltage output"...

  • Page 63: Scaling Of Profibus Measuring Values

    Tension Electronics PFEA111/112/122, User Manual Section 3.13.5 Handling of Measurement Data through PROFIBUS Table 3-7. PROFIBUS parameters Parameter Description PROFIBUS On/Off PROFIBUS can be enabled and disabled. PROFIBUS Address If the PROFIBUS is enabled, the PROFIBUS address must be set in the range 000 - 125. Measuring Range If the PROFIBUS is enabled, the PROFIBUS Measuring Range and load division can be set.

  • Page 64: Filtering Of Profibus Measuring Values

    Tension Electronics PFEA111/112/122, User Manual Chapter 3 Commissioning Load Division Load Division is the resolution that will be used on PROFIBUS. The Load Division value is calculated by PFEA112 and depends on the set measuring range. The measuring range is divided into a limited number of divisions in the range 2001 - 5000. The Load Division value = one division, contains only one significant digit (1, 2 or 5).

  • Page 65: Input Buffer, Communication Block From Pfea112 To Plc

    Tension Electronics PFEA111/112/122, User Manual Section 3.13.5 Handling of Measurement Data through PROFIBUS 3.13.5.4 Input Buffer, Communication Block from PFEA112 to PLC This section specifies measurement values and Boolean values in the input buffer communication block. Bit No. Data Byte No. Value 1 Value 2 Boolean in...

  • Page 66: Profinet Communication With Pfea122

    Tension Electronics PFEA111/112/122, User Manual Chapter 3 Commissioning 3.14 PROFINET Communication with PFEA122 3.14.1 General Data about PROFINET PROFINET is an open Fieldbus standard for applications in manufacturing and process automation. PROFINET technology is an international standard that is part of IEC 61158 and IEC 61784 The most common variant of PROFINET used for integration of simple distributed I/O and time critical applications into Ethernet communication is called PROFINET IO.

  • Page 67: Plant Integration

    Tension Electronics PFEA111/112/122, User Manual Section 3.14.3 Plant Integration • Certified according to PNIO Version 2.42, Netload class 2, Conformance class B • Described by a GSDML file, see Appendix A.8. 3.14.3 Plant Integration 3.14.3.1 Data to and from PFEA Table 3-8.
  • Page 68 Tension Electronics PFEA111/112/122, User Manual Chapter 3 Commissioning If Single Side A is chosen as the object type, the Web Tension A+B value will be equal to 2 x Web Tension A and Web Tension B will be equal to zero. If Single Side B is chosen as the object type, the Web Tension A+B value will be equal to 2 x Web Tension B and Web Tension A will be equal to zero.

  • Page 69: Integration Example

    Tension Electronics PFEA111/112/122, User Manual Section 3.14.3 Plant Integration 3.14.3.2 Integration example Below is an example with pseudo code showing how to calculate some tension values based on data received from PFEA via PROFINET. This example assumes that unit is set to Newton as indicated by suffix _N in the variable names: //Tension_N - Equal to value showed in the Operator Menu/WebTension //LoadDivision - Setting in Configuration...

  • Page 70: Miscellaneous Menu Pfea122

    Tension Electronics PFEA111/112/122, User Manual Chapter 3 Commissioning 3.14.4 Miscellaneous Menu PFEA122 From CurrentOutput Miscellaneous SetFieldBus AreYouSure WebTension Profinet [ZZ] Menu > 5 s FastSetUp LoadDivision LoadDivision xx.xxxxx [xx.xxxxx] N Presentation- ServiceMenu Menu FilterSettings FilterSettings XXXXX [XXXXX] SetObject NominalLoad MAC address MAC address XXXXX XXXXX (Read only)

  • Page 71: Fieldbus

    • SetFirmware update. Puts the device in firmware update mode. Web tension measurement and Fieldbus communication is stopped during firmware update. For firmware update, contact ABB. • SetFactory default. Set the same parameters as on delivery except the maximum load memories.

  • Page 72: Commissioning Of Optional Units

    Tension Electronics PFEA111/112/122, User Manual Chapter 3 Commissioning 3.15 Commissioning of Optional Units 3.15.1 Insulation Amplifier PXUB 201 The insulation amplifier is connected to the tension electronics voltage output. S1 is normally set for voltage 1:1 ratio. The output is selected to generate a voltage or current output by means of switch S1 and S2. Slower response is selected by means of switch S2, position 3.
  • Page 73 Tension Electronics PFEA111/112/122, User Manual Section 3.15.1 Insulation Amplifier PXUB 201 Set the switches S1 and S2. Slide back the top lid to locked position. Remount the insulation amplifier on the DIN rail. PXUB 201 Output: 0 to ± 10 V Signal Input: 0 to ±...
  • Page 74 Tension Electronics PFEA111/112/122, User Manual Chapter 3 Commissioning Table 3-11. Setting of Bandwidth S2, position 3 Default Bandwidth (× = ON) × 10 kHz 10 Hz × 3-40 3BSE029380R0201 Rev A...

  • Page 75: Chapter 4 Operation

    Tension Electronics PFEA111/112/122, User Manual Section 4.1 About this Chapter Chapter 4 Operation 4.1 About this Chapter Your measurement system does not need any attention during normal operation. Measurement runs continuously as long as the system is switched on. However, you need to know how to start and shut down the system, see Section 4.4 Start-up and shut-down.

  • Page 76: Start-Up And Shut-Down

    4.4.1 Start-up The tension electronics is started and shut down using an external ON/OFF switch (not supplied by ABB). During normal service, no action from the operator is required. Check that the main tension control machinery is ready for normal run.

  • Page 77: Measuring Values On The Display

    Tension Electronics PFEA111/112/122, User Manual Section 4.6 Measuring values on the display 4.6 Measuring values on the display Depending on the selected unit, the measuring values will be presented differently, see Table 4-1 Table 4-2. Load cell [kN] [kg] [lbs] nominal load 0.1 [kN] XX XXX.X...

  • Page 78: Operator Menus

    Tension Electronics PFEA111/112/122, User Manual Chapter 4 Operation Examples of measuring values displayed: Example 1: Selected unit [N], Load cell nominal load 100 kN, Measured value 987654 N. Value presented on display: 987600 N. Example 2: Selected unit [kN], Load cell nominal load 100 kN, Measured value 987654 N. Value presented on display: 987.6 kN.

  • Page 79: Web Tension

    Tension Electronics PFEA111/112/122, User Manual Section 4.7.1 Web Tension 4.7.1 Web Tension 4.7.1.1 Standard Roll (two load cells) The following menus are available when a standard roll (two load cells) is connected to the tension electronics: • WebTension Shows the total web tension measured by load cell A and load cell B Tension A •...
  • Page 80 Tension Electronics PFEA111/112/122, User Manual Chapter 4 Operation 3BSE029380R0201 Rev A...

  • Page 81: Chapter 5 Maintenance

    Tension Electronics PFEA111/112/122, User Manual Section 5.1 About this Chapter Chapter 5 Maintenance 5.1 About this Chapter Under normal operating conditions, your system does not require any maintenance. However, we recommend regular checks. The following preventive measures may be taken depending on the type of environment in which your system operates.

  • Page 82: Connection Of Pfea122 Field Update Tool

    Tension Electronics PFEA111/112/122, User Manual Chapter 5 Maintenance 5.3.1 Connection of PFEA122 Field Update Tool DANGER Switch off and lock the mains operating switch to the tension electronics before performing any work on the tension electronics. CAUTION Handle the electronic unit carefully to reduce the risk of damage from Electric Static Discharge (ESD).

  • Page 83: Power Supply

    Tension Electronics PFEA111/112/122, User Manual Section 5.3.1 Connection of PFEA122 Field Update Tool FTDI USB-RS232 converter cable Micro USB connector Serial port and micro USB connector Figure 5-1. Serial Power Windows PC PFEA122 supply Figure 5-2. Overview of required HW Launch a serial console session on your PC using PuTTY or TeraTerm to observe output of the PFEA122 boot sequence.

  • Page 84: Installation Of The Field Update Tool

    Tension Electronics PFEA111/112/122, User Manual Chapter 5 Maintenance 5.3.2 Installation of the Field Update Tool Make sure to uninstall any previous versions of Field Update tool which may be installed in the host computer (see Figure 5-4): Figure 5-4. Uninstallation of Field Update Tool Run the PFEA12x FieldUpdateTool 1.0.exe install file, see procedure below.
  • Page 85 Tension Electronics PFEA111/112/122, User Manual Section 5.3.2 Installation of the Field Update Tool 3BSE029380R0201 Rev A...
  • Page 86 Tension Electronics PFEA111/112/122, User Manual Chapter 5 Maintenance 3BSE029380R0201 Rev A...

