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HEATER ENGINE INSTALLATION - ZERO CLEARANCE
ZERO CLEARANCE INSTALLATION OVERVIEW
Read this manual thoroughly and gain a full understanding of the requirements before
undertaking installation.
IMPORTANT
Ensure gas supply to heater is turned off for the first stages of this instruction.
Step 1.
Prepare Site - p.33
Step 2.
Assemble Zero Clearance Box. - p.33
Step 3.
Fitting Zero Clearance Box Into Cavity - p.34
Step 4.
Unpack The Heater Engine - p.34
Step 5.
Preparing Heater Engine - p.34
Step 6.
Positioning the Heater Engine - p.35
Step 7.
Connect Electrical Supply - p.35
ZERO CLEARANCE INSTALLATION - DETAIL
Step 1. Prepare Site
Ensure the intended enclosure meets the requirements of the dimensions as stipulated in
"ENCLOSURE REQUIREMENTS" on page 26 and that gas and electrical supplies have been
IMPORTANT
prepared in accordance with the dimensions stipulated in "GAS SUPPLY" on page 27 and
"ELECTRICAL SUPPLY" on page 28.
Ensure there are no wall studs, noggins, ceiling joists, wiring or other obstruction within the wall
and or ceiling cavity where the flue is proposed to penetrate.
Step 2. Assemble Zero Clearance Box.
Carefully remove the contents from the carton and check to ensure you
have all contents as listed in "BEFORE YOU START" on page 1. If ANY
damage is evident or parts are missing DO NOT assemble the zero
clearance box and contact your supplier for advice
I
B
A
B1
B2
I. Assemble the the transition box halves
Attach the guide plate
Drill 2 x Ø 3.2mm holes in the pre pressed location dimples on the back of the transition box and fit the transition
box assembly
A
Fit the two plastic grommets
II. Attach the two side panels
III. Attach top panel
G
and secure with three screws (supplied).
Next secure the top panel
Attach base panel
Then secure the base panel
Ensure flue has been installed as per 'Flueing Installation Manual For Rinnai Flamefire Heaters'.
Rinnai Australia
II
C
D
D
B1
to the transition box assembly
A
to the back panel
B
C
into the gas and electrical access holes of back panel
D
to the back panel
&
E
F
to the back panel
aligning the flue outlet hole to the rear over the transition box outlet
C
to the side panels
G
to the back panel
H
C
to the side panels
H
Step 8.
Prepare Gas Supply - p.35
Step 9.
Insert Heater Engine Into Fireplace - p.35
Step 10. Securing The Heater Engine - p.35
Step 11. Connecting Gas - p.35
Step 12. Leak Testing - p.35
Step 13. Completing Heater Installation - p.35
E
C
and
, secure together with
B2
and secure with two pop-rivets (supplied).
B
and secure with the two screws (supplied).
and secure with six screws (suppled).
C
with four screws (supplied).
&
E
F
and secure with two screws (supplied).
with four screws (supplied).
&
E
F
33
Flue guide rails and pop
rivets supplied with Zero
NOTE
Clearance kit, part number
R2340.
III
F
E
H
4 x screws (supplied).
.
C
Sapphire Operation & Installation Manual
G
F
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