Club Car Turf 1 Owner's Manual
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Club Car Turf 1 Owner's Manual

Club Car Turf 1 Owner's Manual

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Turf 6
2003
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asoline
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Summary of Contents for Club Car Turf 1

  • Page 1 Turf 1 Turf 2 Turf 6 2003 asoline ehicles Owner’ s Manual...
  • Page 3 • Magneto or electronic ignition system system is used to eliminate blow-by gases. The System Warranty requires that you return your engine to an authorized Club Car Dealer for blow-by gases are led to the breather chamber • Fuel filter element through the crankcase.
  • Page 4 Club Car is not liable for errors in this manual or for incidental or consequential damages that result from the use of the material in this manual.
  • Page 5 We hope you will consider this owner’s manual a permanent part of your Club Car Turf utility vehicle. If you sell the vehicle, please include the manual so that the next owner will have the important operating, safety, and maintenance information it contains.
  • Page 6 Safety signs like you see above may at first seem shocking, but their impact is mild compared with the reality of severe personal injury. Your safety and satisfaction are of the utmost importance to Club Car. That is why before operating the vehicle, we urge you to review the information in this manual.

  • Page 7: Table Of Contents

    Vehicle Feature Identification – Turf 1 and Turf 2 ....... .

  • Page 8: Safety Details

    If any of the operation or safety decals on the vehicle become damaged, have been removed, or cannot be easily read, they should be replaced immediately to avoid possible property damage, personal injury, or death. Contact your Club Car distributor/dealer. ∆...
  • Page 9 • A Club Car vehicle will not provide protection from lightning, flying objects, or other storm- related hazards. If caught in a storm while driving a Club Car vehicle, exit the vehicle and seek shelter in accordance with applicable safety guidelines for your location.

  • Page 10: Vehicle Feature Identification - Turf 1 And Turf 2

    Vehicle Feature Identification TURF 1 AND TURF 2 OPERATING INSTRUCTIONS WARNING • Read Owner's Manual and safety warnings located on dash panel prior to driving. ROLLOVER OR FALLING OFF MAY CAUSE DEATH. • Study and understand controls. • Before using vehicle, read operating instructions.
  • Page 11 Vehicle Feature Identification TURF 1 AND TURF 2 WARNING • GASOLINE EXPLOSION / FIRE. • CAN CAUSE SEVERE INJURY OR DEATH. • NO SMOKING, SPARKS, OR OPEN FLAME. • STOP ENGINE, ALLOW TO COOL BEFORE REFUELING. • TURN FUEL VALVE ( ) ON DURING OPERATION.

  • Page 12: Vehicle Feature Identification - Turf 6

    Vehicle Feature Identification TURF 6 WARNING WARNING • GASOLINE EXPLOSION / FIRE. • CAN CAUSE SEVERE INJURY OR DEATH. • NO SMOKING, SPARKS, OR OPEN FLAME. ROLLOVER OR FALLING OFF MAY CAUSE DEATH. • STOP ENGINE, ALLOW TO COOL BEFORE REFUELING. •...
  • Page 13 Vehicle Feature Identification TURF 6 OPERATING INSTRUCTIONS • Read Owner's Manual and safety warnings located on dash panel prior to driving. • Study and understand controls. • Make sure wheels are turned in desired direction. • Turn key to “ON” position and be sure nothing is in your path. •...

