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Summary of Contents for Endress+Hauser IO-Link Dosimag
- Page 1 Products Solutions Services BA02329D/06/EN/01.24-00 71658071 2024-09-13 Valid as of version 01.00.zz (Device firmware) Operating Instructions Dosimag Electromagnetic flowmeter IO-Link...
- Page 2 • The manufacturer reserves the right to modify technical data without prior notice. Your Endress+Hauser sales organization will supply you with current information and updates to this manual. Endress+Hauser...
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Page 3: Table Of Contents
Connecting requirements ....25 12.5 Pending diagnostic events ....42 7.2.1 Requirements for connecting cable . . . 25 Endress+Hauser... - Page 4 13.2 Measuring and test equipment ... . 47 13.3 Endress+Hauser services ....48 Repair ......49 14.1 General information .
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Page 5: About This Document
• Exterior ground terminal: device is connected to the plant grounding system. 1.2.3 Symbols for certain types of information Symbol Meaning Permitted Procedures, processes or actions that are permitted. Preferred Procedures, processes or actions that are preferred. Forbidden Procedures, processes or actions that are forbidden. Endress+Hauser... -
Page 6: Symbols In Graphics
• Device Viewer (www.endress.com/deviceviewer): Enter the serial number from the nameplate • Endress+Hauser Operations app: Enter serial number from nameplate or scan matrix code on nameplate. The following documentation may be available depending on the device version ordered: Document type... -
Page 7: Registered Trademarks
IO-Link Community or by non-members who hold an appropriate license. For more specific guidelines on use, refer to the IO-Link Community rules on: www.io-link.com. KALREZ® Registered trademarks of DuPont Performance Elastomers L.L.C., Wilmington, DE USA TRI-CLAMP® Registered trademark of Ladish & Co., Inc., Kenosha, USA Endress+Hauser... -
Page 8: Safety Instructions
Danger of breakage due to corrosive or abrasive fluids and ambient conditions! ‣ Verify the compatibility of the process fluid with the sensor material. ‣ Ensure the resistance of all fluid-wetted materials in the process. ‣ Keep within the specified pressure and temperature range. Not applicable for IO-Link measuring instruments Endress+Hauser... -
Page 9: Workplace Safety
Verification for borderline cases: ‣ For special fluids and fluids for cleaning, Endress+Hauser is glad to provide assistance in verifying the corrosion resistance of fluid-wetted materials, but does not accept any warranty or liability as minute changes in the temperature, concentration or level of contamination in the process can alter the corrosion resistance properties. -
Page 10: Product Description
Product description Dosimag IO-Link Product description Compact version – transmitter and sensor form a mechanical unit in a fully welded housing. Product design A0055041 1 Measuring instrument Endress+Hauser... -
Page 11: Incoming Acceptance And Product
• Enter the serial numbers from the nameplates in the Device Viewer (www.endress.com/deviceviewer): all the information about the device is displayed. • Enter the serial numbers from the nameplates into the Endress+Hauser Operations app or scan the DataMatrix code on the nameplate with the Endress+Hauser Operations app: all the information about the device is displayed. -
Page 12: Measuring Instrument Nameplate
Please consult the documentation for the measuring instrument to discover the type of potential danger and measures to avoid it. Reference to documentation Refers to the corresponding device documentation. Ground connection A grounded terminal which, as far as the operator is concerned, is grounded via a grounding system. Endress+Hauser... -
Page 13: Storage And Transport
• Wood crate treated in accordance with ISPM 15 standard, confirmed by IPPC logo • Cardboard box in accordance with European packaging guideline 94/62/EC, recyclability confirmed by Resy symbol • Transport material and fastening fixtures • Disposable plastic pallet • Plastic straps • Plastic adhesive strips • Filler material Paper pads Endress+Hauser... -
Page 14: Mounting
If installing upstream of down pipes whose length h ≥ 5 m (16.4 ft): install a siphon with a vent valve downstream of the device. This arrangement prevents the flow of liquid stopping in the pipe and air entrainment. Endress+Hauser... - Page 15 Installation in event of pipe vibrations NOTICE Pipe vibrations can damage the device! ‣ Do not expose the device to strong vibrations. ‣ Support the pipe and fix it in place. ‣ Support the device and fix it in place. Endress+Hauser...
