6.
Install two cylinder base bolts (C) with carburetor drain
hose guide on lower bolt.
7.
Install cylinder head bolt (D.
8.
Install four head nuts (E) with new sealing washers.
E
9.
Torque cylinder head and bolts in two steps to specification,
following the sequence shown.
Torque Pattern
Head Nuts
11.5 lb-ft. (15.5 Nm)
2
3
5
7
6
4
1
Cam Chain Tensioner Installation
1.
Install tensioner body with a new gasket onto the cylinder.
2.
Depress ratchet pawl (A) and push plunger (B) into
tensioner body.
B
C
D
6 mm
(On Head)
87 lb-in. (10 Nm)
6 mm
(On Cylinder Base)
87 lb-in. (10 Nm)
A
ENGINE / TRANSMISSION
3.
With the plunger retracted, install the tensioner assembly
and tighten the bolts to specification.
Tensioner Body Bolt Torque:
5-6.5 ft. lbs. (7-9 Nm)
4.
Install spring and cap with new sealing washer. Torque cap
to specification. Verify proper camshaft timing (Step 5).
Tensioner Cap Torque:
5-6.5 ft. lbs. (7-9 Nm)
3
3.31