  • Page 14: General Information

    General Information GENERAL INFORMATION This manual features three Turf utility gasoline models: the Turf 1, Turf 2, and Turf 6. Throughout this manual, important features unique to each model are highlighted. We urge the owner/operator to read and understand this manual, and to pay special attention to the features specific to their vehicle(s).
  • Page 15 WARD) to operate the vehicle in the forward direction, or towards the passenger (REVERSE) to operate the vehicle in reverse. When the handle is in the straight up position (NEUTRAL), the vehicle will not run. Club Car vehicles operate at reduced speed in reverse. The reverse buzzer will sound as a warning when the Forward/ Reverse handle is in REVERSE.
  • Page 16 Controls and Indicators ACCELERATOR PEDAL The accelerator pedal is the pedal on the right, with the word GO molded into it (Figure 5) . The operation of the accelerator pedal differs from that of an automobile. When the key switch is ON, and the Forward/Reverse handle is in either FORWARD or REVERSE, depressing the accelerator pedal will automatically release the park brake and start the vehicle moving in the direction selected (forward or reverse).
  • Page 17 The choke is located on the seat support panel below and to the left of the driver’s left knee. If the vehicle is hard to start in cool or cold temperatures, activate the choke: • Turf 1: Depress the choke cover. Hold the choke cover in during start-up and release it after the engine starts and runs smoothly (Figure 10) .
  • Page 18 Controls and Indicators LOW OIL WARNING LIGHT The vehicle is equipped with a low oil warning light, located on the dash panel just above the steering column (Figure 12) . If the warning light comes on, oil should be checked and added to the engine as necessary before continuing to use the vehicle.

  • Page 19: Pre-Operation And Daily Safety Checklist

    Pre-Operation and Daily Safety Checklist PRE-OPERATION AND DAILY SAFETY CHECKLIST Each Club Car vehicle has been thoroughly inspected and adjusted at the factory; however, upon receiving your new vehicle(s), you should become familiar with its controls, indicators, and operation. Carefully inspect each vehicle to ensure that it is in proper working condition before accepting delivery.

  • Page 20: Driving Instructions

    Driving Instructions • Governor: Check maximum speed of the vehicle. Turf 1 and Turf 2 vehicles should operate at 12-15 mph (19-24 km/h) on a level surface. The Turf 6 vehicle should operate at 14-16 mph (23-26 km/h) on a level surface.
  • Page 21 Driving Instructions • Do not use the vehicle on public roads. It is neither designed nor intended for street use and should not be licensed for use on public roads. • The vehicle should be driven in only specified areas by trained drivers. •...

  • Page 22: Bed Latch

    Read DANGER and WARNING on page 7. Turf 1 and Turf 2 vehicles are equipped with a bed latch on the driver side of the vehicle as standard equip- ment (Figure 13). To lift the bed, pull the latch handle toward the rear of the vehicle and lift the bed.

  • Page 23: Loading And Unloading

    Loading and Unloading The Turf 2 vehicle is equipped with an automatically engaging prop rod and prop rod track on the driver side of the rear body (Figure 14). When pulling the bed latch handle and lifting the bed, the prop rod will come to rest in one of the notches in the prop rod track.

  • Page 24: Towing With The Vehicle

    Because towing another Club Car vehicle or trailer can have adverse effects on vehicle handling, be espe- cially cautious when towing with a Club Car vehicle. See the preceding chart for vehicle capacities.

  • Page 25: Transporting On A Trailer

    2000 lb. (909 kg) NOTE: A two-car trailer should be rated at 2 x 1600 lb. = 3200 lb. (2 x 727 kg = 1454 kg) for Turf 1 and 2, or 2 x 2000 lb. = 4000 lb. (2 x 909 kg = 1818 kg) for Turf 6).
  • Page 26 Storage ∆ WARNING • Turn the key switch OFF, remove the key and leave the Forward/Reverse handle in the NEUTRAL position during storage. This is to prevent unintentionally starting the vehicle or a fire hazard. • Turn fuel shut-off valve to the closed (OFF) position (Figure 15). •...
  • Page 27 Storage RETURNING THE STORED VEHICLE TO SERVICE 1. Restore fuel system to operation (Figure 21, Page 31). 1.1. Remove plug from fuel tank vent. 1.2. Connect vent tube to fuel tank vent. 2. Connect battery cables, positive (+) cable first. 3.

  • Page 28: Maintenance

    Any vehicle not functioning correctly should be removed from use until it is properly repaired. This will prevent further damage to the vehicle and avoid the possibility of injury due to unsafe conditions. Contact your local Club Car distributor/dealer to perform all repairs and semiannual and annual periodic service. ∆...
  • Page 29 Periodic Service Schedule PERIODIC SERVICE SCHEDULE REGULAR INTERVAL SERVICE Monthly service by owner Check engine oil level; change if or trained technician necessary. See Periodic Lubrication Schedule on page 28. Dispose of used oil properly. Engine Check engine cooling air intake; visually inspect unshrouded area around engine exhaust for grass and debris and clean if necessary.

