Cylinder/Piston - KYMCO ZX Service Manual

6
. CYLINDER HEAD/CYLINDER/PISTON

CYLINDER/PISTON

CYLINDER REMOVAL
Remove the met-in box and seat.
Remove the frame body cover.
Remove the cylinder head.
Remove the two exhaust muffler joint lock nuts
and two exhaust muffler lock bolts.
Remove the exhaust muffler.
Remove the cylinder.
Remove the cylinder gasket.
*
Do not pry between the cylinder and
crankcase or strike the fins.
PISTON REMOVAL
Remove the piston pin clip to remove the
piston pin and piston.
*
• Do not damage or scratch the piston.
• Do not apply side force to the
connect-ing rod when removing the
piston pin.
• Place clean shop towels in the
crank-case to keep the piston pin clip
from falling into the crankcase.
Spread each piston ring and remove by lifting it
up at a point just opposite the gap.
Remove the expander.
Joint Lock Nuts
Cylinder
ZX / SCOUT
Piston Pin
Piston
Piston Pin Clip
6-6