Front Fork - KYMCO DINK 200 Manual

14
. STEERING HANDLEBAR/FRONT WHEEL/FRONT
BRAKE/FRONT SHOCK ABSORBER/FRONT FORK

FRONT FORK

REMOVAL
Remove the handlebar covers. (  2-6)
Remove the steering handlebar. (  14-4)
Remove the front upper cover. (  2-5)
Remove the front lower cover. (  2-5)
Remove the front inner fender. (  2-6)
Remove the front wheel. (  14-5)
Remove the front brake caliper. (  14-11)
Hold the steering stem top cone race and
remove the steering stem lock nut.
Remove the top cone race and remove the
front fork.
Be careful not to lose the steel balls (26
on top race and 19 on bottom race).
Inspect the ball races, cone races and steel
balls for wear or damage. Replace if
necessary.
BOTTOM CONE RACE REPLACEMENT
Remove the bottom cone race using a chisel.
Drive a new bottom cone race into place with
a proper driver.
Be careful not to damage the steering
stem and front fork.
BALL RACE REPLACEMENT
Drive out the ball races.
14-17
Lock Nut Socket
Lock Nut Wrench
Top Cone Race
Bottom Cone Race
Ball Race Remover
DINK 200