Replace Pulley And Spring - Current Style - Vanguard OHV V-Twin User Manual

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Fig. 55
Replace Pulley and Spring
Current Style
PREVENT EYE INJURY!
• Wear eye protection when working on
starter pulley and spring.
• Pulley and spring is serviced as an
assembly. DO NOT remove spring from
pulley.
1. Remove rope.
2. Remove shoulder screw (1) and retainer (2),
Fig. 56.
3. Lift out dogs (3) and dog springs (4).
Fig. 56
4. Rotate pulley CLOCKWISE
disengages spring.
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CAUTION
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until pulley
5. Carefully lift out pulley with spring, Fig. 57.
Fig. 57
Inspect Starter Housing and Pulley
Inspect pulley for wear, cracks, rough edges or burrs
in pulley groove (2) and wear on center hole (1),
Fig. 58. Replace pulley if damaged or worn.
Fig. 58
Inspect starter housing for wear or sharp edges at
rope eyelet (4), center pivot post (5), and inner
spring anchor (3) tab, Fig. 59. Replace housing if
worn or damaged.
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Fig. 59
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