Related Manuals for KYMCO Super 8 50
Summary of Contents for KYMCO Super 8 50
- Page 1 Do not remove this Owner’s Manual from the vehicle. Read this manual carefully before operating the vehicle as it contains important safety information.
- Page 2 Read this manual carefully. This Owner’s Manual contains important information on safety, operation and maintenance of your KYMCO Super 8 scooter. Any one who operates your scooter should carefully read and understand the contents of this manual before riding the scooter.
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Page 3: Table Of Contents
Engine Oil Inspection ................. 17 Emission Information & EPA Warranty ............50 Brake Lever Free-play Inspection .............. 17 KYMCO Limited Scooter Warranty ............51 Tire Inspection ..................18 - 19 Index ......................52 Fuel Level / Filler Cap ................19 Identification Numbers Record ........ -
Page 4: Section 1 - Safety
SECTION 1 - FOREWORD & SAFETY INTRODUCTION Thank you for purchasing this KYMCO Super 8 scooter, and welcome to the KYMCO riding family. Please read this owner's manual carefully before riding so that you will be thoroughly familiar with the proper operation of your scooter’s controls, its features, its capabilities, and its limitations. -
Page 5: Scooter Safety
You approved by KYMCO for this scooter. will find many helpful recommendations throughout this Inspect your scooter before riding manual. - Page 6 SCOOTER SAFETY PROTECTIVE APPAREL 3 3 3 3 3 For your safety, always wear an approved motorcycle or scooter 2 2 2 2 2 helmet, eye protection, boots, gloves, long pants, and a long- 1 1 1 1 1 sleeved shirt or jacket whenever you ride your scooter. Helmets and protection Your helmet is your most important piece of riding gear be- cause it offers the best protection against head injuries.
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Page 7: Load Limits & Guidelines
LOAD LIMITS & LOADING GUIDELINES These general guidelines may help you decide how to add accessories to your scooter and how to load it properly. Load limits 5 5 5 5 5 These specifications are the load limits for your Super 8 scooter. Overloading the scooter will affect its stability and handling, be sure to stay within the limits listed below: Maximum weight capacity... -
Page 8: Accessories & Modifications
ACCESSORIES & MODIFICATION There is a large variety of accessories available to KYMCO scooter owners. KYMCO cannot have direct control over the quality or suitability of any accessories you may wish to pur- chase. The addition of unsuitable accessories to your scooter can lead to unsafe operating conditions. -
Page 9: Section 2 - Controls & Features
SECTION 2 - CONTROLS & FEATURES Location of parts & controls AP AP AP AP AP AQ AQ AQ AQ AQ 4 4 4 4 4 3 3 3 3 3 6 6 6 6 6 5 5 5 5 5 AO AO AO AO AO AR AR AR AR AR 2 2 2 2 2... -
Page 10: Keys
CONTROLS & FEATURES Keys Your Super 8 scooter is supplied with two identical ignition switch keys 1. The ignition key operates the ignition switch, ON Position: The ignition circuit is and the steering lock, and is used to open the seat to gain "ON"... -
Page 11: Right-Hand Handlebar Switch
CONTROLS & FEATURES Right handlebar switch Electric starter button 2 2 2 2 2 " ": Press the electric starter button to activate the starter motor. 1 1 1 1 1 NOTE: The starter motor will not engage unless the ignition switch is “ON”... -
Page 12: Left-Hand Handlebar Switch
CONTROLS & FEATURES Left handlebar switch 3 3 3 3 3 4 4 4 4 4 8 8 8 8 8 7 7 7 7 7 6 6 6 6 6 5 5 5 5 5 9 9 9 9 9 Dimmer switch -UP 3 3 3 3 3 : Turn signal switch: "... -
Page 13: Under-Seat Storage Compartment
CONTROLS & FEATURES Under-seat storage compartment Helmet posts Your Super 8 scooter is equipped with an under-seat storage com- Your Super 8 scooter has two helmet posts AK so you can secure partment that permits you to secure your helmet or other items. your helmet(s) outside of the under-seat storage compartment. -
Page 14: Main Stand
CONTROLS & FEATURES Main stand (center stand) Instruments Your Super 8 scooter is equipped with a main (center) stand. 3 3 3 3 3 2 2 2 2 2 1 1 1 1 1 4 4 4 4 4 9 9 9 9 9 5 5 5 5 5 6 6 6 6 6 8 8 8 8 8... -
Page 15: Passenger Pegs
CONTROLS & FEATURES 1. To move the passenger pegs ATout from the scooter’s body, 5 5 5 5 5 Right Turn Signal Indicator Light: Flashes when the right press the release button AK. turn signal is being used. 6 6 6 6 6 Clock Adjust Button: Pressing this button will advance 2. -
