Vanguard OHV V-Twin User Manual page 136

Fig. 40
Assemble Pinion Gear
1. Lubricate helix with a light coat of grease.
Assemble pinion gear and clutch.
2. Assemble new retainer to shaft.
3. Install new C-ring.
4. Pry up on retainer until C-ring snaps into groove
in retainer, Fig. 39.
5. Assemble spacer to armature shaft, Fig. 41.
NOTE: Lip (1) on spacer must face bearing in drive
end cap.
Fig. 41
Assemble Starter
1. Assemble drive lever (2) to pinion (1). Install
armature and drive lever into drive housing (3),
Fig. 42.
2. Assemble starter housing to drive housing,
engaging notch in housing with tab on drive lever
support, Fig. 43.
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3. Install brush holder, inserting tabs on brush
holder (6) into starter housing slots (7), Fig. 44.
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Fig. 42
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Fig. 43
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