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Summary of Contents for Endress+Hauser Ceraphant PTC31B IO-Link
- Page 1 Products Solutions Services BA01911P/00/EN/03.23-00 71621495 2023-07-11 Operating Instructions Ceraphant PTC31B, PTP31B, PTP33B IO-Link Process pressure measurement Pressure switch for safe measurement and monitoring of absolute and gauge pressure...
- Page 2 • The manufacturer reserves the right to modify technical data without prior notice. Your Endress+Hauser distributor will supply you with current information and updates to this manual. Endress+Hauser...
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Page 3: Table Of Contents
15.3 Parameter ......66 15.4 Observation ......83 Endress+Hauser... - Page 4 16.4 M12 plug-in jack ..... . 85 Index ........86 Endress+Hauser...
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Page 5: About This Document
1.2.3 Tool symbols Open-ended wrench 1.2.4 Symbols for certain types of information Permitted Procedures, processes or actions that are permitted. Forbidden Procedures, processes or actions that are forbidden. Tip Indicates additional information Reference to documentation Series of steps Endress+Hauser... -
Page 6: Documentation
1, 2, 3 ... Item numbers Series of steps Documentation The following document types are available in the Downloads area of the Endress+Hauser website (www.endress.com/downloads): For an overview of the scope of the associated Technical Documentation, refer to the following: •... -
Page 7: Terms And Abbreviations
• Upper range limit (URL) = 10 bar (150 psi) • Calibrated/adjusted span: 0 to 5 bar (0 to 75 psi) • Lower range value (LRV) = 0 bar (0 psi) • Upper range value (URV) = 5 bar (75 psi) Endress+Hauser... -
Page 8: Registered Trademarks
About this document Ceraphant PTC31B, PTP31B, PTP33B IO-Link |URV LRV| In this example, the TD is 2:1. This span is based on the zero point. Registered trademarks is a registered trademark of the IO-Link Consortium. Endress+Hauser... -
Page 9: Basic Safety Instructions
Clarification of borderline cases: ‣ With regard to special fluids and media used for cleaning, Endress+Hauser will be happy to assist in clarifying the corrosion-resistant properties of wetted materials but gives no guarantee or warranty as to the suitability of the materials. -
Page 10: Workplace Safety
It meets the general safety standards and legal requirements. It also complies with the EU directives listed in the device-specific EU Declaration of Conformity. Endress+Hauser confirms this by affixing the CE mark to the device. Endress+Hauser... -
Page 11: Product Description
The ceramic sensor is an oil-free sensor, i.e. the process pressure acts directly on the robust ceramic process membrane and causes it to deflect. A pressure-dependent change in capacitance is measured at the electrodes of the ceramic substrate and the process Endress+Hauser... - Page 12 Devices with metallic process membrane The process pressure deflects the metal process isolating diaphragm of the sensor and a fill fluid transfers the pressure to a Wheatstone bridge (semiconductor technology). The pressure-dependent change in the bridge output voltage is measured and evaluated. Endress+Hauser...
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Page 13: Incoming Acceptance And Product
A0028673 A0022101 Are the goods undamaged? DELIVERY NOTE A0028673 A0022104 Do the data on the nameplate correspond to the order specifications and the delivery note? If one of these conditions does not apply, please contact your Endress+Hauser sales office. Endress+Hauser... -
Page 14: Product Identification
(www.endress.com/deviceviewer): all the information about the measuring device is displayed. For an overview of the technical documentation provided, enter the serial number from the nameplates in W@M Device Viewer (www.endress.com/deviceviewer) 4.2.1 Manufacturer address Endress+Hauser SE+Co. KG Hauptstraße 1 79689 Maulburg, Germany Place of manufacture: See nameplate. 4.2.2 Nameplate... - Page 15 Transporting the product to the measuring point WARNING Incorrect transport! Housing and diaphragm may become damaged, and there is a risk of injury! ‣ Transport the measuring device to the measuring point in its original packaging or by the process connection. Endress+Hauser...