- Page 16 Applications with high process temperatures may increase the ambient temperature. To maintain the maximum ambient temperature for the transmitter, this orientation is recommended. To prevent the electronics from overheating in the event of strong heat formation (e.g. CIP or SIP cleaning process), install the device with the transmitter part pointing downwards. Endress+Hauser...
- Page 17 Correct measurement is possible only if the piping is completely filled. Perform sample fillings before commencing filling in production. A0003768 Measuring device Filling valve Vessel Filling systems The pipe system must be completely full to ensure optimum measurement. Endress+Hauser...
- Page 18 Maintain straight, unimpeded inlet and outlet runs. ≥ 5 × DN ≥ 2 × DN A0028997 A0042132 Installation dimensions For the dimensions and installation lengths of the device, see the "Technical Information" document, "Mechanical construction" section Endress+Hauser...
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Page 19: Environmental And Process Requirements
1 m/s d / D A0029002 6.1.3 Special mounting instructions Information for filling systems Correct measurement is only possible if the pipe is completely full. We therefore recommend that some test batches be carried out prior to production batching. Endress+Hauser... - Page 20 In particular, it is absolutely essential to secure the measuring instrument additionally if plastic process connections are used. An appropriate wall mounting kit can be ordered separately as an accessory from Endress +Hauser. → 51 Endress+Hauser...
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Page 21: Mounting The Measuring Instrument
2. Stop the flow (v = 0 m/s (0 ft/s)). 3. Check the shutoff valves for leaks. 4. Perform adjustment using the Zero point adjustment control function. Mounting the measuring instrument 6.2.1 Required tools For process connections, use the appropriate installation tool Endress+Hauser... -
Page 22: Preparing The Measuring Instrument
4. Depending on the application, the seals should be replaced periodically, particularly if molded seals are used (aseptic version). The interval between changes depends on the frequency of the cleaning cycles, the cleaning temperature and the medium temperature. Replacement seals can be ordered as an accessory. Endress+Hauser... - Page 23 5. Place the second O-ring seal (2) into the groove of the grounding ring. 6. Mount the process connection back on the measuring instrument. When doing so, make sure to observe the maximum screw tightening torques for lubricated threads: 7 Nm (5.2 lbf ft) Endress+Hauser...
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Page 24: Post-Mounting Check
→ 12? Are the measuring point identification and labeling correct (visual inspection)? Is the measuring instrument adequately protected against vibration (attachment, support) → 15? Are the inlet and outlet runs to respected → 18? Endress+Hauser... -
Page 25: Electrical Connection
Cable length ≤ 20 m. 7.2.2 Terminal assignment Connection is solely by means of device plug → 25. 7.2.3 Available device plugs Device version: IO-Link, 1 pulse/frequency/switch output Order code for "Output, input", option FA: IO-Link, 1 pulse/frequency/switch output Endress+Hauser... -
Page 26: Requirements For The Supply Unit
7.2.4 Requirements for the supply unit Supply voltage DC 24 V (nominal voltage: DC 18 to 30 V) • The power unit must be safety-approved (e.g. PELV, SELV). • The maximum short-circuit current must not exceed 50 A. Endress+Hauser... -
Page 27: Connecting The Measuring Instrument
When using in potentially explosive atmospheres, observe the information in the device-specific Ex documentation. 7.3.1 Connection via device plug Connection is solely by means of device plug. A0032652 Coupling Plug 7.3.2 Grounding Grounding is by means of a cable socket. A0053306 Endress+Hauser... -
Page 28: Ensuring Potential Equalization
Plastic disks and seals must always be installed. • Grounding rings can be ordered separately as an accessory from Endress+Hauser → 65. The grounding rings must be compatible with the electrode material, as otherwise there is the danger that the electrodes could be destroyed by electrochemical corrosion. -
Page 29: Ensuring The Degree Of Protection