  • Page 87: Startup Of The Pfea122 Usb-Emmc Firmware Update Application

    Tension Electronics PFEA111/112/122, User Manual Section 5.3.3 Startup of the PFEA122 USB-EMMC Firmware update application 5.3.3 Startup of the PFEA122 USB-EMMC Firmware update application Make sure electrical power to the PFEA122 is off. Make sure the Serial port to the PC is connected correctly. Open a console program (for example PuTTY or Tera Term), and connect to the COM port that Windows created for the serial port, using baud rate 115200 bps, 8 bit data, no parity, 1 bit stop bit, no flow control)
  • Page 88 Tension Electronics PFEA111/112/122, User Manual Chapter 5 Maintenance In the serial console, the output must be as below (version, timestamp and CRC may differ): Figure 5-5. Serial console output when running the PFEA122 USB-EMMC firmware update application When the PFEA122 USB-EMMC Firmware Update application is running and the micro USB cable is connected to the Windows PC, the PFEA122 will be displayed as mass storage device and the following disks become available: •...

  • Page 89: Update Of The Pfea122 Application Firmware With Field Update Tool

    5.3.4 Update of the PFEA122 application Firmware with Field update Tool To run Field Update Tool, the bat script can be executed. The bat script pfea12x_fieldupdatetool.bat is located in this folder: C:\Program Files (x86)\ABB Web Tension Systems\PFEA12x FieldUpdateTool 1.0 (The version number in the path described above may...

  • Page 90: Firmware Manual Update

    Delete all files in the BOOT disk. Copy all files from this folder: C:\Program Files (x86)\ABB Web Tension Systems\PFEA12x FieldUpdateTool 1.0\emmc\boot to the BOOT disk Delete all files in the PARTA disk. Copy all files from this folder: C:\Program Files (x86)\ABB Web Tension Systems\PFEA12x FieldUpdateTool 1.0\emmc\parta to the PARTA disk...
  • Page 91 Tension Electronics PFEA111/112/122, User Manual Section 5.3.5 Firmware manual update NOTE In steps (2) and (4), it is important to copy all files inside the folder and not the folder itself. The Field Update Tool version number in the folder paths described in steps (2) and (4) may differ.
  • Page 92 Tension Electronics PFEA111/112/122, User Manual Chapter 5 Maintenance 5-12 3BSE029380R0201 Rev A...

  • Page 93: Chapter 6 Fault-Tracing

    Tension Electronics PFEA111/112/122, User Manual Section 6.1 About this Chapter Chapter 6 Fault-tracing 6.1 About this Chapter During the working life of your measurement system, events may occur that disturb it and your process. These disturbances may appear in many different ways and the reason for the fault can be difficult to find.

  • Page 94: Interchangeability

    Tension Electronics PFEA111/112/122, User Manual Chapter 6 Fault-tracing 6.3 Interchangeability Unit Measures Tension Electronics The tension electronics PFEA111/112/122 is interchangeable with a tension electronics of the same type. A new setup is required. Load cells The load cells are directly interchangeable with other load cells of the same type.

  • Page 95: Fault-Tracing Procedure

    Tension Electronics PFEA111/112/122, User Manual Section 6.5 Fault-tracing Procedure 6.5 Fault-tracing Procedure Faults in the... Fault symptoms Mechanical installation Faults in the mechanical installation usually manifest themselves as an unstable zero point or incorrect sensitivity. If a fault is associated with a process parameter, such as the temperature, or can be linked with a particular operation, the fault is likely to emanate from the mechanical part of the installation.

  • Page 96: Error And Warning Messages In Pfea111/112/122

    Tension Electronics PFEA111/112/122, User Manual Chapter 6 Fault-tracing 6.6 Error and Warning Messages in PFEA111/112/122 An ERROR is something that causes the electronics to function incorrectly. A WARNING is something that might affect the accuracy of the measurement. When a warning or an error occurs, a warning or an error message is displayed on the Operator Panel and the “Status”...

  • Page 97: Fault Symptoms And Measures

    Tension Electronics PFEA111/112/122, User Manual Section 6.7 Fault Symptoms and Measures 6.7 Fault Symptoms and Measures General remark: If the free (unscreened) cable length exceeds 0.1 m (4 in.) the individual pairs of power and signal conductors must be twisted. Free length exceeding 0.1 m can cause unstable zero point or incorrect absolute measurement value.
  • Page 98 Tension Electronics PFEA111/112/122, User Manual Chapter 6 Fault-tracing Table 6-1. Fault Symptoms and Measures Fault symptom Measures No signal when load is applied 1. Check that cables to the electronics are correctly connected. 2. Check that the load cells are connected with correct polarity.

  • Page 99: Warnings And Errors Detected By The Tension Electronics

    Tension Electronics PFEA111/112/122, User Manual Section 6.8 Warnings and Errors Detected by the Tension Electronics 6.8 Warnings and Errors Detected by the Tension Electronics 6.8.1 Errors 6.8.1.1 Flash Memory Error • Replace PFEA111/112/122. 6.8.1.2 EEPROM Memory Error • Replace PFEA111/112. 6.8.1.3 Supply Error IP 20-version (unsealed): When the PFEA111/112/122 is connected to the 24 VDC power supply the voltage between...

  • Page 100: Load Cell Excitation Error

    Tension Electronics PFEA111/112/122, User Manual Chapter 6 Fault-tracing 6.8.1.4 Load Cell Excitation Error • Check that cables are correctly connected to the electronics. • If single side measurement is used and only load cell A or load cell B is connected to the electronics, check that a shorting wire is connected between terminals X1:7 and X1:8 or X1:3 and X1:4.

  • Page 101: Changing To Single Side Measurement If One Load Cell Is Faulty

    Tension Electronics PFEA111/112/122, User Manual Section 6.8.3 Changing to Single Side Measurement If One Load Cell Is Faulty 6.8.3 Changing to Single Side Measurement If One Load Cell Is Faulty If one load cell is faulty it is possible to change from Standard Roll to Single Side Measurement. For load cell connections, please refer to cable diagrams in Appendix B, C, D, E, F or G for the load cell type used in the installation.

  • Page 102: Changing Load Cells

    Tension Electronics PFEA111/112/122, User Manual Chapter 6 Fault-tracing 6.9 Changing Load Cells Before starting work, read the safety instructions stated in Chapter 1 Introduction. For load cells equipped with an extension cable and connector: Disconnect the connection cable from the load cell and protect the connection cable from dirt and damage.

  • Page 103: Appendix A Technical Data For Tension Electronics Pfea111/112/122

    Tension Electronics PFEA111/112/122, User Manual Section A.1 About this Appendix Appendix A Technical Data for Tension Electronics PFEA111/112/122 A.1 About this Appendix This appendix comprises technical data for tension electronics PFEA111/112/122. Data for the load cells are given in: • Appendix B PFCL 301E - Designing the Load Cell Installation •...

  • Page 104: Definitions Used In The Web Tension Systems

    Tension Electronics PFEA111/112/122, User Manual Appendix A Technical Data for Tension Electronics PFEA111/112/122 A.2 Definitions used in the Web Tension Systems Table A-1. Definitions Nominal load, F , is the load for which the load cell is Linearity deviation dimensioned and calibrated, that is the sum of the stationary load and the maximum measured load in the measuring direction.

  • Page 105: Coordinate System

    Tension Electronics PFEA111/112/122, User Manual Section A.2.1 Coordinate System Table A-1. Definitions Example: T = Web tension. Wrap angle Tare = Force of tare (weight of roll and bearing arrangement mounted on the load cells) = Measured force (force component of the web tension in the measuring direction of the load cell).

  • Page 106: Technical Data

    * The +24V power supply must be isolated from the AC mains supply and designed not to be subjected to transient voltage (that means reliable grounded capacitively-filtered DC secondary circuits). ABB SD83X or similar power supply units inside cubicle fulfills these requirements. 3BSE029380R0201 Rev A...

  • Page 107: Current Output

    Tension Electronics PFEA111/112/122, User Manual Section A.3 Technical Data Table A-5. Data for Signal Outputs Data Comments Voltage output 0 - 10 V Range -5 to +11 V Max. load 5 mA Ripple <10 mV Wrap gain = 1 Step response time 15 ms Band width 35 Hz...
  • Page 108 Tension Electronics PFEA111/112/122, User Manual Appendix A Technical Data for Tension Electronics PFEA111/112/122 Table A-8. Communication PFEA122 PROFINET PROFINET Data Properties Communication PROFINET device protocol Transfer speed 100Mbits/s Realtime Class Protocols SNMPv1 and SNMPv2, LLDP, DCP Application IO-Controller and IO-Supervisor Relationships Certificate PNIO Version 2.42, Netload class 2, Conformance class B...