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Page 16: Mounting
A0024708 PTP31B PTP33B Process membrane axis is Process membrane pointing Process membrane pointing horizontal (A) upwards (B) downwards (C) Calibration position, no effect Up to +4 mbar (+0.058 psi) Up to –4 mbar (–0.058 psi) Endress+Hauser... -
Page 17: Mounting Location
• defined water column causes only minor/negligible measuring errors and • only minor/negligible heat effects on the device. Mounting above the tapping point is also permitted. Note the max. permitted ambient temperature of the transmitter! Take the influence of the hydrostatic water column into consideration. Endress+Hauser... - Page 18 • in the suction area of a pump • at a point in the tank which could be affected by pressure pulses from the agitator. • A functional test can be carried out more easily if you mount the device downstream from a shutoff device. Endress+Hauser...
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Page 19: Mounting Instructions For Oxygen Applications
• Is the device adequately protected against precipitation and direct sunlight? • Are the securing screws firmly tightened? • Is the pressure compensation element pointing downwards at an angle or to the side? • To prevent the penetration of moisture: are the connecting cables/plugs pointing downwards? Endress+Hauser... -
Page 20: Electrical Connection
1 x PNP switch output R1 (not with IO-Link functionality) M12 plug Valve plug Cable 0.63A 0.63A 0.63A L– L– A0029268 L– A0023271 A0022801 brown = L+ black = switch output 1 white = not in use blue = L- green/yellow = ground (a) reference air hose Endress+Hauser... - Page 21 = analog output 4 to 20 mA blue = L- green/yellow = ground (a) reference air hose IO-Link: 1 x PNP switch output R1 with additional analog output 4 to 20 mA (active) M12 plug 0.63 A IO-Link L– A0036998 Endress+Hauser...
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Page 22: Connection Data
Typical value at 20 °C (68 °F) approx. 200 mA. For switch output "1 x PNP", 200 mA can be guaranteed over the entire temperature range. Deviating from the IO-Link standard, larger currents are supported. Endress+Hauser... -
Page 23: Post-Connection Check
Is the terminal assignment correct? If required: has protective ground connection been established? If supply voltage is present: is the device ready for operation and do values appear on the display module or is the green status LED lit? Endress+Hauser... -
Page 24: Operation Options
They are primarily involved in maintenance and troubleshooting activities for which simple settings have to be made on the device. Technicians work with the devices over the entire life cycle of the product. Thus, commissioning and advanced settings and configurations are some of the tasks they have to carry out. Endress+Hauser... -
Page 25: Operation With Local Display
Ceraphant PTC31B, PTP31B, PTP33B IO-Link Operation options 7.1.3 Structure of the operating menu The menu structure has been implemented according to VDMA 24574-1 and complemented by Endress+Hauser-specific menu items. User role Submenu Meaning/use Operator (display Display/operat. Display of measured values, fault and information messages... -
Page 26: General Value Adjustment And Rejection Of Illegal Entries
A0017880 • Confirm entry • Jump to the next item • Selection of a menu item and activation of edit mode A0017881 • The key lock function (KYL) is accessed by pressing the key for longer than 2 seconds Endress+Hauser... - Page 27 • Exit the edit mode for a parameter without saving the changed value • You are in the menu at a selection level: each time you press the keys simultaneously, you go up a level in the menu. A0017879 A0017880 • Long ESC: press the keys for longer than 2 seconds Endress+Hauser...
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Page 28: Locking And Unlocking Operation
2. Enter a COD not equal to 0000 (value range: 0001 to 9999) 3. Wait 60 seconds or restart the device 4. Parameters are locked (protected against changes) Changing a parameter when the device is locked (taking the example of STL) 1. STL, LCK is displayed Endress+Hauser... - Page 29 4. The device is locked again after 60 seconds or following a restart Unlocking the locking mechanism permanently 1. EF → ADM → COD 2. LCK is displayed, enter the customer-specific value defined in COD 3. Enter "0000" 4. The device is unlocked (even after the device is restarted) Endress+Hauser...
