Starting System; Service Information; Troubleshooting - KYMCO DINK 200 Manual

18

. STARTING SYSTEM

SERVICE INFORMATION

GENERAL INSTRUCTIONS
• The removal of starter motor can be accomplished with the engine installed.
• For the starter clutch removal, refer to page 10-3.
• After the starter clutch is installed, be sure to add the engine oil and coolant and then bleed air
from the cooling system.
SPECIFICATIONS
Item
Starter motor brush length
TORQUE VALUES
Starter motor mounting bolt
Starter motor case screw
Starter clutch bolt
SPECIAL TOOLS
Flywheel holder
Flywheel puller

TROUBLESHOOTING

Starter motor won't turn
• Fuse burned out
• Weak battery
• Faulty ignition switch
• Faulty starter clutch
• Faulty front or rear stop switch
• Faulty starter relay
• Poorly connected, broken or shorted wire
• Faulty starter motor
Standard (mm)
12.5mm
0.7 1.1kg-m
0.3 0.5kg-m
1.0 1.4kg-m
Lack of power
• Weak battery
• Loose wire or connection
• Foreign matter stuck in starter motor
or gear
Starter motor rotates but engine does
not start
• Faulty starter pinion
• Starter motor rotates reversely
• Weak battery
DINK 200
Service Limit (mm)
8.5mm
18-2