Page 16: Section 3 - Operation
SECTION 3 - OPERATION Break-in recommendations The first 600 miles (1,000 km) of riding are the most important on these components during break-in to ensure this mating in the life of your scooter. Proper break-in operation during process. Do not, however, apply excessive load on the scooter's this time will help ensure maximum life and performance from drive line. -
Page 17: Tire Break-In
Unless you have formal training as a service techni- cian and have access to KYMCO technical reference materials, it is strongly suggested that you have the initial service performed by a KYMCO dealer. -
Page 18: Pre-Ride Inspection
If you detect any problem, be sure to address it im- 8. Chassis: Check for overall proper function (page 23). mediately, or have it corrected by your KYMCO dealer. Improperly maintaining your scooter or failing to cor- rect a problem before riding can cause a crash in which Performing pre-ride inspections does not take the place you can be seriously hurt or killed. -
Page 19: Engine Oil Inspection
OPERATION PRI - Engine oil level inspection NOTE: Park your scooter on the main stand, on level ground. Use extreme caution when performing the oil level in- spection or any other checks if the scooter’s engine has been recently run. The engine oil, engine case and 1 1 1 1 1 muffler can become very hot creating a burn hazard. -
Page 20: Tire Inspection
OPERATION PRI - Tire inspection The condition of your scooter’s tires is vital for operational ef- ficiency and your safety. Check the tires’ inflation pressure, the tread depth, and look for damage before each ride. 1 1 1 1 1 2. -
Page 21: Fuel Level / Filler Cap
Fuel recommendation Consult your KYMCO dealer for replacement tire service. Use unleaded gasoline with a research octane number of 91 or higher. Unleaded gasoline will extend spark plug life. PRI - Fuel level inspection / Refilling When the fuel level gauge needle approaches “E”... -
Page 22: Steering & Handlebar Inspection
3. Does the speedometer needle 3 move as the scooter moves? NOTE: Contact your KYMCO dealer for repair of your scooter’s instruments if they are not functioning properly. -
Page 23: Brake Adjustment & Pad Inspection
8 8 8 8 8 7 7 7 7 7 The brakes will wear quickly if the lever is continually ap- plied during riding (dragging the brake). Consult your KYMCO dealer for braking system service. 6 6 6 6 6... -
Page 24: Horn & Lights Inspection
The turn signals indicate your turning intentions. 4 4 4 4 4 Because all of these systems are vital safety items, con- tact your KYMCO dealer for replacement bulbs or elec- trical system service or repair should there be any mal- functions. -
Page 25: Chassis Inspection
OPERATION PRI - Chassis inspection Front suspension & rear shock absorber: Check the op- Complete the pre-ride inspection of your scooter by checking eration of the suspension by pressing down on the handlebars items on its chassis. and seat. Make sure the suspension returns in a smooth fash- ion. -
Page 26: Starting The Engine (Electric Start)
OPERATION Starting the engine (electric start) To start your scooter using the electric starting motor, follow this procedure: NOTE: Before starting, check the en- gine oil and fuel levels. Take the scooter off of the main stand. 1. Unlock the steering with the igntion switch key 1 3 3 3 3 3 1 1 1 1 1... -
Page 27: Starting The Engine (Kick Start)
If the scooter does not immediately, rotate the throttle grip 1/8 to 1/4 open to help start, contact your KYMCO dealer, as your scoooter may need the engine start. to have its fuel system cleaned and adjusted. -
Page 28: Riding Your Scooter
OPERATION Riding your scooter NOTE: After starting, allow the engine oil to circulate be- fore riding your scooter. Allow sufficient idling time after warm or cold engine start-up before applying load or rev- ving the engine. This allows time for the lubricating oil to reach all the critical engine components. - Page 29 OPERATION 4 4 4 4 4 3 3 3 3 3 Use the scooter’s turn signals to signal your intention to merge into traffic. Always scan around you and in the rear view mirrors so you are aware of other traffic. Use caution as you merge into traffic, keeping to the right until you match the pace of the traffic.