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Page 30: Navigation Examples
• One LED indicates if the device is switched on or if an error or fault has occurred A0032027 Status LED Switch output LEDs Resetting to factory settings (reset) See the "Standard Command (Restore factory settings)" parameter description Endress+Hauser... -
Page 31: System Integration
• bar: 0.0001 • kPa: 0.01 • MPa: 0.00001 • psi: 0.001 Examples: Pressure value Transmitted Scaled with gradient -320 mbar -3200 -0.32 22 bar 220000 133 kPa 13300 665 psi 665000 399.5 bar 3995000 399.5 Endress+Hauser... -
Page 32: Reading Out And Writing Device Data (Isdu - Indexed Service Data Unit)
Service Data Unit) Device data are always exchanged acyclically and at the request of the IO-Link master. Using the device data, the following parameter values or device statuses can be read out: 8.2.1 Endress+Hauser-specific device data ISDU Name ISDU Size... - Page 33 0 ~ NO, rotated by 180° (DRO) 1 ~ YES Switch display on or off 0x0062 uint 0 ~ NO, (DOF) 1 ~ YES Device Type 0x0100 Uinteger16 r/- 0x92FE ENP_VERSION 0x0101 String 36587 Extended order code 0x0103 String Endress+Hauser...
- Page 34 Default value 7 … 8 VendorId 0x0007 to 0x0008 9 … 11 DeviceId 0x0009 to 0x000B 0x0007xx VendorName 0x0010 max. 64 String Endress+Hauser VendorText 0x0011 max. 64 String People for Process Automation ProductName 0x0012 max. 64 String Ceraphant ProductID 0x0013 max.
- Page 35 Param.SP1 SSC1.1 0x003C Float32T 1000.0 Param.SP2 SSC1.1 0x003D UintegerT 0 ~ High Config.Logic active 1 ~ Low active SSC1.1 0x003D UintegerT Config.Mod Deactivation 1 ~ Single point 2 ~ Window 3 ~ Two- point SSC1.1 0x003D Float32T 10.0 Config.Hyst Endress+Hauser...
- Page 36 0x4080 IntegerT Descriptor - Pressure.Sca 8.2.3 System commands Without Smart Sensor Profile ISDU (dec) Subindex Name ISDU (hex) Value range Access Reset to factory settings (RES) 0x0002 Device Access Locks.Data Storage Lock 0x000C 0 ~ False 2 ~ True Endress+Hauser...
- Page 37 SSC, Single Point Hysteresis Sp1 Switch point 1 MV Measured value inactive (orange) active (green) Window Mode always corresponds to whichever value is higher, SP1 or SP2, and SP always corresponds to whichever value is lower, SP1 or SP2. Endress+Hauser...
- Page 38 SP1 or SP2. Hysteresis is not used. A0046578 3 SSC, Two-point Switch point with lower measured value Switch point with higher measured value MV Measurement value Inactive (orange) Active (green) Endress+Hauser...
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Page 39: Commissioning
• Checklist for "Post-connection check" Commissioning with an operating menu Commissioning comprises the following steps: • Configure pressure measurement → 40 • Where necessary, perform position adjustment → 42 • Where necessary, configure process monitoring → 44 Endress+Hauser... -
Page 40: Configuring Pressure Measurement
3. Select Value for 20 mA (STU) parameter. Enter the value (300 mbar (4.4 psi)) and confirm. This pressure value is assigned to the upper current value (20 mA). The measuring range is configured for 0 to 300 mbar (0 to 4.4 psi). Endress+Hauser... - Page 41 300 mbar (4.4 psi). Select Pressure applied for 20mA (GTU) parameter. The selection is confirmed by pressing "Get Lower Limit". The pressure value present is assigned to the upper current value (20 mA). The measuring range is configured for 0 to 300 mbar (0 to 4.4 psi). Endress+Hauser...
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Page 42: Performing Position Adjustment
IO-Link: Parameter → Application → Sensor → Zero point adoption (GTZ) Description (Typically gauge pressure sensor) The pressure resulting from the orientation of the device can be corrected here. The pressure difference between zero (set point) and the measured pressure need not be known. Endress+Hauser... - Page 43 • Warnings C431 or C432 appear because the value 0 bar (0 psi) was assigned to the real value of 0.08 bar (1.2 psi) present and the sensor measuring range was thus exceeded by ± 20%. SP1 and STU values must be readjusted downwards by 0.08 bar (1.2 psi). Endress+Hauser...