Potential equalization via grounding electrodes on process connection A0053325 Hexagonal-headed bolts of process connection Integrated grounding electrodes O-ring seal Measuring instrument Ensuring the degree of protection The measuring device fulfills all the requirements for IP67 degree of protection, Type 4X enclosure. Endress+Hauser... -
Page 30: Post-Connection Check
Is the protective earthing established correctly → 27? Is the potential equalization established correctly → 28? Are the maximum values for voltage and current observed at the IO-Link interface and pulse/ frequency/switch outputs → 54? Endress+Hauser... -
Page 31: Operation Options
Connecting the operating tool Using service adapter and Commubox FXA291 Operation and configuration can be performed using the Endress+Hauser FieldCare or DeviceCare service and configuration software. The device is connected to the USB port of the computer via the service adapter and Commubox FXA291. -
Page 32: Fieldcare
FieldCare Function range FDT-based (Field Device Technology) plant asset management tool from Endress+Hauser. It can configure all smart field units in a system and helps you manage them. By using the status information, it is also a simple but effective way of checking their status and condition. -
Page 33: Devicecare
DeviceCare Function range Tool for connecting and configuring Endress+Hauser field devices. The fastest way to configure Endress+Hauser field devices is with the dedicated "DeviceCare" tool. Together with the device type managers (DTMs) it presents a convenient, comprehensive solution. Innovation brochure IN01047S Source for device description files →... -
Page 34: System Integration
The suitable device description file for the individual operating tools is listed in the table below, along with information on where the file can be acquired. FieldCare • www.endress.com → Downloads area • USB stick (contact Endress+Hauser) • DVD (contact Endress+Hauser) DeviceCare • www.endress.com → Downloads area •... -
Page 35: Commissioning
• For user interface of FieldCare → 33 10.4 Configuring the measuring instrument The device-specific parameters are configured via the "Commissioning wizard". For detailed information on the "Commissioning wizard": Separate "Description of Device Parameters "(GP) document → 66 Endress+Hauser... -
Page 36: Operation
Shows the volume flow currently Signed floating-point measured. number Temperature Only available for nominal diameters Shows the medium temperature Positive floating-point DN 15 to DN 25 (½ to 1") with order currently measured. number code for "Sensor option", option CI "Medium temperature measurement". Endress+Hauser... -
Page 37: Adapting The Measuring Instrument To The Process Conditions
"Application" menu → Totalizers → Totalizer handling → Reset all totalizers Parameter overview with brief description Parameter Description Selection Reset all totalizers Reset all totalizers to "0" and restart the totalizers. The counter • Cancel readings are not logged prior to the reset. • Reset + totalize Endress+Hauser... -
Page 38: Diagnostics And Troubleshooting
In addition, diagnostic events which have occurred can be shown in the Diagnostics menu: • Via parameter • Via submenu Status signals The status signals provide information on the state and reliability of the device by categorizing the cause of the diagnostic information (diagnostic event). Endress+Hauser... -
Page 39: Calling Up Remedy Information
Adapting the diagnostic information 12.3.1 Adapting the diagnostic behavior Each item of diagnostic information is assigned a specific diagnostic behavior at the factory. The user can change this assignment for specific diagnostic information in the Diagnostic settings submenu. Diagnostics → Diagnostic settings Endress+Hauser... -
Page 40: Overview Of Diagnostic Information
1. Restart device Alarm 2. Replace device Electronic module faulty Restart device Alarm Main electronics 1. Restart device Alarm defective 2. Replace device Memory content Restart device Alarm inconsistent Electronic module faulty Maintenance required! Warning Do not reset device Endress+Hauser... - Page 41 2. Turn off diagnostic message Coil current not stable 1. Check if external magnetic Alarm interference is present 2. Check flow value Electrode potential out 1. Check process conditions Warning of specification 2. Check ambient conditions Diagnostic behavior can be changed. Endress+Hauser...
