Rear Brake Cluster Installation; Front Brake Cluster Removal - Club Car Turf 1 Service Manual

6
WHEEL BRAKE ASSEMBLIES
Rear Brake Cluster Removal, Continued:
5. Remove cotter pin (17) and clevis pin (16) from brake cable (Figure 6-31, Page 6-14 or Figure 6-11,
Page 6-5).
6. Remove 4 bolts (20) and cone lock nuts (19) that mount the brake assembly to the transaxle
(Figure 6-31, Page 6-14 or Figure 6-11, Page 6-5).
7. Remove rear brake cluster assembly from transaxle.

REAR BRAKE CLUSTER INSTALLATION

1. Install in reverse order of disassembly. Use new bow-tie pins when installing brake cables. See follow-
ing CAUTION.
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CAUTION
• Clean any residual oil from the exposed end of the axle shaft and from the oil seal area prior to
installing the axle shaft.
2. Be sure bolts (20) and new cone lock nuts (19) are used to mount the brake assembly (Figure 6-31,
Page 6-14 or Figure 6-11, Page 6-5).
3. Tighten nuts to 17 ft-lb (23.0 N·m). If torquing the bolts heads, torque to 30 ft-lb (40.6 N·m). See following
WARNING.
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WARNING
• Be sure retaining ring is properly seated in groove. If ring is not properly installed, axle
assembly will separate from transaxle and damage axle assembly and other components.
Loss of vehicle control could result in severe personal injury or death.
4. Adjust brakes as previously described in this section for the appropriate vehicle. See Brake Adjustment
(Self-Adjusting Brakes) on page 6-8 or Brake Adjustment (Manually-Adjusted Brakes) on
page 6-12.

FRONT BRAKE CLUSTER REMOVAL

1. Place chocks at rear wheels, loosen lug nuts on front wheels, and lift the front of the vehicle with a chain
hoist or floor jack. Place jack stands under the round tube crossmember of the frame to support vehicle.
2. Release park brake.
3. Loosen the equalizer retaining nuts (1 and 6) on the front equalizer rod (2) to slightly loosen the brake
cable (Figure 6-28, Page 6-13).
4. Remove the front wheels and then the brake drums.
5. Remove bow-tie pin (17) and clevis pin (16) from brake cable (Figure 6-32, Page 6-15).
6. Remove dust cap (6) on hub and bearing assembly (Figure 6-34, Page 6-19).
7. Remove cotter pin (5) and hex nut (7) from spindle shaft (Figure 6-34, Page 6-19).
Page 6-18 2012 Turf/Carryall Vehicle Maintenance and Service Manual
Brake Cluster Removal and Installation