Service Information; Troubleshooting - KYMCO DINK 200 Manual

8
. DRIVE AND DRIVEN PULLEYS/
KICK STARTER

SERVICE INFORMATION

GENERAL INSTRUCTIONS
• The drive pulley, clutch and driven pulley can be serviced with the engine installed.
• Avoid getting grease and oil on the drive belt and pulley faces. Remove any oil or grease from
them to minimize the slipping of drive belt and drive pulley.
SPECIFICATIONS
Movable drive face bushing I.D.
Drive face collar O.D.
Drive belt width
Clutch lining thickness
Clutch outer I.D.
Driven face spring free length
Driven face O.D.
Movable driven face I.D.
Weight roller O.D.
TORQUE VALUES
Drive face nut
Clutch outer nut
Clutch drive plate nut
SPECIAL TOOLS
Universal holder
Bearing driver

TROUBLESHOOTING

Engine starts but motorcycle won't move
• Worn drive belt
• Broken ramp plate
• Worn or damaged clutch lining
• Broken driven face spring
Engine stalls or motorcycle creeps
• Broken clutch weight spring
Item
49.0 58.8N-m
49.0 58.8N-m
49.0 58.8N-m
Standard (mm)
33.000 33.025
32.006 32.009
19.0
3.963 4.037
130.0 130.2
88.3
33.965 33.985
34.00 34.025
16.99 17.00
Clutch spring compressor
Lock nut wrench, 39mm
Kick starter spring remover
Lack of power
• Worn drive belt
• Weak driven face spring
• Worn weight roller
• Faulty driven face
DINK 200
Service Limit (mm)
33.06
31.90
17.5
2.0
130.5
83.2
33.94
34.06
16.00
8-2