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SAMES KREMLIN Cyclix 200 L Instruction Manual

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Cyclix 200 L
Instruction manual
DRT582350110
A - 2023/10

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Summary of Contents for SAMES KREMLIN Cyclix 200 L

  • Page 1 Cyclix 200 L Instruction manual DRT582350110 A - 2023/10...
  • Page 2 No part of this document may be communicated or reproduced in any form, nor may its contents be used or communicated, without the express written permission of Sames. The descriptions and characteristics contained in this document are subject to change without notice. ©...
  • Page 3 Services Certification and referencing Sames is certified as a training centre by the DIRRECTE of the Auvergne Rhône Alpes region under the number 84 38 06768 38. Throughout the year, our company provides training courses that enable you to acquire the know-how required for the implementation and maintenance of your equipment in order to guarantee its long-term performance.

  • Page 4: Table Of Contents

    Cyclix 200 L 1. Health and safety instructions - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 6 1.1.
  • Page 5 8.1. Cyclix 200 L / 52.8 US gal ....... . .

  • Page 6: Health And Safety Instructions

    1. Health and safety instructions 1.1. Configuration of the certified equipment This manual defines the configuration of the certified equipment. 1.2. Marking 1.2.1. Description of the nameplate marking Each device is marked with the name of the manufacturer, the device reference and important informations for the use of the device: air pressure, electrical power,...
  • Page 7 Description Sigle Sames Manufacturer’s brand STAINS FRANCE Manufacturer's address REF. Part number of the unit SERIE Number given by Sames. The two first numbers indicate the manufacturing year. MAX. PRESS. BAR/PSI Maximum pressure II 2 G : Use in explosive area II: Group II 2: Category 2 Surface equipment intended for use in environment where...
  • Page 8 Agitator motor Description Sigle Sames Manufacturer’s brand STAINS FRANCE Manufacturer's address REF. Part number of the unit SERIE Number given by Sames. The two first numbers indicate the manufacturing year. MAX. PRESS. BAR/PSI Maximum pressure II 1/2 G : Use in explosive area II: Group II II 1/2 D 1/2: Categories 1 and 2...

  • Page 9: Standards And Guidelines Applied

    Each appliance is fitted with a nameplate bearing the name of the manufacturer, the appliance reference number, essential information (pressure, power,...) and sometimes the pictogram shown opposite. The equipment is made from high quality, recyclable and reusable materials. Find out about dedicated collection systems for electrical and electronic appliances. Respect local regulations and do not dispose of your old appliances with your household waste, in order to prevent environmental and health impacts.

  • Page 10: Meaning Of The Pictograms

    1.3. Meaning of the pictograms Danger: Danger: Danger: Danger: Danger: Electricity Automatic start Hot parts or Risk of explosion General surfaces Danger: Danger: Danger: Danger: Danger: High pressure Pinching and/or Atex Zone Flammability hazard Corrosive products crushing Danger: Danger: Prohibition Obligation: Obligation: Toxic materials...

  • Page 11: Precautions For Use

    1.4. Precautions for use 1.4.1. General Carefully read all operating instructions and device labels, including general safety instructions DRT582180110. Personnel qualification Personnel using the regulator must be qualified and competent in safety matters, and must comply with legal requirements. Safety data sheets for the products used must be consulted. Only qualified personnel may work on the equipment.

  • Page 12: Warnings

    1.5. Warnings It is imperative that anyone with a pacemaker not use the equipment or enter the projection area. Indeed, high voltage can cause the pacemaker to malfunction. This equipment may be dangerous if not used, disassembled and reassembled in accordance with the rules specified in this manual and any applicable European Standard or national safety regulations.

  • Page 13: Important Recommendations

    1.6. Important recommendations 1.6.1. Non-intended use and/or foreseeable misuse Any use other than the use described in the paragraph, ’Intended use’ and in this operating manual, and any use that extends beyond the specified intended use, shall apply as non-intended use. The manufacturer shall not be liable for any damage resulting from non-intended use.

  • Page 14: Warranty

    1.7. Warranty Sames grants a contractual warranty for a period of twelve (12) months from the date of availability to the customer provided that the conditions of use indicated in this technical manual are complied with. In order to be implemented, the warranty claim must define precisely, in writing the malfunction in question, must be accompanied by the defective material and/or component and must include the conditions under which the customer acquired the material from Sames.

  • Page 15: Description

    2. Description 2.1. General The Cyclix agitator is designed to be installed on drums, model 200 L / 52.8 US gal. It is designed to ensure the homogenization and to bring liquids or semi liquids products the drums contain. Each assembly consists of a ram, a cover fitted with an agitator, a suction rod and a return-rod. The ram makes easier the installation and the replacement of the drum.

  • Page 16: Function Of The Different Components

    2.2. Function of the different components Benchmarks Component Function Single-post ram Simplifies lifting of cover/agitator assembly. Single-post ram control Operates the ram control lever to raise or lower the arm/cover assembly via the ram jack. Cover Enables the drum to be closed to prevent product splashing when the agitation unit is in operation.