- Page 30 OPERATION NOTE: At certain speeds your scooter will turn more effectivly by leaning your body, rather than by applying pressure on the handlebars. Practice steering in an open area free of traffic until you are familiar with the handling charteristics of your scooter. 6.
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Page 31: Riding Your Scooter
OPERATION 9. When you stop the scooter, press the center of the turn signal indicator switch to cancel the signal flashing. Turn the ignition switch to the “OFF“ position to stop the engine and turn off the scooter’s electrical system. Reduce your speed when riding your scooter in the rain. -
Page 32: Parking Your Scooter
OPERATION Parking your scooter Use the following procedure and suggestions when parking The scooter may fall over if it is not parked on level your scooter. ground. Make sure flammable materials such as dry grass or leaves do not come in contact with the exhaust system when parking your scooter. -
Page 33: Section 4 - Maintenance
If your scooter tips over or becomes involved in a crash, nomical and trouble-free riding. It will also help reduce air be sure your KYMCO dealer inspects all major parts, pollution and maximize fuel economy. even if you are able to make some repairs. -
Page 34: Maintenance Schedule
* Should be serviced by your KYMCO dealer, unless you have the proper tools, service data and are technically qualified. * * In the interest of safety, we recommend these items be serviced only by your KYMCO dealer. KYMCO USA recommends that your KYMCO dealer road test your scooter after each periodic maintenance service is completed. -
Page 35: Maintenance Schedule
MAINTENANCE Maintenance schedule - Super 8 (50 & 150 models) MILEAGE 200 mi 600 mi 1850 mi 3100 mi 4300 mi 5500 mi 7000 mi Pre-ride inspection page 300 km 1000 km 3000 km 5000 km 7000 km 9000 km 11000 km ITEM Engine oil *... -
Page 36: Tires
MAINTENANCE Tires NOTE: Check the tire inflation pressure and tire tread con- dition at the periods listed in the periodic maintenance Failure to follow these warnings may result in an acci- schedule. For maximum safety and good tire life, the tire dent due to tire failure. -
Page 37: Air Filter Maintenance
4. If lightly soiled, clean the filter 3 with compressed air. If very Using the wrong KYMCO air cleaner element or a non- dirty (or if the filter is at the replacement interval per the main- KYMCO air cleaner element which is not of equivalent tenance schedule) discard the air cleaner element. -
Page 38: Fuel Hoses
3. Check for leakage at the fuel tank 6. ously injure you. Wear protective clothing and a face shield, or have a qualified technician perform the bat- tery maintenance. Replace any fuel system components that are leaking fuel. Contact your KYMCO dealer for fuel system service and repairs. -
Page 39: Fuses
Serious damage to the electrical system or a fire circuit or an overload in the electrical system. hazard may result, causing a dangerous loss of lights NOTE: See your KYMCO dealer for electrical system or engine power. diagnosis and repair. -
Page 40: Engine Oil
MAINTENANCE Engine oil Engine oil recommendation Use a premium quality 4-stroke engine oil to ensure longer The engine and related components can become very hot. service life of your scooter. Only use oils that have a SG rat- Use care when inspecting or adjusting the oil level to avoid ing per the API service classification. - Page 41 MAINTENANCE 3. Replace the drain bolt 2. Tighten it to the specified torque. Oil drain plug torque: 18 lb-ft (25 N-m) 4. Add engine oil through the oil filler/dipstick hole. F F F F F Engine oil capacity - Super 8-50: 0.85 qt (0.8 L) L L L L L Engine oil capacity - Super 8-150:...