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Page 44: Configuring Process Monitoring
• If the defined limit is undershot, the device continues measuring linearly. The output current decreases linearly to 3.8 mA and holds the value until the measured value rises above 3.8 mA again or the device detects an error → 48. Endress+Hauser... -
Page 45: Current Output
Enter the value for 20 mA in the selected pressure unit anywhere within the measuring range. The value can be entered in increments of 0.1 (increment depends on the measuring range). Options No selection. The user is free to edit the values. Factory setting Upper measuring limit or as per order specifications. Endress+Hauser... - Page 46 Incorrect entries are declined, and the last valid value prior to the change is used again. The measured value currently present is accepted as the value for 20 mA anywhere within the measuring range. There is a parallel shift of the sensor characteristic so that the pressure present becomes the max value. Endress+Hauser...
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Page 47: Application Examples
1. Set the switch point to 2 bar (29 psi) 2. Set the switch-back point to 1 bar (14.5 psi) 3. Configure the switch output as a "NO contact" (Mode = Two Point, Logic = High) The pump is controlled by the defined settings. Endress+Hauser... -
Page 48: Diagnosis And Troubleshooting
(e.g. "Parameter value above limit") may be displayed when the device is updated with these default values. Existing values are not accepted in this case. The default values apply exclusively to the 10 bar (150 psi) sensor. Endress+Hauser... -
Page 49: Diagnostic Events
Event number ↓ ↓ Example A0013959 If two or more diagnostic events occur simultaneously, only the diagnostic message with the highest priority is shown. The last diagnostic message is displayed - see Last Diagnostic (LST) in the Diagnosis submenu. Endress+Hauser... - Page 50 Switch point ≤ switchback Check switch points at output Without output 2 violated point Smart Sensor Profile C485 Warning IO-Link warning 0x8C01 Simulation active During simulation of the Switch off simulation switch output or current output, the device issues a warning message. Endress+Hauser...
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Page 51: Behavior Of The Device In The Event Of A Fault
The device displays warnings and faults via IO-Link. All the device warnings and faults are for information purposes only and do not have a safety function. The errors diagnosed by the device are displayed via IO-Link in accordance with NE 107. Depending on the Endress+Hauser... -
Page 52: Signal On Alarm 4 To 20 Ma
MAX to HLD (HOLD) active outside the fault state 10.5 Behavior of the device in the event of a voltage drop A diagnostic message is not output. The configuration and the settings made are retained. Endress+Hauser... -
Page 53: Behavior Of The Device In The Event Of An Incorrect Entry
• The cleaning agents used should not corrode the surface and the seals. • Mechanical damage to the process isolating diaphragm, e.g. due to sharp objects, must be avoided. • Observe the degree of protection of the device. See the nameplate if necessary → 14. Endress+Hauser... -
Page 54: Repair
The measuring device must be returned if the wrong device has been ordered or delivered. As an ISO-certified company and also due to legal regulations, Endress+Hauser is obliged to follow certain procedures when handling any returned products that have been in contact with medium. -
Page 55: Operating Menu
In the event of an error: MIN (≤3.6 mA) In the event of an error: MAX (≥21 mA) Last current value (HOLD) Switching delay time, output 1 Switchback delay time, output 1 Output 1 Endress+Hauser... - Page 56 Simulation current output Switch output opened Switch output closed Simulation value for analog output in mA Simulation value for analog output in mA Simulation value for analog output in mA Simulation value for analog output in mA Endress+Hauser...
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Page 57: With Smart Sensor Profile
Switchback delay time, output 1 SSC2 Switch output, output 2 2SP1 Switch point 1, output 2 2SP2 Switch point 2, output 2 2MOD TPNO TPNC SPNC SPNC DEAC 2HYS Endress+Hauser... - Page 58 Display measured value rotated by 180° Display off DIAG Diagnosis Current device status Last device status Simulation output 1 Switch output opened Endress+Hauser...
- Page 59 Simulation value for analog output in mA 21.95 Simulation value for analog output in mA The assignment of the outputs cannot be modified. For devices with a second output: can only be selected if the second output is switched on. Endress+Hauser...
