Stabilizer Bar Installation; Jounce Bumpers; Jounce Bumper Removal; Jounce Bumper Installation - Club Car Turf 1 Service Manual

9
REAR SUSPENSION
3. Remove bolts (14) and lock nuts (15) from the left and right stabilizer bar bushing support (12) and
remove supports and stabilizer bar (1) from vehicle.
4. Remove bushings (13) from stabilizer bar (1).

STABILIZER BAR INSTALLATION

1. Position stabilizer bar at the transaxle mounting brackets. Install a bushing (13) onto bar, making sure the
bushing is located in the center of the four mounting holes in the bracket (Figure 9-6, Page 9-7).
2. Place the bushing support (12) onto the bushing. Install four hex-head bolts (14) through the bushing
support and transaxle mounting bracket.
3. Install four lock nuts (15) and tighten to 75 in-lb (8.4 N·m).
4. Repeat steps 1, 2, and 3 for the other side of the stabilizer bar.
5. Place lock washer (7), flat washer (4), spacer (2), and compression mount (3) onto bolt (6). Install bolt
through mounting hole in stabilizer bar and place another compression mount (3) and flat washer (4) onto
bolt (Figure 9-6, Page 9-7).
6. Install the bolt (6) with hardware into the stabilizer bar link (5) and finger-tighten.
7. Repeat steps 5 and 6 for the other side of the stabilizer bar.
8. Tighten bolts (6) in the stabilizer bar links (5) to 17 ft-lb (23 N·m).
9. Place jack under transaxle and raise vehicle enough to remove jack stands. Lower the vehicle to the
ground.

JOUNCE BUMPERS

See General Warning, Section 1, Page 1-1.

JOUNCE BUMPER REMOVAL

1. Grip jounce bumper (19) and pull from bumper mount (20) (Figure 9-3, Page 9-4).

JOUNCE BUMPER INSTALLATION

1. Insert jounce bumper (19) into bumper mount (20) (Figure 9-3, Page 9-4). Make sure the entire circum-
ference of bumper is seated firmly in mounting hole.
Page 9-8 2012 Turf/Carryall Vehicle Maintenance and Service Manual
Jounce Bumpers