Club Car Turf 1 Service Manual page 102

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STEERING AND FRONT SUSPENSION
3
Figure 7-19 Connect Front Brake Cables
4. Remove kingpin hardware.
4.1. Remove the nut (35) and conical washer (36) from the top of the kingpin (26) (Figure 7-21,
Page 7-20 or Figure 7-23, Page 7-22).
4.2. Raise the upper clevis (16) from the kingpin.
4.3. Remove the hardened flat washer (37) and thrust washer (38).
5. Slide the spindle off the kingpin (26).
6. Remove the wave washer (20) and inspect it. If the washer is broken or has a wave bottom to wave crest
height dimension of less than 0.040 inch (0.10 cm), it must be replaced.
7. Remove bolt (25) and nut (14) from bottom of kingpin (26) and remove kingpin.
8. Inspect the kingpin and spindle. If either is worn or damaged, it must be replaced.
9. Inspect the bushings (3 and 4). If the bushings are worn or damaged, remove them and press in new
ones. See following NOTE.
NOTE: If the bushings are replaced, ream new bushings to 0.750-0.752 (3/4 inch) (19.05-
19.10 mm) in diameter. The reamer should be long enough to ream both bushings
from one direction.
Page 7-18 2012 Turf/Carryall Vehicle Maintenance and Service Manual
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Front Suspension Components