  • Page 17: Technical Features

    3. Technical features 3.1. Dimensions (mm / ’’) AGITATION UNIT ON RAM Dimensions (mm / ’’) 942.4 / 37.1 1504 / 59.2 Ø 641,5 977.3 / 38.4 949.1 / 37.3 Member of Exel group DRT582350110 A - 2023/10...
  • Page 18 AGITATOR Dimensions (mm / ’’) 1090.5 / 42.9’’ 363.5 / 14.3’’ 57.3 / 2.2’’ 359.7 / 14.1’’ 830.2 / 32.7’’ Ø 160 220.3 / 8.7’’ 247.2 / 9.7’’ Ø 150 17.5 / 0.7’’ 24.5 / 0.9’’ Member of Exel group DRT582350110 A - 2023/10...

  • Page 19: Operating Features

    3.2. Operating features Weight Agitation unit on ram 61 Kg / 134.5 Lbs Agitation unit 22.6 Kg / 48.5 Lbs Geared motor 6.2 Kg / 13.3 Lbs Agitator geared motor Range 200 L / 52.8 US gal Part number 146 020 466 Weight 6.2 Kg / 13.3 Lbs Rotational speed (1/min)
  • Page 20 Torque / Rotational speed Rotational speed Power / Rotational speed Watt Rotational speed Air consumption / Rotational speed Rotational speed Member of Exel group DRT582350110 A - 2023/10...

  • Page 21: Connections

    3.2.2. Connections Connection to the compressed air supply Air fitting G 1/4’’ Compressed air supply inlet (2-6 bar / 29-87 psi) Hose Ø 6 mm / 8 mm Compressed air supply outlet Hose Ø 10 mm / 12 mm Level of filtration required 5 μm Maximum connection capacity to compressed air network 6 bar / 87 psi...

  • Page 22: Operating Principle

    3.4. Operating principle The agitator is equipped with a geared motor with shaft and propellers. By adjusting the air pressure at the motor inlet, the liquids contained in the drum can be mixed at different speeds according to need. The single-post ram is designed to move the agitator up or down along a vertical axis. The height of the agitator can be adjusted in relation to the drum containing the liquids to be mixed.

  • Page 23: Schematics

    4. Schematics Not applicable 5. Start-up 5.1. Tools Part numbers Description Sales unit 554 180 004 Loctite 270 (50 ml / 1.7 oz) 554 180 015 Loctite 5772 (50 ml / 1.7 oz) 560 440 101 PTFE grease tube (10 ml / 0.3 oz) Other tools and accessories required: The tools listed below are recommended for installation and maintenance of the equipment: •...

  • Page 24: Operating Instructions

    5.1.1. Operating instructions Before any intervention, respect the health and safety instructions see § 1 page IMPORTANT : The ram (1) must be installed on a horizontal, stable and level surface (e.g. concrete slab). It must be secured to the floor by suitable fastening devices to ensure stability during use. •...
  • Page 25 • Step 3: Get the air supply hose quick-release coupling (7.2). Plug it into the air inlet of the ram (1) control valve (2). • Step 4: Hold the pneumatic control lever (2) of the ram (1) upwards to obtain a suitable working height for the cover (6).
  • Page 26 • Step 5: Place the geared motor (7.1.1.1) of the agitator (7) in the centre of the cover (6). 7.1.1.1 Tighten it by means of the 4 screws (7.1.1.4) and of the 8 washers (7.1.1.5 & 7.1.1.6) by means of a 13 mm flat wrench.
  • Page 27 • Step 7: Apply glue (Loctite 5772) on the 2 screws (7.1.1.2.1). Screw them by means of a n°6 hex key. Tightening torque: 17 N.m. / 12.5 Ft.Lbs 7.1.1.2.1 • Step 8: Install the ground wire (7.1.1.3) on the geared motor 7.1.1.3 (7.1.1.1).
  • Page 28 • Step 10: Install the tube (8.2). Tighten the nut (D). • Step 11: IMPORTANT : To prevent injury or damage, the propellers are wrapped. 7.1.2 Place the upper propeller (7.1.3) on the agitator rod (7.1.2). Tighten the screw (E) by means of a 8 mm flat wrench. 7.1.3 Tightening torque: 17 N.m.
  • Page 29 • Step 12: Install the ring (8.3.1.2) on the agitator rod (7.1.2). IMPORTANT : The ring must be located below the upper propeller previously installed. 7.1.2 8.3.1.2 • Step 13: Place the agitator axis supports (8.3.1.1) on the agitator rod (7.1.2) as well as the suction rod (8.1). Tighten the 4 screws (8.3.1.3), the 8 washers (8.3.1.4 &...
  • Page 30 • Step 14: Install the ring (8.3.2.2) on the agitator rod (7.1.2). 7.1.2 8.3.2.2 • Step 15: Place the agitator axis supports (8.3.2.1) on the agitator rod (7.1.2) as well as the tube (8.2). Tighten the 4 screws (8.3.2.3), the 8 washers (8.3.2.4 & 8.3.2.5 8.3.2.5) and the 4 nuts (8.3.2.6) by means of a 10 mm flat wrench and of a n°5 hex key.
  • Page 31 • Step 16: Place the lower propeller (7.1.3) on the agitator rod (7.1.2). Tighten the screw (E) by means of a 8 mm flat wrench. 7.1.2 Tightening torque: 17 N.m. / 12.5 Ft.Lbs 7.1.3 IMPORTANT : The mounting direction of the lower propeller differs from that of the upper propeller.
  • Page 32 • Step 18: Hold down the pneumatic control lever (2) of the ram (1). The arm/cover assembly is lowered by the ram's jack into the lowered position. • Step 19: Disconnect the quick release coupling from the air supply (7.2) hose of the ram (1) control (2). Connect it to the agitator air supply.

