Driven Clutch Assembly - Polaris PREDATOR 50 2009 Manual

Driven Clutch Assembly

1. Insert new seals into the outer sheave assembly. Fill the
outer sheave cavity with fresh grease and slide onto the
inner sheave shaft. Align and insert the (2) roller/pin
assemblies. Install new o-rings and the outer roller pin
cover. Place the washer onto the threaded shaft and apply
Loctite 272 to the threads.
2. Have an assistant available for final assembly. Install the
compression spring. Place the friction pad assembly over
the spring and compress the driven assembly together with
both hands. With the assembly compressed and the threads
exposed, have an assistant thread a new assembly nut onto
the shaft. Secure the assembly in a clamping device and
torque the assembly nut to specification.
Driven Assembly Nut Torque
50-54 ft. lbs. (68-73 Nm)
3. Install the drive belt on driven clutch and move belt as far
into the sheaves as possible.
4. Loop the belt over the drive clutch and install driven clutch
on transmission shaft.
5. Install driven clutch hub, then the retaining nut and O-ring.
Torque retaining nut to specification.
Driven Clutch Nut Torque
24 ft. lbs. (34 Nm)
CVT SYSTEM
7
7.9