  • Page 109: Factory Default Settings

    Tension Electronics PFEA111/112/122, User Manual Section A.4 Factory Default Settings A.4 Factory Default Settings Table A-10. Factory Default Settings PFEA111 PFEA112 PFEA122 Display language English English English Display unit Set Decimals Load cells per roll Object type Standard roll Standard roll Standard roll Load cell nominal load 1.0 kN 225 lbs...
  • Page 110 Tension Electronics PFEA111/112/122, User Manual Appendix A Technical Data for Tension Electronics PFEA111/112/122 PFEA111 PFEA112 PFEA122 FilterTime 250 ms LoadDivision 0.001N 3BSE029380R0201 Rev A...

  • Page 111: Optional Units

    Tension Electronics PFEA111/112/122, User Manual Section A.5 Optional Units A.5 Optional Units A.5.1 Insulation Amplifier PXUB 201 Output Input – – +24 V +24 V Figure A-2. Insulation Amplifier PXUB 201 Table A-11. Data for Insulation Amplifier PXUB 201 Type Data Power supply 20 - 253 V AC/DC...

  • Page 112: Power Supply Unit Sd83X

    Tension Electronics PFEA111/112/122, User Manual Appendix A Technical Data for Tension Electronics PFEA111/112/122 Table A-11. Data for Insulation Amplifier PXUB 201 Type Data Weight 150 g Mounting DIN-rail 35 mm A.5.2 Power Supply Unit SD83x Table A-12. Mains Supply Voltage Data Remarks Mains supply voltage...

  • Page 113: Drawings

    Tension Electronics PFEA111/112/122, User Manual Section A.6 Drawings A.6 Drawings A.6.1 Dimension Drawing 3BSE017052D64, Rev. D 3BSE029380R0201 Rev A A-11...

  • Page 114: Dimension Drawing 3Bse029997D0064, Rev. A

    Tension Electronics PFEA111/112/122, User Manual Appendix A Technical Data for Tension Electronics PFEA111/112/122 A.6.2 Dimension Drawing 3BSE029997D0064, Rev. A A-12 3BSE029380R0201 Rev A...

  • Page 115: Profibus Dp - Gsd File For Pfea112

    Tension Electronics PFEA112 ; AUTHOR: M.Sollander ; REVISION DATE: January 27, 2003 ;================================================================== #Profibus_DP GSD_Revision ;====================== PRODUCT SPECIFICATION ===================== Vendor_Name = "ABB Automation Techn. Products" Model_Name = "Tension Electronics PFEA112" Ident_Number = 0x0716 Revision = "2.0" Hardware_Release = "1.0" Software_Release = "1.0"...
  • Page 116 Tension Electronics PFEA111/112/122, User Manual Appendix A Technical Data for Tension Electronics PFEA111/112/122 ;====================== PROTOCOL CONFIGURATION ==================== Set_Slave_Add_supp Auto_Baud_supp Min_Slave_Intervall Freeze_Mode_supp Sync_Mode_supp Fail_Safe ;====================== SUPPORTED BAUDRATES ======================= 9.6_supp 19.2_supp 45.45_supp 93.75_supp 187.5_supp 500_supp 1.5M_supp 3M_supp 6M_supp 12M_supp MaxTsdr_9.6 = 60 MaxTsdr_19.2 = 60 MaxTsdr_45.45...
  • Page 117 Tension Electronics PFEA111/112/122, User Manual Section A.7 PROFIBUS DP - GSD File for PFEA112 ;====================== DIAGNOSTIC DEFINITIONS ==================== Max_Diag_Data_Len ;====================== PARAMETER DEFINITIONS ===================== User_Prm_Data_Len User_Prm_Data = 0, 0, 0 ;====================== MODULE DEFINITIONS ======================== Modular_Station Module = "PFEA112" 0x51,0x11,0x21 EndModule ;================================================================== 3BSE029380R0201 Rev A A-15...

  • Page 118: Profinet - Gsdml File For Pfea122

    <?xml version="1.0" encoding="iso-8859-1"?> <ISO15745Profile xmlns="http://www.profibus.com/GSDML/2003/11/DeviceProfile" xmlns:xsi="http://www.w3.org/2001/XMLSchema-instance" xsi:schemaLocation="http://www.profibus.com/GSDML/2003/11/Devic eProfile ..\xsd\GSDML-DeviceProfile-V2.42.xsd"> <!-- * Copyright ABB AB, 2023. All rights reserved. * Tension Electronics PFEA122 Release 3.0. See links below. * https://new.abb.com/products/measurement-products/strip- tension * https://new.abb.com/products/measurement-products/web-tension * HISTORY: Revision: 1 Date: 2023-03-30 Description: Initial version -->...
  • Page 119 Tension Electronics PFEA111/112/122, User Manual Section A.8 PROFINET - GSDML File for PFEA122 <VendorName Value="ABB AB"/> </DeviceIdentity> <DeviceFunction> <Family MainFamily="Sensors" ProductFamily="ABB Tension Electronics"/> </DeviceFunction> <ApplicationProcess> <!-- =============================================================== =============================================================== ================ --> <!-- DEVICE ACCESS POINT --> <!-- =============================================================== =============================================================== ================ -->...
  • Page 120 Tension Electronics PFEA111/112/122, User Manual Appendix A Technical Data for Tension Electronics PFEA111/112/122 <ModuleItemRef ModuleItemTarget="INDATA_MODULE" FixedInSlots="1"/> <ModuleItemRef ModuleItemTarget="OUTDATA_MODULE" FixedInSlots="2"/> </UseableModules> <VirtualSubmoduleList> <VirtualSubmoduleItem ID="VSMI 1" SubmoduleIdentNumber="0x10110000" MayIssueProcessAlarm="true"> <IOData/> <ModuleInfo> <Name TextId="IDT_VSMI1_Name"/> <InfoText TextId="IDT_VSMI1_Info"/> </ModuleInfo> </VirtualSubmoduleItem> </VirtualSubmoduleList> <SystemDefinedSubmoduleList> <InterfaceSubmoduleItem ID="ISMI00000001" SupportedProtocols="LLDP;SNMP" DCP_HelloSupported="false" NetworkComponentDiagnosisSupported="false"...
  • Page 121 Tension Electronics PFEA111/112/122, User Manual Section A.8 PROFINET - GSDML File for PFEA122 PortDeactivationSupported="false" SupportsRingportConfig="false" IsDefaultRingport="true"> <MAUTypeList> <MAUTypeItem Value="16" AdjustSupported="true"/> </MAUTypeList> </PortSubmoduleItem> <PortSubmoduleItem ID="IDS_1P2" SubslotNumber="32770" MAUTypes="16" TextId="TOK_Port2" SubmoduleIdentNumber="0x10110003" CheckMAUTypeSupported="true" LinkStateDiagnosisCapability="Up+Down" PortDeactivationSupported="false" SupportsRingportConfig="false" IsDefaultRingport="true"> <MAUTypeList> <MAUTypeItem Value="16" AdjustSupported="true"/> </MAUTypeList> </PortSubmoduleItem> </SystemDefinedSubmoduleList> </DeviceAccessPointItem>...
  • Page 122 Tension Electronics PFEA111/112/122, User Manual Appendix A Technical Data for Tension Electronics PFEA111/112/122 <VirtualSubmoduleItem ID="SM_IN1" SubmoduleIdentNumber="0x10220001" MayIssueProcessAlarm="false" FixedInSubslots="1"> <IOData> <Input> <DataItem DataType="Integer32" TextId="IDT_SM1IN"/> </Input> </IOData> <ModuleInfo> <Name TextId="IDT_InTensionModule1InfoName"/> <InfoText TextId="IDT_InTensionModule1InfoText"/> </ModuleInfo> </VirtualSubmoduleItem> <VirtualSubmoduleItem ID="SM_IN2" SubmoduleIdentNumber="0x10220002" MayIssueProcessAlarm="false" FixedInSubslots="2"> <IOData> <Input> <DataItem DataType="Integer32" TextId="IDT_SM2IN"/>...
  • Page 123 Tension Electronics PFEA111/112/122, User Manual Section A.8 PROFINET - GSDML File for PFEA122 </Input> </IOData> <ModuleInfo> <Name TextId="IDT_InTensionModule3InfoName"/> <InfoText TextId="IDT_InTensionModule3InfoText"/> </ModuleInfo> </VirtualSubmoduleItem> <VirtualSubmoduleItem ID="SM_IN4" SubmoduleIdentNumber="0x10220004" MayIssueProcessAlarm="false" FixedInSubslots="4"> <IOData> <Input> <DataItem DataType="Unsigned8" UseAsBits="true" TextId="IDT_SM4IN"> <BitDataItem BitOffset="0" TextId="IDT_SM4_IN_Bit0_Name"/> <BitDataItem BitOffset="1" TextId="IDT_SM4_IN_Bit1_Name"/> <BitDataItem BitOffset="2" TextId="IDT_SM4_IN_Bit2_Name"/>...
  • Page 124 Tension Electronics PFEA111/112/122, User Manual Appendix A Technical Data for Tension Electronics PFEA111/112/122 </VirtualSubmoduleItem> <VirtualSubmoduleItem ID="SM_IN5" SubmoduleIdentNumber="0x10220005" MayIssueProcessAlarm="false" FixedInSubslots="5"> <IOData> <Input> <DataItem DataType="Unsigned8" TextId="IDT_SM5IN"/> </Input> </IOData> <ModuleInfo> <Name TextId="IDT_InTensionModule5InfoName"/> <InfoText TextId="IDT_InTensionModule5InfoText"/> </ModuleInfo> </VirtualSubmoduleItem> </VirtualSubmoduleList> </ModuleItem> <ModuleItem ID="OUTDATA_MODULE" ModuleIdentNumber="0x10300000"> <ModuleInfo> <Name TextId="IDT_OutModuleName"/> <InfoText TextId="IDT_OutModuleInfo"/>...
  • Page 125 Tension Electronics PFEA111/112/122, User Manual Section A.8 PROFINET - GSDML File for PFEA122 <BitDataItem BitOffset="2" TextId="IDT_SM1_OUT_Bit2_Name"/> <BitDataItem BitOffset="3" TextId="IDT_SM1_OUT_Bit3_Name"/> <BitDataItem BitOffset="4" TextId="IDT_SM1_OUT_Bit4_Name"/> <BitDataItem BitOffset="5" TextId="IDT_SM1_OUT_Bit5_Name"/> <BitDataItem BitOffset="6" TextId="IDT_SM1_OUT_Bit6_Name"/> <BitDataItem BitOffset="7" TextId="IDT_SM1_OUT_Bit7_Name"/> </DataItem> </Output> </IOData> <ModuleInfo> <Name TextId="TID_Commands"/> <InfoText TextId="TID_CommandsInfo"/> </ModuleInfo> </VirtualSubmoduleItem>...
  • Page 126 Tension Electronics PFEA111/112/122, User Manual Appendix A Technical Data for Tension Electronics PFEA111/112/122 <Text TextId="IDT_DeviceSaleName" Value="Tension Electronics PFEA122"/> <Text TextId="IDT_DAP1ModuleInfoName" Value="Tension Electronics PFEA122"/> <Text TextId="IDT_DAP1ModuleInfoText" Value="Tension Electronics PFEA122 with PROFINET"/> <Text TextId="IDT_InModuleInfoName" Value="Input data"/> <Text TextId="IDT_InModuleInfoText" Value="Measurements"/> <Text TextId="IDT_OutModuleName" Value="Output data"/> <Text TextId="IDT_OutModuleInfo"...
  • Page 127 Tension Electronics PFEA111/112/122, User Manual Section A.8 PROFINET - GSDML File for PFEA122 <Text TextId="IDT_InTensionModule5InfoName" Value="Spare"/> <Text TextId="IDT_InTensionModule5InfoText" Value="Spare"/> <Text TextId="IDT_SM1OUT" Value="Commands"/> <Text TextId="IDT_SM1_OUT_Bit0_Name" Value="ZeroSet"/> <Text TextId="IDT_SM1_OUT_Bit1_Name" Value="Not Used 1"/> <Text TextId="IDT_SM1_OUT_Bit2_Name" Value="Not Used 2"/> <Text TextId="IDT_SM1_OUT_Bit3_Name" Value="Not Used 3"/> <Text TextId="IDT_SM1_OUT_Bit4_Name"...
  • Page 128 Tension Electronics PFEA111/112/122, User Manual Appendix A Technical Data for Tension Electronics PFEA111/112/122 <Text TextId="IDT_SM4_IN_Bit6_Name" Value="Not Used 6"/> <Text TextId="IDT_SM4_IN_Bit7_Name" Value="Not Used 7"/> <Text TextId="IDT_SM5IN" Value="Spare"/> <Text TextId="TID_Commands" Value="Commands"/> <Text TextId="TID_CommandsInfo" Value="Commands that can be sent to PFEA122"/> <Text TextId="TOK_Subslot_8000" Value="X1"/> <Text TextId="TOK_Port1"...