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Page 60: Overview Of The Io-Link Operating
Switch point value / Upper value for pressure window, output 2 (SP2 / FH2) → 72 Switchback point value / Lower value for pressure window, output 2 (RP2 / → 72 FL2) Switching delay time, output 2 (dS2) → 79 Switchback delay time, output 2 (dR2) → 79 Endress+Hauser... -
Page 61: With Smart Sensor Profile
Parameter Application Sensor Operating Mode (FUNC) (Verweisziel existiert nicht, aber @y.link.required=' t rue' ) Unit changeover (UNI) → 66 Zero point configuration (ZRO) → 66 Zero point adoption (GTZ) → 67 Damping (TAU) → 68 Endress+Hauser... - Page 62 → 81 Reset to factory settings (RES) → 81 Back-to-box → 82 Observation Pressure → 83 Condensed Status → 83 Switch State Output (OU1) → 83 Switch State Output (OU2) → 83 Endress+Hauser...
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Page 63: Description Of Device Parameters
Enter device tag (max. 32 alphanumeric characters). Factory setting As per order specifications Function Tag Only with Smart Sensor Profile Navigation Identification → Function Tag Description Functional description Location Tag Only with Smart Sensor Profile Navigation Identification → Location Tag Description Location identification Endress+Hauser... -
Page 64: Diagnosis
Displays the current device status. Last Diagnostic (LST) Navigation Diagnosis → Last Diagnostic (LST) Description Displays the last device status (error or warning) that was rectified during operation. Simulation Switch Output (OU1) Navigation Diagnosis → Simulation Switch Output (OU1) Endress+Hauser... - Page 65 Options • OFF • 3.5 mA • 4 mA • 8 mA • 12 mA • 16 mA • 20 mA • 21.95 mA Endress+Hauser...
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Page 66: Parameter
Raw measured value – (manual offset) = display value (measured value) Example • Measured value = 0.002 bar (0.029 psi) • Set the manual offset to 0.002. • Display value (measured value) after position adjustment = 0 bar (0 psi) • The current value is also corrected. Endress+Hauser... - Page 67 • Warnings C431 or C432 appear because the value 0 bar (0 psi) was assigned to the real value of 0.08 bar (1.2 psi) present and the sensor measuring range was thus exceeded by ± 20%. SP1 and STU values must be readjusted downwards by 0.08 bar (1.2 psi). Endress+Hauser...
- Page 68 Parameter → Application → Sensor → Damping (TAU) Description The damping affects the speed at which the measured value reacts to changes in pressure. Input range 0.0 to 999.9 seconds in increments of 0.1 seconds Factory setting 2 seconds Endress+Hauser...
- Page 69 Options No selection. The user is free to edit the values. Factory setting Upper measuring limit or as per order specifications. Pressure applied for 4mA (GTL) Navigation Parameter → Application → Current output → Pressure applied for 4mA (GTL) Endress+Hauser...
- Page 70 The measured value currently present is accepted as the value for 20 mA anywhere within the measuring range. There is a parallel shift of the sensor characteristic so that the pressure present becomes the max value. Alarm current (FCU) Navigation Parameter → Application → Current output → Alarm current (FCU) Endress+Hauser...
- Page 71 • Highest priority = first message displayed • Lowest priority = last message displayed Only without Smart Sensor Profile Selection • Min: Lower alarm current (≤3.6 mA) • Max: Upper alarm current (≥21 mA) Factory setting Max or as per order specifications Endress+Hauser...
- Page 72 To prevent switch-on and switch-off if values are around the switch point "SP1" or switchback point "RP1", a delay can be set for the relevant points. In this regard, see the Switching delay time, output 1 (dS1) and Switchback delay time, output 1 (dR1) parameter descriptions. Endress+Hauser...
- Page 73 FH1 Upper value of the pressure window FL1 Lower value of the pressure window Selection No selection. The user is free to edit the values. Factory setting Factory setting (if no customer-specific setting is ordered): Switch point SP1/FH1: 90%; switchback point RP1/FL1: 10% Endress+Hauser...
