C-Ring Style; Roll Pin Style - Vanguard OHV V-Twin User Manual

C-Ring Style

Disassemble
PREVENT EYE INJURY!
• Wear eye protection when removing
C-ring.
1. Place the counterbored side of C-ring Remover
#19436 (2) over retainer. Align drive pins (1) with
open end of C-ring, Fig. 7.
NOTE: If retainer (3) has a notch (4) as shown, DO
NOT align drive pins with notch. If
necessary, rotate notch away from open
end of C-ring.
2. While applying pressure, turn knurled knob
clockwise until C-ring pops off. Discard C-ring.
3. Remove retainer, return spring, spring washer,
pinion gear, and starter clutch.

‚
Fig. 7
Assemble
1. Assemble clutch drive (1) to starter shaft. Rotate
clutch until it drops into place, Fig. 8.
2. Install pinion gear (5) with beveled side of teeth
up. Then install return spring (4) making sure
spring is in recess of starter gear.
3. Install spring washer (3) with concave side up.
Install retainer (2).
CAUTION
ƒ
„

Fig. 8
4. Place C-ring (8) over chamfered end of shaft.
Align one of the slots (7) of C-ring Installer
#19435 (6) with open end of C-ring, Fig. 9.
5. Press or drive C-ring on until it snaps into groove
in shaft.
Fig. 9

Roll Pin Style

Disassemble
1. Place starter drive retainer on support block,
Fig. 10.
NOTE: See Section 13, Appendix, for support block
dimensions.
2. Drive out roll pin with a 5/32" (4 mm) pin punch.
Discard roll pin.
3. Remove retainer, washer, pinion gear, and
starter clutch.
Fig. 10
‚
ƒ
„
…
†
‡
ˆ
127