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Page 42: Pending Diagnostic Events
Navigation path Diagnostics → Active diagnostics → Actual diagnostics To call up the measures to rectify a diagnostic event: • Via "FieldCare" operating tool → 39 • Via "DeviceCare" operating tool → 39 Endress+Hauser... -
Page 43: Event Logbook
Reset to delivery settings 12.8 Resetting the measuring device The entire device configuration or some of the configuration can be reset to a defined state with the Device reset parameter (→ 44). Navigation "System" menu → Device management → Device reset Endress+Hauser... -
Page 44: Device
Displays the name of the transmitter. The transmitter name is Character string comprising numbers, letters also provided on the nameplate of the transmitter. and special characters Device tag Displays the name for the measuring point. Character string comprising numbers, letters and special characters (32) Endress+Hauser... - Page 45 The serial number can also be used to retrieve further device- related information and documentation via the Operations app or the Device Viewer on the Endress+Hauser website. Order code Displays the device order code. Character string comprising numbers, letters...
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Page 46: 12.10 Firmware History
01.24-00 FieldCare and DeviceCare The manufacturer' s information is available: • In the Download Area of the Endress+Hauser web site: www.endress.com → Downloads • Specify the following details: • Product root: e.g. D5AB The product root is the first part of the order code: see the nameplate on the device. -
Page 47: Maintenance
Replacement seals (accessory) → 65 13.2 Measuring and test equipment Endress+Hauser offers a variety of measuring and testing equipment, such as Netilion or device tests. Your Endress+Hauser Sales Center can provide detailed information on the services. List of some of the measuring and testing equipment: → 52... -
Page 48: Endress+Hauser Services
Maintenance Dosimag IO-Link 13.3 Endress+Hauser services Endress+Hauser offers a wide variety of services for maintenance such as recalibration, maintenance service or device tests. Your Endress+Hauser Sales Center can provide detailed information on the services. Endress+Hauser... -
Page 49: Repair
• It is possible to replace seals. 14.2 Endress+Hauser services Endress+Hauser offers a wide range of services. Your Endress+Hauser Sales Center can provide detailed information on the services. 14.3 Return The requirements for safe device return can vary depending on the device type and national legislation. -
Page 50: Disposing Of The Measuring Device
Ensure that the measuring device and all cavities are free of fluid residues that are hazardous to health or the environment, e.g. substances that have permeated into crevices or diffused through plastic. Observe the following notes during disposal: ‣ Observe valid federal/national regulations. ‣ Ensure proper separation and reuse of the device components. Endress+Hauser... -
Page 51: Accessories
Various accessories, which can be ordered with the device or subsequently from Endress +Hauser, are available for the device. Detailed information on the order code in question is available from your local Endress+Hauser sales center or on the product page of the Endress+Hauser website: www.endress.com. -
Page 52: Service-Specific Accessories
• Via the Internet: https://portal.endress.com/webapp/applicator • As a downloadable DVD for local PC installation. Commubox FXA291 Connects Endress+Hauser field devices with a CDI interface (= Endress +Hauser Common Data Interface) and the USB port of a computer or laptop. Technical Information TI00405C... -
Page 53: Technical Data
[mm] [l/s] [ml] [ml/s] 0.14 0.005 0.02 1.66 Conical version (corresponds to DN 12) Available only for nominal diameters DN 15 to 25 (½ to 1") and with the order code for "Sensor option", option CI: "Medium temperature measurement". Endress+Hauser... -
Page 54: Output
Pulse width Configurable: 0.05 to 2 000 ms Maximum pulse rate 10 000 Impulse/s Pulse value Configurable Assignable measured Volume flow variables Frequency output Output frequency Configurable: 0 to 10 000 Hz Damping Configurable: 0 to 999.9 s Pulse/pause ratio Endress+Hauser... - Page 55 • Definable value between: 0 to 10 000 Hz Switch output Failure mode Choose from: • Current status • Open • Closed IO-Link Operating mode Digital transmission of all failure information Device status Readable via cyclical and acyclical data transmission Endress+Hauser...
