Removing And Installing Speed0 Driven Gear; Replacing Bushing In Selector Lever; Transmission Disassembly - Opel 1900 1973 Service Manual

5. Attach clutch cable.
6. Perform clutch lash adjustment. See Clutch, Sec-
tions A and B for adjustment procedure.
7. After overhaul of transmission, refill with 2- l/2
pints of SAE 80 or SO-90 multi-purpose gear Iubri-
cant.
REMOVING AND INSTALLING SPEED0 DRIVEN
GEAR
(WITH TRANSMISSION
Removing Speedo Driven Gear Assembly
1. Use wrench to unscrew speed0 angular drive hold-
ing nut and remove speedo angular drive.
2. With Special Tool J-22926 and Slide Hammer
J-7004- 1, remove speedo driven gear lock pin which
retains speed0 driven gear assembly in transmission
Using Special Tool J-22929 and Slide Hammer
J-7004- 1, remove speed0 driven gear assembly. Tool
J-2292? screws onto the speedo driven gear guide
making it possible to remove the guide and assembly
without damage to the transmission case extension
housing.
Installation of Speedo Driven Gear Assembly
1. Using Special Tool J-22929 install speedo driven
gear assembly into transmission case extension hous-
ing. It may be necessary to tap lightly on tool J-
22929 when installing assembly. Be sure speedo
driven gear lock pin hole on guide lines up with hole
in transmission case extension housing. Also, rotate
mainshaft at output end when inserting speed0
driven gear assembly to insure that driven gear
meshes properly with speed0 drive gear on main-
shaft.
2. Install speed0 driven gear lock pin into transmis-
sion case extension housing by tapping pin lightly.
3. Install speed0 angular drive by tightening speedo
angular drive to holding nut.

REPLACING BUSHING IN SELECTOR LEVER

(TRANSMISSION AND GEARSHIFT
REMOVED)
R e m o v a l
1. Remove snap ring from bushing. See Figure 7B-
1 7 .
2. Using a suitable brass drift drive out bushing from
snap ring side. See Figure 7B-19.
REMOVED)
LINKAGE
MANUAL TRANSMISSION
S N A P R I N G
Figure
L e v e r B u s h i n g
Figure 78.19 Removing Bushing From Selector
I n t e r m e d i a t e L e v e r
Installation
1. Using a suitable tool drive in bushing up to stop.
Install bushing in opposite direction of removal with
the cutout in the bushing facing upwards. See Figure
2. Install snap ring onto bushing.
TRANSMISSION DISASSEMBLY
Maintain the respective positions of all mating parts
during overhaul.