  • Page 33: Installation

    5.2. Installation Inside the spray booth Zone 1 Outside spray booth Safe zone A - Zone 1 (Z1) or zone 2 (Z2) explosive zone: spray booth B - Non-explosive zone C - Zone 0 (Z0) IMPORTANT : The 1 m / 39.37’’ distance indicated in this diagram is given as for information purposes only and hold harmless to Sames.
  • Page 34 Benchmarks Description Single-post ram Cover Agitator Suction rod Return rod Pump (*) Gun (*) Circulating valve or back pressure regulator (*) * Not provided Member of Exel group DRT582350110 A - 2023/10...

  • Page 35: Shutdown And Start-Up Procedures

    5.3. Shutdown and start-up procedures 5.3.1. Shutdown and replacement of the drum procedures Before any intervention, respect the health and safety instructions see § 1 page Before any work is carried out on the system during shutdown, assembly, cleaning or replacement of parts, shut the air and carry out the following procedure: •...

  • Page 36: Maintenance

    6. Maintenance Preventive maintenance is an inherent part of production and ensures the reliability of the installation. As a reminder, the performance of equipment can only be guaranteed if a minimum of control and cleaning operations are performed on this equipment. IMPORTANT : Soiling and wear of the equipment depends on the operating and application conditions as well as the production rates.

  • Page 37: Maintenance Summary Table

    6.1. Maintenance summary table The frequency of maintenance indicated in the procedures below is only indicative. The user will have to create his own range of maintenance as he uses the Sames equipment. Procedure Detail Duration Frequency (*) Replacement Maintenance of the ram (1) Disassembly of the ram (1) 30 min Every 2 years...

  • Page 38: Preventive Maintenance Plan - Pmp 582350110

    6.2. Preventive maintenance plan - PMP 582350110 see § 10.1 page 108 The proposed preventive maintenance plan aims to define in an exhaustive way, the actions of checking, replacement and cleaning of the installed Sames equipment. In order to anticipate breakdowns and malfunctions that may be due to technical deviations of the installation, the preventive maintenance plan annexed to the user's manual recalls the routine maintenance operations necessary for a better comfort in the use of the production tool.

  • Page 39: Maintenance

    6.3. Maintenance Before any intervention, respect the health and safety instructions see § 1 page Please refer to the Preventive Maintenance Plan see § 10.1 page 108 for more information. 6.3.1. Maintenance and monitoring periods Schedule a routine maintenance after a set number of hours of operation. The user’s maintenance department determines the frequency based on the product, the work rate and the usual pressure.

  • Page 40: Replacement

    6.4. Replacement Before any intervention, respect the health and safety instructions see § 1 page 6.4.1. Procedure A: maintenance of the ram (1) 6.4.1.1. Procedure A1: disassembly of the ram (1) • Step 1: Screw the knob of the air regulator (7.3). The motor of the agitator stops.
  • Page 41 • Step 2: Hold up the pneumatic control lever (2) of the ram (1). The arm/cover assembly is lifted by the ram's jack into the upper position. Take off the drum (F). • Step 3: Hold down the pneumatic control lever (2) of the ram (1). The arm/cover assembly is lowered by the ram's jack into the lowered position.
  • Page 42 • Step 4: Disconnect the ram (1) air supply hose from the compressed air network (0 bar / 0 psi). 0 bar / 0 psi • Step 5: Untighten the 2 washers (1.1) and the 2 screws (1.2) from the plate and the counterplate of the ram (1) by means of a 8 mm flat wrench.
  • Page 43 • Step 7: Untighten the 2 screws and the 2 nuts of the control (2) ram (1) by means of a 7 mm flat wrench and a n°3 hex key. Remove the ram control (2) from the ram (1). • Step 8: Unscrew the nut (1.4) and the washer (1.5) by means of a 30 mm flat wrench from the ram lever-arm to remove it.
  • Page 44 6.4.1.2. Procedure A2: Re-assembly of the ram (1) • Step 1: Apply grease (PTFE grease) on the seals as well as on the jack ram. Reinstall the seals on the jack. • Step 2: Reinstall the jack in the ram (1). Reinstall the circlips (4).
  • Page 45 • Step 3: Install the arm-lever on the ram (1). Install the washer (1.5) and the nut (1.4) and screw by means of a 30 mm flat wrench. • Step 4: Reinstall the control (2) ram (1) tightening the 2 screws and the nuts by means of a 7 mm flat wrench and a n°3 hex key.
  • Page 46 • Step 6: Place the cover (6) in front of the plate and the counterplate of the ram (1). Tighten the 2 washers (1.1) and the 2 screws (1.2) by means of a 8 mm flat wrench. • Step 7: Connect the ram (1) air supply hose to the compressed air network.
  • Page 47 • Step 8: Hold the pneumatic control lever (2) of the ram (1) upwards. The arm/cover assembly is lifted by the ram jack and moved into the upper position. Locate a drum (F) under the agitation unit. • Step 9: Hold down the pneumatic control lever (2) of the ram (1).
  • Page 48 • Step 10: Disconnect the quick release coupling from the air supply (7.2) hose of the ram (1) control (2). Connect it to the agitator air supply. Adjust the air regulator (7.3) by controlling the rotation speed of the agitator from the hatch. Unscrew slightly the knob of the air regulator (7.3) - 6 bar / 87 psi maximum - to make the geared motor operate very slowly for a few seconds, then bring it up to nominal speed.