  • Page 30: Periodic Lubrication Schedule

    Periodic Lubrication Schedule PERIODIC LUBRICATION SCHEDULE PERIODIC LUBRICATION SCHEDULE LUBRICATION REGULAR INTERVAL SERVICE RECOMMENDED LUBRICANT POINT Semiannually by owner Brake pedal shaft bearings Dry Moly Lube (CCI P/N 1012151) or trained technician (every 50 hours of Brake linkage and pivots Dry Moly Lube (CCI P/N 1012151) operation) Accelerator push rod pivots,...

  • Page 31: Engine Oil

    Engine Oil ENGINE OIL Even though the low oil warning light on the dash should illuminate if oil level is low, engine oil level should be checked monthly. Vehicle should be on a level surface when checking oil. Do not overfill with oil. ENGINE OIL LEVEL CHECK 1.

  • Page 32: Fueling Instructions

    See Preparing the Vehicle for Extended Storage on page 24. For Turf 1 and Turf 2 vehicles: 1. Lift and remove seat bottom. 2. The fuel tank is located on passenger side of vehicle. Remove fuel cap and fill the fuel tank with fresh unleaded gasoline only.

  • Page 33: Battery

    WARNING • Do not jump-start a dead battery using another battery and jumper cables. The battery in a Club Car gasoline vehicle is a 12-volt, low-maintenance battery that requires infrequent watering (Figure 22). 2003 Turf Utility Gasoline Vehicle Owner’s Manual...

  • Page 34: Cleaning The Vehicle

    fine grade (No. 00) steel wool. Club Car does not recommend any type of pressure washing or steam cleaning. Such a process will expose electrical components to moisture. Moisture entering electrical components can result in water damage and subsequent component failure.

  • Page 35: Accessories

    In the event a vehicle is bought used from another individual or from a distributor/dealer, we strongly urge the new owner to register the vehicle with Club Car. This will enable us to contact you if the need arises. Please send your name, address, and serial number(s) of the vehicle(s) to Club Car, Inc., P.O.

  • Page 36: Vehicle Specifications

    Vehicle Specifications VEHICLE SPECIFICATIONS SPECIFICATIONS TURF 1 TURF 2 TURF 6 POWER SOURCE Engine: 4 cycle, OHV, 286 cc, 9.0 hp rated., single cylinder, air cooled, with pressure lubri- • cation system Engine: 4 cycle, OHV, 351 cc, 11 hp rated., single cylinder, air cooled, with pressure lubri- •...
  • Page 37 Vehicle Specifications SPECIFICATIONS TURF 1 TURF 2 TURF 6 12-15 mph 12-15 mph 14-16 mph Forward speed (19-24 km/h) (19-24 km/h) (23-26 km/h) 17 ft.-6 in. 20 ft.-8 in. 24 ft.-8 in. Curb clearance circle (diameter) (533 cm) (630 cm) (752 cm) 101 in.

  • Page 38: Club Car ® Limited Two Year Warranty For 2003 Transportation And Utility Vehicles

    Repair shall mean remedying a defect in the vehicle or component thereof at no cost to the purchaser during the applicable limited warranty period. If CLUB CAR elects to repair the vehicle, it may provide factory-reconditioned parts or components.
  • Page 39 This warranty gives you specific legal rights, and you may also have other rights, which vary from state to state. 8. INFORMATION: For further information contact WARRANTY SERVICES, CLUB CAR, INC., P.O. Box 204658, Augusta, Georgia 30917- 4658, U.S.A., 706-863-3000.
  • Page 41 2003 Turf Utility Gasoline Vehicle Owner’s Manual...
  • Page 44 Manual No. 102318607 Edition Code 0802D00000 Turf Utility/Gasoline Club Car, Inc., P.O. Box 204658 Augusta, GA 30917-4658...

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2003

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