  • Page 129: Appendix B Pfcl 301E - Designing The Load Cell Installation

    Tension Electronics PFEA111/112/122, User Manual Section B.1 About This Appendix Appendix B PFCL 301E - Designing the Load Cell Installation B.1 About This Appendix This appendix describes the procedure for designing the load cell installation. The following sections are included: •...

  • Page 130: Step-By-Step Guide For Designing The Load Cell Installation

    Tension Electronics PFEA111/112/122, User Manual Appendix B PFCL 301E - Designing the Load Cell Installation B.3 Step-by-Step Guide for Designing the Load Cell Installation The procedure below defines the main considerations involved in designing a load cell installation. Check load cell data so that environmental demands are met. Calculate forces;...

  • Page 131: Installation Requirements

    Stable foundation the load cell. If the measuring roll is driven, Correct torque for delivered screws intended always consult ABB to ensure for the adapter plates is 24 Nm (18 ft.-lb). a solution with minimized risk Follow the manufacturer´s recommendation of disturbances.

  • Page 132: Mounting Alternatives, Calculating Force And Calculating Wrap Gain

    Rtot required capacity of each load cell. = T × (sin + sin ) Do not oversize an ABB load cell for overload purposes = Tare as the load cell has sufficient overload capacity. = T × (sin  + sin ) + Tare...

  • Page 133: Inclined Mounting

    Tension Electronics PFEA111/112/122, User Manual Section B.5.2 Inclined Mounting B.5.2 Inclined Mounting PFCL 301E Sometimes it is necessary to mount the load cell on an incline due to mechanical design constraints of the   machine or the need to have a proper force component applied to the load cell.

  • Page 134: Force Calculation For Measurement With A Single Load Cell

    Tension Electronics PFEA111/112/122, User Manual Appendix B PFCL 301E - Designing the Load Cell Installation B.6 Force Calculation for Measurement with a Single Load Cell In some cases, it is sufficient to measure the tension with only a single load cell mounted at one end of the roll.

  • Page 135: Force Calculation When The Web Is Not Centered On The Roll

    Tension Electronics PFEA111/112/122, User Manual Section B.6.2 Force Calculation when the Web is not Centered on the Roll B.6.2 Force Calculation when the Web is not Centered on the Roll Use the calculations below for horizontal and inclined mounting when the web is not centered on the roll.

  • Page 136: Mounting The Load Cells

    Tension Electronics PFEA111/112/122, User Manual Appendix B PFCL 301E - Designing the Load Cell Installation B.7 Mounting the Load Cells The instructions below apply to a typical mounting arrangement. Variations may be allowed, provided that they comply with the requirements in Appendix B.4.

  • Page 137: Technical Data

    Tension Electronics PFEA111/112/122, User Manual Section B.8 Technical Data B.8 Technical Data PFCL 301E Unit Nominal load Nominal load in measuring direction, F (45) (112) (225) Permitted transverse load within the accuracy, F 0.05 0.125 0.25 Vnom For h = 135 mm (5.3 inch) (11) (28) (56)

  • Page 138: Tightening Torque

    Tension Electronics PFEA111/112/122, User Manual Appendix B PFCL 301E - Designing the Load Cell Installation Table B-1. Environmental data for load cell PFCL 301E PFCL 301E Unit  +20 - +60 Compensated temperature range  (68 - 140) < ± 150 Zero point drift (83) ppm/K...

  • Page 139: Cable Diagram 3Bse028140D0065, Page 2/5, Rev. D

    Tension Electronics PFEA111/112/122, User Manual Section B.9 Cable Diagram 3BSE028140D0065, page 2/5, Rev. D B.9 Cable Diagram 3BSE028140D0065, page 2/5, Rev. D 3BSE029380R0201 Rev A B-11...

  • Page 140: Mounting Instruction, Cable Connector, 3Bse019064, Rev. A

    Tension Electronics PFEA111/112/122, User Manual Appendix B PFCL 301E - Designing the Load Cell Installation B.10 Mounting Instruction, Cable Connector, 3BSE019064, Rev. A B-12 3BSE029380R0201 Rev A...

  • Page 141: Dimension Drawing, 3Bse015955D0094, Rev. D

    Tension Electronics PFEA111/112/122, User Manual Section B.11 Dimension Drawing, 3BSE015955D0094, Rev. D B.11 Dimension Drawing, 3BSE015955D0094, Rev. D 3BSE029380R0201 Rev A B-13...

  • Page 142: Assembly Drawing, 3Bse015955D0096, Rev. C

    Tension Electronics PFEA111/112/122, User Manual Appendix B PFCL 301E - Designing the Load Cell Installation B.12 Assembly Drawing, 3BSE015955D0096, Rev. C B-14 3BSE029380R0201 Rev A...

