Ring Gear Service - Vanguard OHV V-Twin User Manual

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Fig. 44
4. Insert brushes into brush holder, Fig. 45.
5. Compress springs with needle nose pliers and
insert spring behind brushes.
Fig. 45
6. Install brush retainer plate (7), Fig. 46.
7. Assemble rubber seal to starter housing. Be
sure notch in rubber seal (8) is inserted over tab
on housing (9).
Fig. 46
136
8. Install end cap, Fig. 47. Torque thru bolts to 70
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9. Install solenoid, see "Starter Solenoid."

RING GEAR SERVICE

NOTE: Ring gear is not replaceable on models
1. Mark center of rivets holding the ring gear (1) to
2. Drill out rivets using a #13 drill bit.
3. Remove ring gear and clean mounting surface.
4. Attach new gear to flywheel using four screws
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in. lbs. (8 Nm).
Fig. 47
540000, 610000.
flywheel (4), Fig. 48, with a center punch.
(2) and lock nuts (3) provided with gear. Tighten
nuts and screws securely.
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Fig. 48
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