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Page 42: Transmission Fluid Inspection & Change
MAINTENANCE Transmission fluid change Transmission fluid drain bolt torque: 15 lb-ft (20 N-m) 1. Place the scooter on its main stand. 4. Remove the transmission fluid filler bolt 3. 5. Add the exact amount of the specified fluid through the 3 3 3 3 3 fluid filler hole 5. -
Page 43: Spark Plug
Adding brake fluid: spark plug that has a colder heat range (usually a higher number; consult with your KYMCO dealer 1. Remove the handlebar cowl and the two Phillips screws when selecting an alternate spark plug). -
Page 44: Cleaning Your Scooter
MAINTENANCE Cleaning 4. After cleaning, rinse the scooter thoroughly with plenty of Clean your scooter regularly to protect the surface finishes clean water. This rinsing is required to remove detergent and inspect for damage, wear, and oil, coolant or brake fluid residue which can corrode alloy parts. - Page 45 MAINTENANCE Removing road salt 6. Test the brakes before riding the scooter. Several applica- The salt used in some communities to prevent road icing can tions of the brakes may be necessary to restore normal brak- ing performance. become very corrosive to your scooter. Wash your scooter as soon as possible if it comes in contact with road salt (or sea water).
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Page 46: Storage
MAINTENANCE STORAGE GUIDE Crank the engine several times to distribute the oil. Extended storage, such as for the winter months, requires that you Reinstall the spark plug and spark plug cap. take certain steps to reduce the effects of deterioration from the 5. -
Page 47: Maintenance Record
MAINTENANCE RECORD DATE MILEAGE SERVICE PERFORMED & NOTES... -
Page 48: Specifications (50 Model)
SPECIFICATIONS - Super 8 (50 model) Dimensions Chassis Overall length .......... 76.3 in (1940 mm) Tire size, front ............. 100/80 - 14 Overall width ..........29.3 in (745 mm) Tire size, rear............120/80 - 14 Overall height ..........48 in (1365 mm) Chassis material ............Steel Wheel base .......... -
Page 49: Specifications (150 Model)
SPECIFICATIONS - Super 8 (150 model) Dimensions Chassis Overall length .......... 76.3 in (1940 mm) Tire size, front ............. 100/80 - 14 Overall width ..........29.3 in (745 mm) Tire size, rear............120/80 - 14 Overall height ..........48 in (1365 mm) Chassis material ............Steel Wheel base .......... -
Page 50: Exhaust Emission Control System
EXHAUST EMISSION CONTROL SYSTEM Exhaust emission control (for EURO3 and other markets) Super 8 scooters for certain markets are equipped with an emission control system which draws fresh air into the exhaust system to complete combustion of hydrocarbons that were not burned in the engine’s combustion chamber process. This system also includes a catalytic converter in the muffler, and does not use any engine power, and does not affect the driveablity of the scooter. - Page 51 2. The engine oil should be changed regularly to promote Be aware that only a authorized KYMCO dealer has the proper engine efficiency and reduce pollutants that ac- tools, the expertise and the technical resources to prop- cumulate in used engine oil.
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Page 52: Emission Information & Epa Warranty
NOISE EMISSIONS KYMCO USA Inc, 5 Stan Perkins Road, Spartanburg, SC 29307, USA warrants that this vehicle was designed, manufac- tured and equipped so that when new, it would conform with the applicable Motorcycle Noise Regulations of the U.S. EPA Environmental Protection Agency. -
Page 53: Kymco Limited Scooter Warranty
KYMCO LIMITED WARRANTY... -
Page 54: Index
Starting the Engine (electric start) ....24 - 25 Keys ................. 8 Cleaning Your Scooter ........42 - 43 Starting the Engine (kick start) ......25 KYMCO Limited Scooter Warranty ...... 51 Electric Start Button ..........9 Steering & Handlebar Inspection ......20 Left-hand Handlebar Switch ......... 10 Emission Information &... -
Page 55: Identification Numbers Record
The ignition switch key identification code is stamped on tab 1 supplied with the key. If you require a replacement key, you will need this code to obtain a new key from your authorized KYMCO dealer. Record the key number in the box above. - Page 56 5 Stan Perkins Road Spartanburg, SC 29307 Telephone: (888) 235-3417 FAX: (864) 327-4745 Prepared: July 2008 T300-KL10SA30SB-US-A5...