  • Page 143: Appendix C Pftl 301E - Designing The Load Cell Installation

    Tension Electronics PFEA111/112/122, User Manual Section C.1 About This Appendix Appendix C PFTL 301E - Designing the Load Cell Installation C.1 About This Appendix This appendix describes the procedure for designing the load cell installation. The following sections are included: •...

  • Page 144: Step-By-Step Guide For Designing The Load Cell Installation

    Tension Electronics PFEA111/112/122, User Manual Appendix C PFTL 301E - Designing the Load Cell Installation C.3 Step-by-Step Guide for Designing the Load Cell Installation The procedure below defines the main considerations involved in designing a load cell installation. Check load cell data so that environmental demands are met. Calculate forces;...

  • Page 145: Installation Requirements

    Stable foundation the load cell. If the measuring roll is driven, Correct torque for delivered screws intended always consult ABB to ensure for the adapter plates is 24 Nm (18 ft.-lb). a solution with minimized risk Follow the manufacturer´s recommendation of disturbances.

  • Page 146: Mounting Alternatives, Calculating Force And Calculating Wrap Gain

    Rtot required capacity of each load cell. Do not oversize an ABB load cell for overload purposes = T × (cos   cos ) as the load cell has sufficient overload capacity. = 0 (Tare force is not measured) = T ×...

  • Page 147: Inclined Mounting

    Tension Electronics PFEA111/112/122, User Manual Section C.5.2 Inclined Mounting C.5.2 Inclined Mounting PFTL 301E Sometimes it is necessary to mount the load cell on an incline due to mechanical design constraints of the machine or the need to have a proper force component ...

  • Page 148: Force Calculation For Measurement With A Single Load Cell

    Tension Electronics PFEA111/112/122, User Manual Appendix C PFTL 301E - Designing the Load Cell Installation C.6 Force Calculation for Measurement with a Single Load Cell In some cases, it is sufficient to measure the tension with only a single load cell mounted at one end of the roll.

  • Page 149: Force Calculation When The Web Is Not Centered On The Roll

    Tension Electronics PFEA111/112/122, User Manual Section C.6.2 Force Calculation when the Web is not Centered on the Roll C.6.2 Force Calculation when the Web is not Centered on the Roll Use the calculations below for horizontal and inclined mounting when the web is not centered on the roll.

  • Page 150: Mounting The Load Cells

    Tension Electronics PFEA111/112/122, User Manual Appendix C PFTL 301E - Designing the Load Cell Installation C.7 Mounting the Load Cells The instructions below apply to a typical mounting arrangement. Variations may be allowed, provided that they comply with the requirements in Section C.4, Installation Requirements.

  • Page 151: Technical Data

    Tension Electronics PFEA111/112/122, User Manual Section C.8 Technical Data C.8 Technical Data PFTL 301E Unit Nominal load Nominal load in measuring direction, F (22) (45) (112) (225) For h = 135 mm (5.3 inch) Permitted transverse load within the accuracy, F Vnom (67) (135)
  • Page 152 Tension Electronics PFEA111/112/122, User Manual Appendix C PFTL 301E - Designing the Load Cell Installation Table C-1. Environmental data for load cell PFTL 301E PFTL 301E Unit  +20 - +60 Compensated temperature range  (68 - 140) < ±150 Zero point drift (83) ppm/K...

  • Page 153: Cable Diagram 3Bse028140D0065, Page 1/5, Rev. D

    Tension Electronics PFEA111/112/122, User Manual Section C.9 Cable Diagram 3BSE028140D0065, Page 1/5, Rev. D C.9 Cable Diagram 3BSE028140D0065, Page 1/5, Rev. D 3BSE029380R0201 Rev A C-11...

  • Page 154: Mounting Instruction, Cable Connector, 3Bse019064, Rev. A

    Tension Electronics PFEA111/112/122, User Manual Appendix C PFTL 301E - Designing the Load Cell Installation C.10 Mounting Instruction, Cable Connector, 3BSE019064, Rev. A C-12 3BSE029380R0201 Rev A...

  • Page 155: Dimension Drawing, 3Bse019040D0094, Rev. C

    Tension Electronics PFEA111/112/122, User Manual Section C.11 Dimension Drawing, 3BSE019040D0094, Rev. C C.11 Dimension Drawing, 3BSE019040D0094, Rev. C 3BSE029380R0201 Rev A C-13...

  • Page 156: Assembly Drawing, 3Bse019040D0096, Rev. C

    Tension Electronics PFEA111/112/122, User Manual Appendix C PFTL 301E - Designing the Load Cell Installation C.12 Assembly Drawing, 3BSE019040D0096, Rev. C C-14 3BSE029380R0201 Rev A...

  • Page 157: Appendix D Pfrl 101 - Designing The Load Cell Installation

    Tension Electronics PFEA111/112/122, User Manual Section D.1 About This Appendix Appendix D PFRL 101 - Designing the Load Cell Installation D.1 About This Appendix This appendix describes the procedure for designing the load cell installation. The following sections are included: •...

  • Page 158: Step-By-Step Guide For Designing The Load Cell Installation

    Tension Electronics PFEA111/112/122, User Manual Appendix D PFRL 101 - Designing the Load Cell Installation D.3 Step-by-Step Guide for Designing the Load Cell Installation The procedure below defines the main considerations involved in designing a load cell installation. Check load cell data so that environmental demands are met. Calculate forces;...

  • Page 159: Installation Requirements

    0.1 mm (0.004 in.) Grade G-2.5 ISO 1940-1 Self-aligning bearings If the measuring roll is driven, always consult ABB to ensure The mounting screws a solution with minimized risk shall be tightened of disturbances according to the manufacturer´s...

  • Page 160: Load Cell Orientation Depending On Measurement Direction

    Tension Electronics PFEA111/112/122, User Manual Appendix D PFRL 101 - Designing the Load Cell Installation D.5 Load Cell Orientation Depending on Measurement Direction The radial load cell will only measure forces along the axis as shown in the figure to the left. Positive Therefore the orientation of the measurement direction is important to the amount of signal measurement...

  • Page 161: Mounting Alternatives, Calculating Force And Calculating Wrap Gain

    Rtot required capacity of each load cell. = T × (cos   cos ) Do not oversize an ABB load cell for overload purposes as the load cell has sufficient overload capacity. = 0 (Tare force is not measured) = T ×...

  • Page 162: Inclined Mounting

    Tension Electronics PFEA111/112/122, User Manual Appendix D PFRL 101 - Designing the Load Cell Installation D.6.2 Inclined Mounting Sometimes it is necessary to mount the load cell on an  incline due to mechanical design constraints of the machine or due to the need to have a proper force ...

  • Page 163: Force Calculation For Measurement With A Single Load Cell

    Tension Electronics PFEA111/112/122, User Manual Section D.7 Force Calculation for Measurement with a Single Load Cell D.7 Force Calculation for Measurement with a Single Load Cell In some cases, it is sufficient to measure the tension with only a single load cell mounted at one end of the roll.

  • Page 164: Force Calculation When The Web Is Not Centered On The Roll

    Tension Electronics PFEA111/112/122, User Manual Appendix D PFRL 101 - Designing the Load Cell Installation D.7.2 Force Calculation when the Web is not Centered on the Roll Use the calculations below for horizontal and inclined mounting when the web is not centered on the roll.

  • Page 165: Mounting The Load Cells

    Tension Electronics PFEA111/112/122, User Manual Section D.8 Mounting the Load Cells D.8 Mounting the Load Cells Mount the bearings in the load cells. NOTE Use tools and materials that do not damage the bearing or the load cell. NOTE One of the bearings is locked in position with retaining rings while the other bearing is only pressed into the correct position to allow axial expansion.
  • Page 166 Tension Electronics PFEA111/112/122, User Manual Appendix D PFRL 101 - Designing the Load Cell Installation Inner lid Example of load cell mounting Mount distance spacers and shaft sealings, if necessary. Put the inner load cell lids in position, and also four mounting screws in their holes. Press the load cells onto the shaft (press on the inner rings of the bearings only).

  • Page 167: Mounting With Brackets

    Tension Electronics PFEA111/112/122, User Manual Section D.8.1 Mounting with Brackets D.8.1 Mounting with Brackets The optional bracket is intended to facilitate mounting on horizontal surfaces. Mounting To achieve the best hole measuring direction, turn the load cell to a suitable position before drilling the bracket.

  • Page 168: Mounting Screws For The Load Cells

    Tension Electronics PFEA111/112/122, User Manual Appendix D PFRL 101 - Designing the Load Cell Installation D.8.2 Mounting Screws for the Load Cells The load cell shall be mounted with screws according to Table D-1. NOTE The screws shall be tightened according to the manufacturer´s recommendations. Screws with strength class 8.8 are sufficient for normal applications without large transverse forces or overloads.

