Accelerator Pedal - Electric Vehicles; Accelerator Pedal Removal - Electric Vehicles - Club Car Turf 1 Service Manual

ACCELERATOR AND BRAKE PEDAL GROUP
ACCELERATOR PEDAL – ELECTRIC VEHICLES
See General Warning, Section 1, Page 1-1.
ACCELERATOR PEDAL REMOVAL – ELECTRIC VEHICLES
1. Disconnect the batteries and discharge the controller. See Disconnecting The Batteries – Electric
Vehicles on page 1-3.
2. Place chocks under the rear wheels and lift the front end of the vehicle with a chain hoist or floor jack.
Place jack stands under the front cross tube of the vehicle frame and lower the vehicle onto the jack
stands. See following WARNING.
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WARNING
• Lift only one end of the vehicle at a time. Use a suitable lifting device (chain hoist or hydraulic
floor jack) with 1000 lb. (454 kg) minimum lifting capacity. Do not use lifting device to hold
vehicle in raised position. Use approved jack stands of proper weight capacity to support the
vehicle and chock the wheels that remain on the floor. When not performing a test or service
procedure that requires movement of the wheels, lock the brakes.
3. Remove the MCOR (2) and drive bar (3) as instructed (Figure 5-8, Page 5-10). See MCOR Removal,
Section 12, in the appropriate maintenance and service supplement.
4. Use a 9/16-inch socket and 9/16-inch wrench to remove the nut (7), two washers (5), and bolt (4) secur-
ing the accelerator pedal (1) to the pivot rod (6) (Figure 5-8, Page 5-10).
5. Remove the nut (10) and bolt (8) from the accelerator pivot rod assembly (6).
6. Slide the spring retainer (11) off of the accelerator pivot rod.
7. Inspect the pivot support bearing (9) for wear and replace if necessary.
8. Use a marker to mark the position of the park brake ratchet (24) on the accelerator pivot rod (6). See fol-
lowing NOTE.
NOTE: Failure to mark position of the ratchet could cause it to be installed improperly, result-
ing in improper adjustment and possible failure of the park brake.
9. Remove the lock nut (23) from the accelerator pivot rod.
10. Press the brake pedal slightly and slide the park brake ratchet (24) toward the end of the accelerator pivot
rod. Rotate the ratchet and remove it from the pivot rod.
11. Remove the pivot rod (6) and spacer (20) from the accelerator pivot rod supports (21) (Figure 5-8,
Page 5-10).
12. Inspect the accelerator pivot rod supports (21) for wear and damage and replace as necessary. If the
pivot rod supports do not require replacement, loosen, but do not remove, the four bolts (22) and lock
nuts (15) to make installation of the pivot rod easier.
13. Remove the accelerator pedal (1) from the vehicle (Figure 5-8, Page 5-10).
14. Inspect all parts for wear and damage. Replace as necessary.
2012 Turf/Carryall Vehicle Maintenance and Service Manual
Accelerator Pedal – Electric Vehicles
Page 5-9
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