Opel 1900 1973 Service Manual page 507

1973 OPEL SERVICE MANUAL
9. On installation make sure that the gaps between
headlamp housing in closed position and headlamp
opening is equal all round and housing is flush in its
height with the body.
REMOVAL AND INSTALLATION OF HEADLAMP
CABLE ASSEMBLY
R e m o v a l
1. Remove cotter pin. See Figure EA-13 "CL"
2. Remove trunion block and nut. See Figure SA-13
"D."
3. Remove outer adjusting nut and pull cable
through bearing. See Figure 8A-13 "B."
4. Pull cable through front chassis support.
5. Hoist car.
6. Remove wire clip and unsnap ball seat at control
lever. See Figure 8A-14 "A."
7. Remove ball-socket and lock nut. See Figure SA-
14 "B."
8. Remove rear adjusting nut. See Figure 8A-14 "CL"
9. Remove cable from retainers.
Figure SA-13 Removing Headlamp Trunion
Installation
10. Thread cable through bearing and clip retainers.
Figure 8A-14
11. Install adjusting lock nut approximately l/2" on
thread. See Figure 8A-13 "B.'
12. Install lock nut and ball stud on end of cable. See
Figure 8A-14 "B."
13. Connect ball stud to control lever with clip. See
Figure 8A-14 "A."
14. Adjust lock nut under vehicle for maximum cable
length. See Figure 8A-14 "CL"
15. Thread cable through proper openings in body
and install adjusting lock nut, trunion lock nut, trun-
ion, and lock clip.
16. Adjust cable length for proper headlight operat-
ion.
REMOVAL AND INSTALLATION OF RADIATOR
GRILLE (GT)
R e m o v a l
Remove screws securing grille screen to opening.
Installation
Install grille screen to opening and secure with
screws.
Block
REMOVAL AND INSTALLATION OF
RADIATOR GRILLE EXTENSIONS (GTI
R e m o v a l
extension to baffle plate.
Removing Ball Seat at Control Lever