  • Page 169: Technical Data

    Tension Electronics PFEA111/112/122, User Manual Section D.9 Technical Data D.9 Technical Data Table D-2. Technical Data for Different Types of Load Cell PFRL 101 PFRL 101 Type Data Unit Nominal load Nominal load, F 0.5 (112) 1 (225) 0.5 (112) 1 (225) 2 (450) 5 (1125)
  • Page 170 Tension Electronics PFEA111/112/122, User Manual Appendix D PFRL 101 - Designing the Load Cell Installation Table D-2. Technical Data for Different Types of Load Cell PFRL 101 PFRL 101 Type Data Unit Material SS 2387 stainless steel, DIN X4CrNiMo 16 5. Corrosion resistance properties similar to AISI 304.

  • Page 171: Cable Diagram, 3Bse028140D0065, Page 3/5, Rev. D

    Tension Electronics PFEA111/112/122, User Manual Section D.10 Cable Diagram, 3BSE028140D0065, Page 3/5, Rev. D D.10 Cable Diagram, 3BSE028140D0065, Page 3/5, Rev. D 3BSE029380R0201 Rev A D-15...

  • Page 172: Cable Diagram, 3Bse028140D0065, Page 4/5, Rev. D

    Tension Electronics PFEA111/112/122, User Manual Appendix D PFRL 101 - Designing the Load Cell Installation D.11 Cable Diagram, 3BSE028140D0065, Page 4/5, Rev. D D-16 3BSE029380R0201 Rev A...

  • Page 173: Dimension Drawing 3Bse004042D0003, Page 1/2, Rev. O

    Tension Electronics PFEA111/112/122, User Manual Section D.12 Dimension Drawing 3BSE004042D0003, page 1/2, Rev. O D.12 Dimension Drawing 3BSE004042D0003, page 1/2, Rev. O 3BSE029380R0201 Rev A D-17...

  • Page 174: Dimension Drawing, 3Bse004042D0003, Page 2/2, Rev. O

    Tension Electronics PFEA111/112/122, User Manual Appendix D PFRL 101 - Designing the Load Cell Installation D.13 Dimension Drawing, 3BSE004042D0003, page 2/2, Rev. O D-18 3BSE029380R0201 Rev A...

  • Page 175: Dimension Drawing, 3Bse026314, Rev

    Tension Electronics PFEA111/112/122, User Manual Section D.14 Dimension Drawing, 3BSE026314, Rev. - D.14 Dimension Drawing, 3BSE026314, Rev. - 3BSE029380R0201 Rev A D-19...

  • Page 176: Dimension Drawing, 3Bse027249, Rev

    Tension Electronics PFEA111/112/122, User Manual Appendix D PFRL 101 - Designing the Load Cell Installation D.15 Dimension Drawing, 3BSE027249, Rev. - D-20 3BSE029380R0201 Rev A...

  • Page 177: Dimension Drawing, 3Bse004042D0066, Rev

    Tension Electronics PFEA111/112/122, User Manual Section D.16 Dimension Drawing, 3BSE004042D0066, Rev. - D.16 Dimension Drawing, 3BSE004042D0066, Rev. - 3BSE029380R0201 Rev A D-21...

  • Page 178: Dimension Drawing, 3Bse004042D0065, Rev

    Tension Electronics PFEA111/112/122, User Manual Appendix D PFRL 101 - Designing the Load Cell Installation D.17 Dimension Drawing, 3BSE004042D0065, Rev. - D-22 3BSE029380R0201 Rev A...

  • Page 179: Dimension Drawing, 3Bse010457, Rev. B

    PAMP Håkan F Wintzell 2014-02-07 Bracket for PFRL101 FMGF Appr. PAMP FMGF Vinkelkonsol för PFRL101 Resp.dept Document number Lang. Rev. Sheet ABB AB 3BSE010457 Product family : 661230 Bansp mätare PRT100 Project or order number : 3BSE029380R0201 Rev A D-23...
  • Page 180 Tension Electronics PFEA111/112/122, User Manual Appendix D PFRL 101 - Designing the Load Cell Installation D-24 3BSE029380R0201 Rev A...

  • Page 181: Appendix E Pftl 101 - Designing The Load Cell Installation

    Tension Electronics PFEA111/112/122, User Manual Section E.1 About This Appendix Appendix E PFTL 101 - Designing the Load Cell Installation E.1 About This Appendix This appendix describes the procedure for designing the load cell installation. The following sections are included: •...

  • Page 182: Step-By-Step Guide For Designing The Load Cell Installation

    Tension Electronics PFEA111/112/122, User Manual Appendix E PFTL 101 - Designing the Load Cell Installation E.3 Step-by-Step Guide for Designing the Load Cell Installation The procedure below defines the main considerations involved in designing a load cell installation. Check load cell data so that environmental demands are met. Calculate forces;...

  • Page 183: Installation Requirements

    Stable foundation For correct tightening torques, see table E-1. If the measuring roll is driven, always consult ABB to ensure a solution with minimized risk Alignment of the load cells of disturbances. mm (inches) Adapter plate thickness 90°...

  • Page 184: Mounting Alternatives, Calculating Force And Calculating Wrap Gain

    Tension Electronics PFEA111/112/122, User Manual Appendix E PFTL 101 - Designing the Load Cell Installation E.5 Mounting Alternatives, Calculating Force and Calculating Wrap Gain E.5.1 Horizontal Mounting In most cases, horizontal mounting is the most obvious +  and simplest solution. The load cell should thus be + ...

  • Page 185: Inclined Mounting

    Tension Electronics PFEA111/112/122, User Manual Section E.5.2 Inclined Mounting E.5.2 Inclined Mounting Sometimes it is necessary to mount the load cell on an incline due to mechanical design constraints of the   machine or the need to have a sufficient force component ...

  • Page 186: Force Calculation For Measurement With A Single Load Cell

    Tension Electronics PFEA111/112/122, User Manual Appendix E PFTL 101 - Designing the Load Cell Installation E.6 Force Calculation for Measurement with a Single Load Cell In some cases, it is sufficient to measure the tension with only a single load cell mounted at one end of the roll.

  • Page 187: Force Calculation When The Web Is Not Centered On The Roll

    Tension Electronics PFEA111/112/122, User Manual Section E.6.2 Force Calculation when the Web is not Centered on the Roll E.6.2 Force Calculation when the Web is not Centered on the Roll Use the calculations below for horizontal and inclined mounting when the web is not centered on the roll.

  • Page 188: Mounting The Load Cells

    Tension Electronics PFEA111/112/122, User Manual Appendix E PFTL 101 - Designing the Load Cell Installation E.7 Mounting the Load Cells The instructions below apply to a typical mounting arrangement. Variations are allowed, provided that the requirements of Section E.4, Installation Requirements are complied with.

  • Page 189: Routing The Load Cell Cable

    Tension Electronics PFEA111/112/122, User Manual Section E.7.1 Routing the Load Cell Cable  a NOTE Do not drill in this area, as internal wiring may be damaged.  a  a  a Tubular Load cell PFTL 101  a dowel pin A/AE/AER 15 15...

  • Page 190: Technical Data

    Tension Electronics PFEA111/112/122, User Manual Appendix E PFTL 101 - Designing the Load Cell Installation E.8 Technical Data Table E-2. Technical Data for Different Types of Load Cell PFTL 101 PFTL 101 Type Data Unit Nominal load A/AE/AER Nominal load in measuring direction, F (112) (225) (450)
  • Page 191 Tension Electronics PFEA111/112/122, User Manual Section E.8 Technical Data Table E-2. Technical Data for Different Types of Load Cell PFTL 101 PFTL 101 Type Data Unit Weight A/AE/AER (20) (20) (22) (lbs) B/BE/BER (44) (46) (46) (51) Material A/AE/B/BE Stainless steel: SS 2383 DIN 17440 X12CrMoS17 Werkstoffnr 1.4104...

  • Page 192: Cable Diagram 3Bse028140D0065, Page 3/5, Rev. D

    Tension Electronics PFEA111/112/122, User Manual Appendix E PFTL 101 - Designing the Load Cell Installation E.9 Cable Diagram 3BSE028140D0065, Page 3/5, Rev. D E-12 3BSE029380R0201 Rev A...

  • Page 193: Cable Diagram 3Bse028140D0065, Page 4/5, Rev. D

    Tension Electronics PFEA111/112/122, User Manual Section E.10 Cable Diagram 3BSE028140D0065, Page 4/5, Rev. D E.10 Cable Diagram 3BSE028140D0065, Page 4/5, Rev. D 3BSE029380R0201 Rev A E-13...

