Drive Clutch Assembly - Polaris PREDATOR 50 2009 Manual

CVT SYSTEM

Drive Clutch Assembly

1. Apply a very light film of grease to the seal lips and drive
clutch sleeve. Then install the sleeve.
2. Install all rollers with open end facing inward toward
divider (A) (the side with inner bushing visible.)
3. Install the cam plate.
4. Install the bushing, primary sliding sheave and cam plate
assembly.
NOTE: When installing the primary sliding sheave
and the cam plate assembly, hold the assembly
together to prevent the rollers from dislodging.
7.6
5.
6.
7.
A
8.
9.
10. Install flat washer and nut and torque to specification.
Open the sheaves of the secondary clutch and push the belt
down between the sheaves.
Install the driven clutch on the transmission input shaft,
looping the belt onto the drive clutch sleeve as shown.
Pinch the belt in the middle and install the outer drive clutch
sheave as far as possible. Hold outer sheave in place.
Install the claw washer, engaging the inner spline of the
washer on the crankshaft and the outer claws (B) in the
sheave.
B
Install the kick start drive hub, making sure the inner splines
(C) are engaged on the crankshaft.
Drive Clutch Lock Nut Torque
29 ft. lbs. (39 Nm)
C