  • Page 49: Procedure B: Maintenance Of The Cover (6)

    6.4.2. Procedure B: maintenance of the cover (6) 6.4.2.1. Procedure B1: disassembly of the cover (6) • Step 1: Screw the knob of the air regulator (7.3). The motor of the agitator stops. Disconnect the quick release coupling of the air supply hose (7.2) from the air inlet of the agitator.
  • Page 50 • Step 2: Hold up the pneumatic control lever (2) of the ram (1). The arm/cover assembly is lifted by the ram's jack into the upper position. Take off the drum (F). • Step 3: Hold down the pneumatic control lever (2) of the ram (1). The arm/cover assembly is lowered by the ram's jack into the lowered position.
  • Page 51 • Step 4: Disconnect the ram (1) air supply air hose from the compressed air network (0 bar / 0 psi). 0 bar / 0 psi • Step 5: Untighten the screw (E) by means of a 8 mm flat wrench. Remove the lower propeller (7.1.3) from the agitator rod 7.1.2 (7.1.2).
  • Page 52 • Step 6: Untighten the 4 screws (8.3.2.3), the 8 washers (8.3.2.4 & 8.3.2.5) and the 4 nuts (8.3.2.6) by means of a 10 mm flat wrench and of a n°5 hex key. 8.3.2.5 8.3.2.6 8.3.2.4 8.3.2.3 8.3.2.1 8.3.2.1 7.1.2 •...
  • Page 53 • Step 8: Untighten the 4 screws (8.3.1.3), the 8 washers (8.3.1.4 & 8.3.1.5) and the 4 nuts (8.3.1.6) by means of a 10 mm flat wrench and of a n°5 hex key. 8.3.1.5 8.3.1.4 8.3.1.1 8.3.1.1 8.3.1.6 8.3.1.3 7.1.2 •...
  • Page 54 • Step 10: Untighten the screw (E) by means of a 8 mm flat wrench. Remove the upper propeller (7.1.3) from the agitator rod (7.1.2). 7.1.2 7.1.3 • Step 11: Untighten the nut (D). Remove the tube (8.2). Member of Exel group DRT582350110 A - 2023/10...
  • Page 55 • Step 12: Untighten the ring (C). Untighten the nut (B) by means of a spanner wrench. Remove the suction rod (8.1) as well as the strainer (8.1.1). 8.1.1 • Step 13: 7.1.1.3 Untighten the locking screw (A) by means of a 10 mm flat wrench.
  • Page 56 • Step 14: Unscrew the 2 screws (7.1.1.2.1) from the adapter (7.1.1.2.2) by means of a n°6 hex key. 7.1.1.2.1 7.1.1.2.2 Remove the agitator rod (7.1.2) as well as the adapter (7.1.1.2.2). 7.1.1.1 7.1.1.2.2 7.1.2 Member of Exel group DRT582350110 A - 2023/10...
  • Page 57 • Step 15: Untighten the 4 screws (7.1.1.4) and the 8 washers (7.1.1.5 & 7.1.1.6) located under the cover (6) by means of a 13 mm flat wrench. 7.1.1.6 7.1.1.5 7.1.1.4 Remove the geared motor (7.1.1.1) of the agitator (7) from the cover (6).
  • Page 58 • Step 16: Untighten the 2 washers (1.1) and the 2 screws (1.2) from the plate and the counterplate of the ram (1) by means of a 8 mm flat wrench. Remove the cover (6) from the ram (1). • Step 17: Untighten the 4 nuts (6.5), the 4 washers (6.4) and the 4 screws (6.3) by means of a 10 mm flat wrench and a n°5 hex key to remove the handles (6.2) from the cover (6.1).