  • Page 194: Cable Diagram 3Bse028140D0065, Page 5/5, Rev. D

    Tension Electronics PFEA111/112/122, User Manual Appendix E PFTL 101 - Designing the Load Cell Installation E.11 Cable Diagram 3BSE028140D0065, Page 5/5, Rev. D E-14 3BSE029380R0201 Rev A...

  • Page 195: Dimension Drawing, 3Bse004171, Rev. B

    Tension Electronics PFEA111/112/122, User Manual Section E.12 Dimension Drawing, 3BSE004171, Rev. B E.12 Dimension Drawing, 3BSE004171, Rev. B 3BSE029380R0201 Rev A E-15...

  • Page 196: Dimension Drawing, 3Bse004995, Rev. C

    Tension Electronics PFEA111/112/122, User Manual Appendix E PFTL 101 - Designing the Load Cell Installation E.13 Dimension Drawing, 3BSE004995, Rev. C E-16 3BSE029380R0201 Rev A...

  • Page 197: Dimension Drawing, 3Bse023301D0064, Rev. B

    Tension Electronics PFEA111/112/122, User Manual Section E.14 Dimension Drawing, 3BSE023301D0064, Rev. B E.14 Dimension Drawing, 3BSE023301D0064, Rev. B 3BSE029380R0201 Rev A E-17...

  • Page 198: Dimension Drawing, 3Bse004196, Rev. C

    Tension Electronics PFEA111/112/122, User Manual Appendix E PFTL 101 - Designing the Load Cell Installation E.15 Dimension Drawing, 3BSE004196, Rev. C E-18 3BSE029380R0201 Rev A...

  • Page 199: Dimension Drawing, 3Bse004999, Rev. C

    Tension Electronics PFEA111/112/122, User Manual Section E.16 Dimension Drawing, 3BSE004999, Rev. C E.16 Dimension Drawing, 3BSE004999, Rev. C 3BSE029380R0201 Rev A E-19...

  • Page 200: Dimension Drawing, 3Bse023223D0064, Rev. B

    Tension Electronics PFEA111/112/122, User Manual Appendix E PFTL 101 - Designing the Load Cell Installation E.17 Dimension Drawing, 3BSE023223D0064, Rev. B E-20 3BSE029380R0201 Rev A...

  • Page 201: Dimension Drawing, 3Bse012173, Rev. F

    Tension Electronics PFEA111/112/122, User Manual Section E.18 Dimension Drawing, 3BSE012173, Rev. F E.18 Dimension Drawing, 3BSE012173, Rev. F 3BSE029380R0201 Rev A E-21...

  • Page 202: Dimension Drawing, 3Bse012172, Rev. F

    Tension Electronics PFEA111/112/122, User Manual Appendix E PFTL 101 - Designing the Load Cell Installation E.19 Dimension Drawing, 3BSE012172, Rev. F E-22 3BSE029380R0201 Rev A...

  • Page 203: Dimension Drawing, 3Bse012171, Rev. F

    Tension Electronics PFEA111/112/122, User Manual Section E.20 Dimension Drawing, 3BSE012171, Rev. F E.20 Dimension Drawing, 3BSE012171, Rev. F 3BSE029380R0201 Rev A E-23...

  • Page 204: Dimension Drawing, 3Bse012170, Rev. F

    Tension Electronics PFEA111/112/122, User Manual Appendix E PFTL 101 - Designing the Load Cell Installation E.21 Dimension Drawing, 3BSE012170, Rev. F E-24 3BSE029380R0201 Rev A...

  • Page 205: Appendix F Pfcl 201 - Designing The Load Cell Installation

    Tension Electronics PFEA111/112/122, User Manual Section F.1 About This Appendix Appendix F PFCL 201 - Designing the Load Cell Installation F.1 About This Appendix This appendix describes the procedure for designing the load cell installation. The following sections are included: •...

  • Page 206: Step-By-Step Guide For Designing The Load Cell Installation

    Tension Electronics PFEA111/112/122, User Manual Appendix F PFCL 201 - Designing the Load Cell Installation F.3 Step-by-Step Guide for Designing the Load Cell Installation The procedure below defines the main considerations involved in designing a load cell installation. Check load cell data so that environmental demands are met. Calculate forces;...

  • Page 207: Installation Requirements

    0.05 mm (0.002 in.) Stable foundation For correct tightening torques, Table F-1 Table F-2. If the measuring roll is driven, always consult ABB to ensure a solution with minimized risk of disturbances. 90° Alignment of the load cells mm (inches) In level 1.0 mm (0.04 in.)

  • Page 208: Mounting Alternatives, Calculating Force And Calculating Wrap Gain

    Rtot required capacity of each load cell. = T × (sin + sin ) Do not oversize an ABB load cell for overload purposes = Tare as the load cell has sufficient overload capacity. = T × (sin  + sin ) + Tare...

  • Page 209: Inclined Mounting

    Tension Electronics PFEA111/112/122, User Manual Section F.5.2 Inclined Mounting F.5.2 Inclined Mounting PFCL 201 Sometimes it is necessary to mount the load cell on an incline due to mechanical design constraints of the   machine or the need to have a proper force component applied to the load cell.

  • Page 210: Force Calculation For Measurement With A Single Load Cell

    Tension Electronics PFEA111/112/122, User Manual Appendix F PFCL 201 - Designing the Load Cell Installation F.6 Force Calculation for Measurement with a Single Load Cell In some cases, it is sufficient to measure the tension with only a single load cell mounted at one end of the roll.

  • Page 211: Force Calculation When The Web Is Not Centered On The Roll

    Tension Electronics PFEA111/112/122, User Manual Section F.6.2 Force Calculation when the Web is not Centered on the Roll F.6.2 Force Calculation when the Web is not Centered on the Roll Use the calculations below for horizontal and inclined mounting when the web is not centered on the roll.

  • Page 212: Mounting The Load Cells

    Tension Electronics PFEA111/112/122, User Manual Appendix F PFCL 201 - Designing the Load Cell Installation F.7 Mounting the Load Cells F.7.1 Preparations Prepare the installation in good time by checking that the necessary documents and material are available, as follows: •...
  • Page 213 Tension Electronics PFEA111/112/122, User Manual Section F.7.2 Mounting Table F-1. MoS lubricated, galvanized Screws According to ISO 898/1 Strength class Dimension Tightening torque (12.9) 170 (286) Nm Table F-2. Waxed Screws of Stainless Steel According to ISO 3506 Strength class Dimension Tightening torque A2-80...

  • Page 214: Cabling For Load Cell Pfcl 201Ce

    Tension Electronics PFEA111/112/122, User Manual Appendix F PFCL 201 - Designing the Load Cell Installation F.7.3 Cabling for Load Cell PFCL 201CE Cable with protective hose shall be mounted so that the movement of the intermediate part of the load cell is not prevented. Figure F-4 shows how the cable and protective hose shall be mounted for load cell PFCL 201CE.

  • Page 215: Technical Data Load Cell Pfcl 201

    Tension Electronics PFEA111/112/122, User Manual Section F.8 Technical Data Load Cell PFCL 201 F.8 Technical Data Load Cell PFCL 201 Table F-3. Technical Data Type PFCL 201 Unit Nominal loads Nominal load in measuring direction, F (1120) (2250) (4500) (11200) Permitted transverse force within the accuracy, F (for h = 300 mm)
  • Page 216 Tension Electronics PFEA111/112/122, User Manual Appendix F PFCL 201 - Designing the Load Cell Installation Table F-3. Technical Data Type PFCL 201 Unit Accuracy Accuracy class ± 0.5 Linearity deviation < ± 0.3 Repeatability error < ± 0.05 Hysteresis < 0.2 ...

  • Page 217: Cable Diagram, 3Bse028140D0065, Page 3/5, Rev. D

    Tension Electronics PFEA111/112/122, User Manual Section F.9 Cable Diagram, 3BSE028140D0065, Page 3/5, Rev. D F.9 Cable Diagram, 3BSE028140D0065, Page 3/5, Rev. D 3BSE029380R0201 Rev A F-13...

  • Page 218: Cable Diagram, 3Bse028140D0065, Page 4/5, Rev. D

    Tension Electronics PFEA111/112/122, User Manual Appendix F PFCL 201 - Designing the Load Cell Installation F.10 Cable Diagram, 3BSE028140D0065, Page 4/5, Rev. D F-14 3BSE029380R0201 Rev A...

  • Page 219: Dimension Drawing, 3Bse006699D0003, Rev. F

    Tension Electronics PFEA111/112/122, User Manual Section F.11 Dimension Drawing, 3BSE006699D0003, Rev. F F.11 Dimension Drawing, 3BSE006699D0003, Rev. F 3BSE029380R0201 Rev A F-15...

  • Page 220: Dimension Drawing, 3Bse029522D0001, Rev. B

    Tension Electronics PFEA111/112/122, User Manual Appendix F PFCL 201 - Designing the Load Cell Installation F.12 Dimension Drawing, 3BSE029522D0001, Rev. B F-16 3BSE029380R0201 Rev A...

