Tilt Bed - Turf 1, 2, Carryall 1, 2 And 2 Plus; Tilt Bed Removal; Tilt Bed Installation - Club Car Turf 1 Service Manual

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BODY AND TRIM
TILT BED – TURF 1, 2, CARRYALL 1, 2 AND 2 PLUS
See General Warning, Section 1, Page 1-1.
NOTE: Tilt bed removal and installation will be easier with a helper.

TILT BED REMOVAL

For Turf 6 and Carryall 6 flat bed removal, see page 4-8.
1. Turf 2, Carryall 2, and 2 Plus only: Raise bed and secure prop rod (17) in prop rod track (18). Hold bed
securely in an upright position. Remove cotter pin (23) and flat washer (22) from top end of prop rod
where prop rod attaches to bed. Remove prop rod (17) from bed and place prop rod between prop rod
track (18) and rear body panel. Lower bed onto vehicle frame (Figure 4-2, Page 4-7).
2. Remove two lock nuts (10) from left and right hinge assemblies (3 and 25).
3. Apply slight upward pressure (by hand) on the rear of the bed to relieve pressure on the hinges, and
remove the hinge bolts (9) from the hinge assemblies.
4. Raise rear edge of bed approximately 6 inches (15.2 cm) and pull bed assembly toward rear of vehicle
approximately 3 inches (7.6 cm) to release bed latch assembly (2) from latch plate (1).
5. Lift bed from vehicle.

TILT BED INSTALLATION

1. Hold bed at a slight angle (front of bed lower than rear of bed) to vehicle and place front edge of bed onto
vehicle frame. Bed latches (5) should engage with latch plates (1) (Figure 4-2, Page 4-7).
2. Lower edge of bed onto vehicle and align hinge brackets (3) with bed hinge (25).
3. Start the bolts (9) into left and right hinge assemblies (3 and 25). It may be necessary to use an alignment
tool to align holes in hinge bracket with steel bushing in hinge assembly.
4. Use a small hammer to lightly tap bolts through hinge assembly.
5. Install a nylon lock nut (10) on each bolt (9) and tighten to 15 ft-lb (21 N·m).
6. Turf 2, Carryall 2, and 2 Plus only: Lift bed and place the prop rod (17) in bed mounting hole. Install a
3/8-inch flat washer (22) and a new cotter pin (23) on prop rod (Figure 4-2, Page 4-7).
Page 4-6 2012 Turf/Carryall Vehicle Maintenance and Service Manual
Front Body Repair