  • Page 59 6.4.2.2. Procedure B2: Re-assembly of the cover (1) • Step 1: Tighten the 4 nuts (6.5), the 4 washers (6.4) and the 4 screws (6.3) by means of a 10 mm flat wrench and a n°5 hex key to install the handles (6.2) on the cover (6.1). •...
  • Page 60 • Step 3: Connect the ram (1) air supply to the compressed air network (maximum 6 bar / 87 psi). 0-6 bar / 0-87 psi • Step 4: Take the quick release coupling of the air supply hose (7.2). Connect it to the control (2) ram (1). •...
  • Page 61 • Step 6: Place the geared motor (7.1.1.1) of the agitator (7) in the centre of the cover (6). 7.1.1.1 Tighten it by means of the 4 screws (7.1.1.4) and of the 8 washers (7.1.1.5 & 7.1.1.6) by means of a 13 mm flat wrench.
  • Page 62 • Step 8: Apply glue (Loctite 5772) on the 2 screws (7.1.1.2.1). Screw them by means of a n°6 hex key. Tightening torque: 17 N.m. / 12.5 Ft.Lbs 7.1.1.2.1 • Step 9: Install the ground wire (7.1.1.3) on the geared motor 7.1.1.3 (7.1.1.1).
  • Page 63 • Step 11: Install the tube (8.2). Tighten the nut (D). • Step 12: Place the upper propeller (7.1.3) on the agitator rod (7.1.2). Tighten the screw (E) by means of a 8 mm flat wrench. Tightening torque: 17 N.m. / 12.5 Ft.Lbs 7.1.2 7.1.3 Member of Exel group...
  • Page 64 • Step 13: Install the ring (8.3.1.2) on the agitator rod (7.1.2). IMPORTANT : The ring must be located below the upper propeller previously installed. 7.1.2 8.3.1.2 • Step 14: Place the agitator axis supports (8.3.1.1) on the agitator rod (7.1.2) as well as the suction rod (8.1). 8.3.1.5 8.3.1.4 8.3.1.1...
  • Page 65 • Step 15: Install the ring (8.3.2.2) on the agitator rod (7.1.2). 7.1.2 8.3.2.2 • Step 16: Place the agitator axis supports (8.3.2.1) on the agitator rod (7.1.2) as well as the tube (8.2). 8.3.2.5 Tighten the 4 screws (8.3.2.3), the 8 washers (8.3.2.4 & 8.3.2.5) and the 4 nuts (8.3.2.6) by means of a 10 mm flat 8.3.2.6 8.3.2.4...
  • Page 66 • Step 17: Place the lower propeller (7.1.3) on the agitator rod (7.1.2). Tighten the screw (E) by means of a 8 mm flat wrench. 7.1.2 Tightening torque: 17 N.m. / 12.5 Ft.Lbs 7.1.3 IMPORTANT : The mounting direction of the lower propeller differs from that of the upper propeller.
  • Page 67 • Step 19: Hold the pneumatic control lever (2) of the ram (1) upwards. The arm/cover assembly is lifted by the ram jack and moved into the upper position. Locate a drum (F) under the agitation unit. • Step 20: Hold down the pneumatic control lever (2) of the ram (1).
  • Page 68 • Step 21: Disconnect the quick release coupling from the air supply (7.2) hose of the ram (1) control (2). Connect it to the agitator air supply. Adjust the air regulator (7.3) by controlling the rotation speed of the agitator from the hatch. Unscrew slightly the knob of the air regulator (7.3) - 6 bar / 87 psi maximum - to make the geared motor operate very slowly for a few seconds, then bring it up to nominal speed.