  • Page 221: Dimension Drawing, 3Bse006699D0006, Rev

    Tension Electronics PFEA111/112/122, User Manual Section F.13 Dimension Drawing, 3BSE006699D0006, Rev. - F.13 Dimension Drawing, 3BSE006699D0006, Rev. - 3BSE029380R0201 Rev A F-17...

  • Page 222: Dimension Drawing, 3Bse006699D0005, Rev. L

    Tension Electronics PFEA111/112/122, User Manual Appendix F PFCL 201 - Designing the Load Cell Installation F.14 Dimension Drawing, 3BSE006699D0005, Rev. L F-18 3BSE029380R0201 Rev A...

  • Page 223: Dimension Drawing, 3Bse006699D0004, Rev. H

    Tension Electronics PFEA111/112/122, User Manual Section F.15 Dimension Drawing, 3BSE006699D0004, Rev. H F.15 Dimension Drawing, 3BSE006699D0004, Rev. H 3BSE029380R0201 Rev A F-19...
  • Page 224 Tension Electronics PFEA111/112/122, User Manual Appendix F PFCL 201 - Designing the Load Cell Installation F-20 3BSE029380R0201 Rev A...

  • Page 225: Appendix G Pftl 201 - Designing The Load Cell Installation

    Tension Electronics PFEA111/112/122, User Manual Section G.1 About This Appendix Appendix G PFTL 201 - Designing the Load Cell Installation G.1 About This Appendix This appendix describes the procedure for designing the load cell installation. The following sections are included: •...

  • Page 226: Step-By-Step Guide For Designing The Load Cell Installation

    Tension Electronics PFEA111/112/122, User Manual Appendix G PFTL 201 - Designing the Load Cell Installation G.3 Step-by-Step Guide for Designing the Load Cell Installation The procedure below defines the main considerations involved in designing a load cell installation. Check load cell data so that environmental demands are met. Calculate forces;...

  • Page 227: Installation Requirements

    0.05 mm (0.002 in.) For correct tightening torques, Stable foundation see Table G-1 and Table G-2. If the measuring roll is driven, always consult ABB to ensure a solution with minimized risk of disturbances. 90° Alignment of the load cells...
  • Page 228 Tension Electronics PFEA111/112/122, User Manual Appendix G PFTL 201 - Designing the Load Cell Installation G.5 Mounting Alternatives, Calculating Force and Calculating Wrap Gain G.5.1 Horizontal Mounting In most cases, horizontal mounting is the most obvious +  and simplest solution. The load cell should thus be + ...
  • Page 229 Tension Electronics PFEA111/112/122, User Manual Section G.5.2 Inclined Mounting G.5.2 Inclined Mounting Sometimes it is necessary to mount the load cell on an incline due to mechanical design constraints of the   machine or the need to have a sufficient force component ...
  • Page 230 Tension Electronics PFEA111/112/122, User Manual Appendix G PFTL 201 - Designing the Load Cell Installation G.6 Force Calculation for Measurement with a Single Load Cell In some cases, it is sufficient to measure the tension with only a single load cell mounted at one end of the roll.
  • Page 231 Tension Electronics PFEA111/112/122, User Manual Section G.6.2 Force Calculation when the Web is not Centered on the Roll G.6.2 Force Calculation when the Web is not Centered on the Roll Use the calculations below for horizontal and inclined mounting when the web is not centered on the roll.

  • Page 232: Adapter Plates

    Tension Electronics PFEA111/112/122, User Manual Appendix G PFTL 201 - Designing the Load Cell Installation G.7 Mounting the Load Cells G.7.1 Preparations Prepare the installation in good time by checking that the necessary documents and material are available, as follows: •...
  • Page 233 Tension Electronics PFEA111/112/122, User Manual Section G.7.3 Mounting Table G-1. MoS lubricated, galvanized screws according to ISO 898/1 Strength class Dimension Tightening torque 8.8 * (12.9) 572 (963) Nm 8.8 * (12.9) 1960 (3310) Nm Table G-2. Waxed screws of stainless steel according to ISO 3506 Strength class Dimension Tightening torque...
  • Page 234 Tension Electronics PFEA111/112/122, User Manual Appendix G PFTL 201 - Designing the Load Cell Installation G.7.4 Cabling Figure G-4 shows how the cable and protective hose shall be mounted for load cells PFTL 201CE and PFTL 201DE. The direction of the cable and protecting hose can be changed. NOTE The cable with protective hose shall not be rotated more than 180°...
  • Page 235 Tension Electronics PFEA111/112/122, User Manual Section G.8 Technical data load cell PFTL 201 G.8 Technical data load cell PFTL 201 Table G-3. Technical data for different types of load cell PFTL 201 PFTL 201, Data Unit type Nominal load C/CE Nominal load in measuring direc- (2250) (4500)
  • Page 236 Tension Electronics PFEA111/112/122, User Manual Appendix G PFTL 201 - Designing the Load Cell Installation Table G-3. Technical data for different types of load cell PFTL 201 PFTL 201, Data Unit type Mechanical data C/CE Length (17.7) (17.7) (17.7) (inch) D/DE (25.6) (25.6)
  • Page 237 Tension Electronics PFEA111/112/122, User Manual Section G.9 Cable Diagram, 3BSE028140D0065, Page 3/5, Rev. D G.9 Cable Diagram, 3BSE028140D0065, Page 3/5, Rev. D 3BSE029380R0201 Rev A G-13...
  • Page 238 Tension Electronics PFEA111/112/122, User Manual Appendix G PFTL 201 - Designing the Load Cell Installation G.10 Cable Diagram, 3BSE028140D0065, Page 4/5, Rev. D G-14 3BSE029380R0201 Rev A...
  • Page 239 Cont.sh./ FM/GF Lars-Erik Nilsson 2011-12-14 Dimension drawing Prep. No of sh. FM/GF Håkan F Wintzell 2012-02-15 Load Cell PFTL201-C Appr. FM/GF Lastcell PFTL201-C Resp.dept Document number Lang. Rev. Sheet ABB AB 3BSE008723 661130 B ät VPBT/HPBT 3BSE029380R0201 Rev A G-15...
  • Page 240 Load Cell PFTL201-D Appr. FM/GF Lastcell PFTL201-D Resp.dept Document number Lang. Rev. Sheet ABB AB 3BSE008904 Product family : 661130 Bansp.mätare VPBT/HPBT Project or order number : Product type designation : Customer reference : Product information : Modify date :...
  • Page 241 Lastcell PFTL 201CE Resp.dept Resp.dept Document number Document number Lang. Lang. Rev. Rev. Sheet Sheet ABB AB ABB AB 3BSE008724 3BSE008724 Product family : Product family : LPBT LPBT Project or order number : Project or order number : 3BSE029380R0201 Rev A...
  • Page 242 Prep. No of sh. IAMA Jan-Olov Skogqvist 2017-01-16 Load Cell PFTL201-DE Appr. IAMA FMOE Lastcell PFTL201-DE Resp.dept Document number Lang. Rev. Sheet ABB AB 3BSE008905 Product family : 661130 Bansp.mätare VPBT/HPBT Project or order number : G-18 3BSE029380R0201 Rev A...
  • Page 243 Tension Electronics PFEA111/112/122, User Manual Section G.15 Dimension Drawing, 3BSE008917, Rev. H G.15 Dimension Drawing, 3BSE008917, Rev. H 3BSE029380R0201 Rev A G-19...
  • Page 244 Tension Electronics PFEA111/112/122, User Manual Appendix G PFTL 201 - Designing the Load Cell Installation G.16 Dimension Drawing, 3BSE008918, Rev. G G-20 3BSE029380R0201 Rev A...

  • Page 245: Appendix H Actual Data And Settings At Commissioning

    Tension Electronics PFEA111/112/122, User Manual Section H.1 Document the Commissioning in this Form Appendix H Actual Data and Settings at Commissioning H.1 Document the Commissioning in this Form Fill in actual data and settings to document the commissioning. Data and Settings PFEA111 PFEA112 PFEA122...
  • Page 246 Tension Electronics PFEA111/112/122, User Manual Appendix H Actual Data and Settings at Commissioning Data and Settings PFEA111 PFEA112 PFEA122 Unit - Low Limit PROFIBUS - Address - Measuring Range N, kN, kg, lbs, N/m, kN/m, kg/m, pli PROFINET - Enabled - FilterTime - LoadDivision * If HangWeight has been used at commissioning, go to menu “EnterWrapGain”, read...
  • Page 248 — ABB AB Measurement & Analytics Force Measurement Elektronikgatan 35, Bnr 358 SE-721 36 Västerås Sweden Tel: +46 21 32 50 00 Internet: www.abb.com/webtension...

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