- Page 56 The data are included in the device description (IODD) that are provided to the IO-Link master during commissioning of the communication system. The IODD can be downloaded as follows: • www.endress.com • https://ioddfinder.io-link.com Endress+Hauser...
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Page 57: Power Supply
• Measurement error based on accredited calibration rigs according to ISO 17025 Installation • Inlet run > 10 × DN • Outlet run > 5 × DN • Measuring instrument is grounded. • The measuring instrument is centered in the pipe. Endress+Hauser... -
Page 58: Mounting
5 s < t 0.08 Conical version (corresponds to DN 12) Influence of ambient Pulse/frequency output temperature Temperature coefficient No additional effect. Included in accuracy. 16.7 Mounting Mounting requirements → 14 16.8 Environment Ambient temperature → 19 range Endress+Hauser... -
Page 59: Process
16.9 Process Medium temperature range Measuring instrument –20 to +130 °C (–4 to +266 °F) Cleaning Process connections with aseptic molded seal and Tri-Clamp: +150 °C (+302 °F) max. 60 min for CIP and SIP processes Endress+Hauser... - Page 60 • For DN 8 (⁵⁄₁₆"), DN 15 (½") and DN 25 (1"), there is no pressure loss if the measuring device is installed in a pipe with the same nominal diameter. • Pressure losses for configurations incorporating adapters according to DIN EN 545 → 19 Endress+Hauser...
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Page 61: 16.10 Mechanical Construction
Conical version (corresponds to DN 12) Weight in US units DN [in] Weight [lbs] ⁵⁄₃₂ ⁵⁄₁₆ ½K ½ Conical version (corresponds to DN 12) Materials Measuring instrument housing • Acid and alkali-resistant outer surface • Stainless steel, 1.4404 (316/316L) Endress+Hauser... - Page 62 • Standard: stainless steel 1.4435 (316L) • Optional: Alloy C22, 2.4602 (UNS N06022), platinum, tantalum Process connections With aseptic molded seal Welding nipple • EN 10357 (series A) • ASME BPE (DIN 11866 series C) Clamp connections Clamp according to DIN 32676 (series A) Endress+Hauser...
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Page 63: 16.11 Operability
Two options to download the IODD: • www.endress.com/download • https://ioddfinder.io-link.com/ www.endress.com/download 1. Select "Device drivers". 2. Select the "IO Device Description (IODD)" entry under "Type". 3. Select "Product root". 4. Click "Search". A list of search results is displayed. Endress+Hauser... -
Page 64: 16.12 Certificates And Approvals
The device meets the legal requirements of the applicable EU Directives. These are listed in the corresponding EU Declaration of Conformity along with the standards applied. Endress+Hauser confirms successful testing of the device by affixing to it the CE mark. UKCA marking The device meets the legal requirements of the applicable UK regulations (Statutory Instruments). -
Page 65: 16.13 Accessories
Directive a) PED/G1/x (x = category) or b) PESR/G1/x (x = category) on the sensor nameplate, Endress+Hauser confirms compliance with the "Essential Safety Requirements" a) specified in Annex I of the Pressure Equipment Directive 2014/68/EU or b) Schedule 2 of Statutory Instruments 2016 No. 1105. -
Page 66: 16.14 Documentation
For an overview of the scope of the associated Technical Documentation, refer to the following: • Device Viewer (www.endress.com/deviceviewer): Enter the serial number from the nameplate • Endress+Hauser Operations app: Enter serial number from nameplate or scan matrix code on nameplate. Standard documentation Brief Operating Instructions... -
Page 67: Index
Mounting ....... 24 Endress+Hauser services Received goods ......11 Maintenance . - Page 68 Mounting preparations ..... . . 22 Product safety ....... 9 Endress+Hauser...
- Page 69 Transporting ......13 Transporting the measuring instrument ... 13 Endress+Hauser...
- Page 72 *71658071* 71658071 www.addresses.endress.com...
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