  • Page 69: Procedure C: Maintenance Of The 200 L / 52.8 Us Gal Agitator - Ptm Motor - 2 Sabre Propellers

    6.4.3. Procedure C: maintenance of the 200 L / 52.8 US gal agitator - PTM motor - 2 sabre propellers (7) 6.4.3.1. Procedure C1: disassembly of the 200 L / 52.8 US gal agitator - PTM motor - 2 sabre propellers (7) •...
  • Page 70 • Step 2: Hold up the pneumatic control lever (2) of the ram (1). The arm/cover assembly is lifted by the ram's jack into the upper position. Take off the drum (F). • Step 3: Hold down the pneumatic control lever (2) of the ram (1). The arm/cover assembly is lowered by the ram's jack into the lowered position.
  • Page 71 • Step 4: Disconnect the ram (1) air supply air hose from the compressed air network (0 bar / 0 psi). 0 bar / 0 psi • Step 5: Untighten the screw (E) by means of a 8 mm flat wrench. Remove the lower propeller (7.1.3) from the agitator rod 7.1.2 (7.1.2).
  • Page 72 • Step 6: Untighten the 4 screws (8.3.2.3), the 8 washers (8.3.2.4 & 8.3.2.5) and the 4 nuts (8.3.2.6) from the support (8.3.2) by means of a 10 mm flat wrench and of a n°5 hex key. 8.3.2.5 8.3.2.6 8.3.2.4 8.3.2.3 8.3.2.1 8.3.2.1...
  • Page 73 • Step 8: Untighten the 4 screws (8.3.1.3), the 8 washers (8.3.1.4 & 8.3.1.5) and the 4 nuts (8.3.1.6) from the support (8.3.1) by means of a 10 mm flat wrench and of a n°5 hex key. 8.3.1.5 8.3.1.4 8.3.1.1 8.3.1.1 8.3.1.6 8.3.1.3...
  • Page 74 • Step 10: Untighten the screw (E) by means of a 8 mm flat wrench. Remove the upper propeller (7.1.3) from the agitator rod (7.1.2). 7.1.2 7.1.3 • Step 11: Untighten the locking screw (A) by means of a 10 mm flat 7.1.1.3 wrench.
  • Page 75 • Step 12: Unscrew the 2 screws (7.1.1.2.1) from the adapter (7.1.1.2.2) by means of a n°6 hex key. 7.1.1.2.1 7.1.1.2.2 Remove the agitator rod (7.1.2) as well as the adapter (7.1.1.2.2). 7.1.1.1 7.1.1.2.2 7.1.2 Member of Exel group DRT582350110 A - 2023/10...
  • Page 76 • Step 13: Untighten the 4 screws (7.1.1.4) and the 8 washers (7.1.1.5 & 7.1.1.6) located under the cover (6) by means of a 13 mm flat wrench. 7.1.1.6 7.1.1.5 7.1.1.4 Remove the geared motor (7.1.1.1) of the agitator (7) from the cover (6).
  • Page 77 6.4.3.2. Procedure C2: Re-assembly of the 200 L / 52.8 US gal agitator - PTM motor - 2 sabre propellers (7) • Step 1: Connect the ram (1) air supply to the compressed air network (maximum 6 bar / 87 psi). 0-6 bar / 0-87 psi •...
  • Page 78 • Step 6: Place the geared motor (7.1.1.1) of the agitator (7) in the centre of the cover (6). 7.1.1.1 Tighten it by means of the 4 screws (7.1.1.4) and of the 8 washers (7.1.1.5 & 7.1.1.6) by means of a 13 mm flat wrench.
  • Page 79 • Step 6: Apply glue (Loctite 5772) on the 2 screws (7.1.1.2.1). Screw them by means of a n°6 hex key. Tightening torque: 17 N.m. / 12.5 Ft.Lbs 7.1.1.2.1 • Step 7: Install the ground wire (7.1.1.3) on the geared motor (7.1.1.1).
  • Page 80 • Step 9: Install the ring (8.3.1.2) on the agitator rod (7.1.2). IMPORTANT : The ring must be located below the upper propeller previously installed. 7.1.2 8.3.1.2 • Step 10: Place the agitator axis supports (8.3.1.1) on the agitator rod (7.1.2) as well as the suction rod (8.1). Tighten the 4 screws (8.3.1.3), the 8 washers (8.3.1.4 &...
  • Page 81 • Step 11: Install the ring (8.3.2.2) on the agitator rod (7.1.2). 7.1.2 8.3.2.2 • Step 12: Place the agitator axis supports (8.3.2.1) on the agitator rod (7.1.2) as well as the tube (8.2). Tighten the 4 screws (8.3.2.3), the 8 washers (8.3.2.4 & 8.3.2.5) and the 4 nuts (8.3.2.6) by means of a 10 mm flat 8.3.2.5 wrench and of a n°5 hex key.
  • Page 82 • Step 13: Place the upper propeller (7.1.3) on the agitator rod (7.1.2). Tighten the screw (E) by means of a 8 mm flat wrench. 7.1.2 Tightening torque: 17 N.m. / 12.5 Ft.Lbs 7.1.3 IMPORTANT : The mounting direction of the lower propeller differs from that of the upper propeller.
  • Page 83 • Step 15: Hold the pneumatic control lever (2) of the ram (1) upwards. The arm/cover assembly is lifted by the ram jack and moved into the upper position. Locate a drum (F) under the agitation unit. • Step 16: Hold down the pneumatic control lever (2) of the ram (1).
  • Page 84 • Step 17: Disconnect the quick release coupling from the air supply (7.2) hose of the ram (1) control (2). Connect it to the agitator air supply. Adjust the air regulator (7.3) by controlling the rotation speed of the agitator from the hatch. Unscrew slightly the knob of the air regulator (7.3) - 6 bar / 87 psi maximum - to make the geared motor operate very slowly for a few seconds, then bring it up to nominal speed.

  • Page 85: Procedure D: Maintenance Of The 200 L / 52.8 Us Gal Suction Assembly (8)

