MAINTENANCE
Engine Mounts
Inspect engine mounts for cracks or damage.
Engine Fastener Torque
Check engine fasteners and ensure they are tight
CVT Drying (90cc Models)
NOTE: If operating the ATV through water, be sure
to check the CVT and other components for water
ingestion. The ATV should be checked immediately.
There may be some instances when water is accidently ingested
into the CVT system. Use the following instructions to dry it out
before operating. The drain plug is located on the bottom of the
CVT cover.
1.
Remove the drain plug located under the CVT housing.
Allow the water to drain. Reinstall the drain plug.
2.
Shift the transmission into neutral.
3.
Start the engine. Apply varying throttle for 10-15 seconds
to expel the moisture and air-dry the belt and clutches. Do
not hold the throttle wide open for more than 3 - 4 seconds.
4.
Allow the engine RPM to settle to an idle speed.
5.
Test for belt slippage. If the belt slips, repeat the process.
CAUTION
Exposure to salt water will cause corrosion to metal
components. If the vehicle is operated in salt water
areas, rinse it off frequently with fresh water.
2.18
CVT Drain Plug
Exhaust Spark Arrestor Cleaning
Do not perform clean out immediately after the
engine has been run, as the exhaust system
becomes very hot. Serious burns could result
from contact with exhaust components.
To reduce fire hazard, make sure that there are
no combustible materials in the area when
purging the spark arrestor.
Wear eye protection.
Do not stand behind or in front of the vehicle
while purging the carbon from
the spark arrestor.
Never run the engine in an enclosed area.
Exhaust contains poisonous carbon monoxide
gas. Do not go under the machine while it is
inclined. Set the hand brake and block the
wheels to prevent roll back. Failure to heed
these warnings could result in serious
personal injury or death.
The exhaust pipe must be periodically purged of accumulated
carbon as follows:
1.
Remove the (3) or (6) screws (A) and remove the arrestor
screen from the end of the muffler.
Predator 50
Outlaw 90
Sportsman 90
WARNING
Arrestor Screen
Arrestor Screen
A
A