KYMCO ZX Service Manual page 144

13. STEERING HANDLEBAR/FRONT WHEEL/FRONT
BRAKE/FRONT SHOCK ABSORBER/FRONT FORK
Check the caliper cylinder for scratch or wear
and measure the cylinder bore.
Service Limit: 25.45mm
Assembly
Clean all removed parts.
Apply silicon grease to the piston and oil seal.
Lubricate the brake caliper cylinder inside wall
with brake fluid.
Install the brake caliper piston with grooved
side facing out.
*
Install the piston with its outer end 3 5mm
protruding beyond the brake caliper.
Wipe off excessive brake fluid with a clean
shop towel. Apply silicon grease to the brake
caliper seat pin and caliper inside.
Install the brake caliper seat.
13-15
Installation
Install the brake caliper and tighten the two bolts.
Torque: 2.9 3.5kg-m
ZX / SCOUT