    6.4.4. Procedure D: maintenance of the 200 L / 52.8 US gal suction assembly (8) 6.4.4.1. Procedure D1: disassembly of the 200 L / 52.8 US gal suction assembly (8) • Step 1: Screw the knob of the air regulator (7.3). The motor of the agitator stops.
  • Page 86 • Step 2: Hold up the pneumatic control lever (2) of the ram (1). The arm/cover assembly is lifted by the ram's jack into the upper position. Take off the drum (F). • Step 3: Hold down the pneumatic control lever (2) of the ram (1). The arm/cover assembly is lowered by the ram's jack into the lowered position.
  • Page 87 • Step 4: Disconnect the ram (1) air supply air hose from the compressed air network (0 bar / 0 psi). 0 bar / 0 psi • Step 5: Untighten the screw (E) by means of a 8 mm flat wrench. Remove the lower propeller (7.1.3) from the agitator rod 7.1.2 (7.1.2).
  • Page 88 • Step 6: Untighten the 4 screws (8.3.2.3), the 8 washers (8.3.2.4 & 8.3.2.5) and the 4 nuts (8.3.2.6) from the support (8.3.2) by means of a 10 mm flat wrench and of a n°5 hex key. 8.3.2.5 8.3.2.6 8.3.2.4 8.3.2.3 8.3.2.1 8.3.2.1...
  • Page 89 • Step 8: Untighten the 4 screws (8.3.1.3), the 8 washers (8.3.1.4 & 8.3.1.5) and the 4 nuts (8.3.1.6) by means of a 10 mm flat wrench and of a n°5 hex key. 8.3.1.5 8.3.1.4 8.3.1.1 8.3.1.1 8.3.1.6 8.3.1.3 7.1.2 •...
  • Page 90 • Step 10: Untighten the nut (D). Remove the tube (8.2). • Step 11: Untighten the ring (C). Untighten the nut (B) by means of a spanner wrench. Remove the suction rod (8.1) as well as the strainer (8.1.1). 8.1.1 Member of Exel group DRT582350110 A - 2023/10...
  • Page 91 6.4.4.2. Procedure D2: Re-assembly of the 200 L / 52.8 US gal suction assembly (8) • Step 1: Connect the ram (1) air supply to the compressed air network (maximum 6 bar / 87 psi). 0-6 bar / 0-87 psi •...
  • Page 92 • Step 4: Install the suction rod (8.1) as well as the strainer (8.1.1). Tighten the nut (B) by means of a spanner wrench. Tighten the ring (C). 8.1.1 • Step 5: Install the tube (8.2). Tighten the nut (D). Member of Exel group DRT582350110 A - 2023/10...
  • Page 93 • Step 6: Install the ring (8.3.1.2) on the agitator rod (7.1.2). 7.1.2 8.3.1.2 • Step 7: Place the agitator axis supports (8.3.1.1) on the agitator rod (7.1.2) as well as the suction rod (8.1). Tighten the 4 screws (8.3.1.3), the 8 washers (8.3.1.4 & 8.3.1.5) and the 4 nuts (8.3.1.6) by means of a 10 mm flat 8.3.1.5 8.3.1.4...
  • Page 94 • Step 8: Install the ring (8.3.2.2) on the agitator rod (7.1.2). 7.1.2 8.3.2.2 • Step 9: Place the agitator axis supports (8.3.2.1) on the agitator rod (7.1.2) as well as the tube (8.2). Tighten the 4 screws (8.3.2.3), the 8 washers (8.3.2.4 & 8.3.2.5) and the 4 nuts (8.3.2.6) by means of a 10 mm flat 8.3.2.5 wrench and of a n°5 hex key.
  • Page 95 • Step 10: Place the lower propeller (7.1.3) on the agitator rod (7.1.2). Tighten the screw (E) by means of a 8 mm flat wrench. 7.1.2 Tightening torque: 17 N.m. / 12.5 Ft.Lbs 7.1.3 IMPORTANT : The mounting direction of the lower propeller differs from that of the upper propeller.
  • Page 96 • Step 12: Hold the pneumatic control lever (2) of the ram (1) upwards. The arm/cover assembly is lifted by the ram jack and moved into the upper position. Locate a drum (F) under the agitation unit. • Step 13: Hold down the pneumatic control lever (2) of the ram (1).
  • Page 97 • Step 14: Disconnect the quick release coupling from the air supply (7.2) hose of the ram (1) control (2). Connect it to the agitator air supply. Adjust the air regulator (7.3) by controlling the rotation speed of the agitator from the hatch. Unscrew slightly the knob of the air regulator (7.3) - 6 bar / 87 psi maximum - to make the geared motor operate very slowly for a few seconds, then bring it up to nominal speed.

  • Page 98: Troubleshooting

    7. Troubleshooting 7.1. Possible symptoms of faults - Causes of faults - Remedies to be applied Defaults Possible causes Remedies The agitator does not start up or its Insufficient air supply of the agitator. Raise the air pressure unscrewing the speed is too low.

  • Page 99: Spare Parts List

    8. Spare Parts List The spare parts are classified into 2 distinct categories: • The 1st emergency parts: The 1st emergency parts are strategic elements which are not necessarily consumables but which in case of failure prohibit the operation of the machine. Depending on the commitment of the painting line and the production rates imposed, the 1st emergency parts are not necessarily kept available in the customer's stock.

  • Page 100: Cyclix 200 L / 52.8 Us Gal

    8.1. Cyclix 200 L / 52.8 US gal Sales Spare parts Item Part number Description unit level (*) Cyclix agitation unit 200 L / 52.8 US gal Level 1: 1st emergency parts Level 2: Wear parts Member of Exel group...