- Page 74 Set time for which the specific switch point must be reached continuously without interruption until an electrical signal change takes place. dR1 Set time for which the specific switchback point must be reached continuously without interruption until an electrical signal change takes place. Input range 0.00 - 50.00 seconds Endress+Hauser...
- Page 75 • 1 = SSC1.1 Pressure • 2 = SSC1.2 success • 255 = All SSC Factory setting Teach SP1 Navigation Parameter → Teach → Single Value → Teach SP1 Description System command (value 65) "Teach switch point 1" Teach SP2 Endress+Hauser...
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Page 76: Ssc1.1 Param. Sp2
Parameter → Signal Switching Channels 1.1 → SSC1.1 Config. Logic Description Logic for inverting the switching signal SSC1.1 for pressure Selection • 0 = High active • 1 = Low active Factory setting SSC1.1 Config. Mode Navigation Parameter → Signal Switching Channels 1.1 → SSC1.1 Config. Mode Endress+Hauser... -
Page 77: Ssc1.1 Config. Hyst
0 to 50 s with a resolution of 2 decimal places. If the measured value leaves the switching range during the configured delay time, the delay time starts again. Selection 0.00 to 50.00 s Factory setting Switching Signal Channel 1.2 SSC1.2 Param. SP1 Endress+Hauser... -
Page 78: Ssc1.2 Param. Sp2
• 3 = Two-point Factory setting SSC1.2 Config. Hyst. Navigation Parameter → Signal Switching Channels 1.2 → SSC1.2 Config. Hyst. Description Hysteresis of switching signal SSC1.2 for pressure Selection No selection. The user is free to edit the values. Endress+Hauser... -
Page 79: Switching Delay Time, Output
0 to 50 s with a resolution of 2 decimal places. If the measured value leaves the switching range during the configured delay time, the delay time starts again. Selection 0.00 to 50.00 s Factory setting Endress+Hauser... - Page 80 Parameter → Teach → Single Value → Teach SP2 Description System command (value 66) "Teach switch point 2" Teach Result State Navigation Parameter → Teach → Single Value → Teach Result State Description Result of the activated system command Endress+Hauser...
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Page 81: Hi Max Value
Any customer-specific configuration carried out at the factory is not affected by a reset (customer-specific configuration remains). Note The last error is not reset in a reset. Revisioncounter (RVC) Navigation Parameter → System → Device Management → Revisioncounter (RVC) Description Counter that indicates the number of parameter changes. DVA Measured value display Endress+Hauser... -
Page 82: Back-To-Box
Parameter → System → Device Management → Back-to-box Description Total reset (IO-link); this code resets all the parameters apart from: • Revision-counter • Peakhold indicator Any simulation that may be running is terminated, the "F419" is displayed and a manual restart is required. Endress+Hauser... -
Page 83: Observation
Ceraphant PTC31B, PTP31B, PTP33B IO-Link Description of device parameters 15.4 Observation The process data → 31 are transmitted acyclically. Endress+Hauser... -
Page 84: Accessories
PTP33B APV Inline 52024000 52024007 16.3 Flush mount pipe connections M24 Device Description Option PTP33B Pipe connection DN25 DIN11866, weld-in, flush mount, for devices with M24 connection PTP33B Pipe connection DN25 DIN11866, Clamp DIN32676, flush mount, for devices with M24 connection Endress+Hauser... -
Page 85: M12 Plug-In Jack
• 4 = BK = black 40 (1.57) ³ A0024476 M12 90 degrees IP67 • Union nut: GD Zn/Ni 71114212 (self-terminated connection • Body: PBT at M12 plug) • Seal: NBR A0024478 Product Configurator, order code for "Accessory enclosed" Endress+Hauser... -
Page 86: Index
LO Min value (minimum indicator) ....81 Switchback delay time, output 1 (dR1) ..74, 77 Switchback delay time, output 2 (dR2) ... . 79 Endress+Hauser... - Page 87 Zero point adoption (GTZ) ....42, 67 Zero point configuration (ZRO) ....42, 66 Endress+Hauser...
- Page 88 *71621495* 71621495 www.addresses.endress.com...
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