  • Page 101: Wear Parts

    8.1.1. Wear parts 3*, 4 and 5* not included in ram kit Sales Spare parts Item Part number Description unit level (*) 151 091 000 200 L / 52.8 US gal ram + arms + fixation 963 040 021 • Washer MN 10 88 170 •...
  • Page 102 Sales Spare parts Item Part number Description unit level (*) 154 261 200 Cyclix cover for 200 L / 52.8 US gal agitator • Cover 91 929 • Handle • Screw CHc M 6 x 20 stainless steel • Washer Ø 6 stainless steel •...
  • Page 103 7.3.2 7.3.3 7.3.1 7.3.5 7.1.1 7.3.4 7.1.1.7 7.1.1.3 7.1.1.1 7.1.2 7.1.1.6 7.1.3 7.1.1.2.1 7.1.1.5 7.1.1.2 7.1.1.2.2 7.1.1.4 Sales Spare parts Item Part number Description unit level (*) 154 260 000 200 L / 52.8 US gal agitator - PTM motor - 2 sabre propellers 154 260 698 •...
  • Page 104 8.3.1.2 8.3.1.6 8.3.1.5 8.3.1.4 8.3.1.3 8.3.1.1 8.3.1 8.3.2.3 8.3.2.2 8.1.1 8.3.2 8.3.2.4 8.3.2.5 8.3.2.1 8.3.2.6 Sales Spare parts Item Part number Description unit level (*) 154 261 400 200 L / 52.8 US gal suction assembly • 200 L / 52.8 US gal suction rod 8.1.1 154 261 940 •...

  • Page 105: References Spare Parts Or Repair Kits

    8.1.2. References spare parts or repair kits 8.1.2.1. Repair kit 7.1.1.8 Sales Spare parts Part number Description unit level (*) 154 261 920 Repair kit - Cover 1 - 2 (item 6.1 (x2), 6.2 (x4), 6.3 (x4), 6.4 (x4)) 907 520 112 Repair kit - Piston / Motor PTM 1800 (item 7.1.1.8) 1 - 2 Level 1: 1st emergency parts...
  • Page 106 8.1.2.3. Option Sales Spare parts Item Part number Description unit level (*) 154 261 952 Slotted paddle 1 - 2 149 990 017 HP 150 oil (2L drum) 1 - 2 151 098 100 200 L / 52.8 US gal roller table 1 - 2 154 261 996 Air filter 1/4...

  • Page 107: History Of Indexes History

    9. History of indexes history Created by Verified by Approved by: Date Index Purpose of the modification and location 11/10/2023 C. Husson Creation of instruction manual in Framemaker Member of Exel group DRT582350110 A - 2023/10...

  • Page 108: Annexes

    10. Annexes 10.1. Preventive Maintenance Plan Member of Exel group DRT582350110 A - 2023/10...
  • Page 109 / The given periodicities are averages based on Sames experience. It is the responsibility of the operators to adapt them to the conditions of their installation, in particular with respect to the nature of the products being used, the work speeds, etc.
  • Page 110 Cyclix_200L PMP582350110 PLAN DE MAINTENANCE PREVENTIVE / PREVENTIVE MAINTENANCE PLAN Pour 1 ensemble - For 1 assembly Acteurs Métiers Niveau Manuel Temps prévu Sous ensemble Désignation de l'élément Périodicité Operators - skill Level Document d'utilisation Outil Ensemble - Assembly Action à effectuer Estimated Time Periodicity Sub assembly...
  • Page 111 Cyclix_200L PMP582350110 PLAN DE MAINTENANCE PREVENTIVE / PREVENTIVE MAINTENANCE PLAN Pour 1 ensemble - For 1 assembly Acteurs Métiers Niveau Manuel Temps prévu Sous ensemble Désignation de l'élément Périodicité Operators - skill Level Document d'utilisation Outil Ensemble - Assembly Action à effectuer Estimated Time Periodicity Sub assembly...

  • Page 112: Eu And Ukca Declarations Of Conformity

    10.2. EU and UKCA Declarations of conformity Member of Exel group DRT582350110 A - 2023/10...
  • Page 113 DocuSign Envelope ID: C0F1195F-02F8-47E9-8D6B-2CDCA6BD17A4 DECLARATION OF INCORPORATION OF PARTLY COMPLETED MACHINERY EU DECLARATION OF CONFORMITY The manufacturer herewith declares that the equipment is in conformity with the relevant Union harmonization legislation. Equipment type CYCLIX AGITATOR_200L / 10.6 US GAL DRUMS_WITH PTM MOTOR The relevant technical documentation was compiled as specified in annex VII, part B.
  • Page 114 DocuSign Envelope ID: C0F1195F-02F8-47E9-8D6B-2CDCA6BD17A4 Le Fabricant déclare que le matériel désigné ci-après est conforme à la législation d’harmonisation de l’Union applicable suivante / Der Hersteller erklärt, dass das nachfolgend bezeichnete Material den folgenden anwendbaren Harmonisierungsrechtsvorschriften der Union entspricht / El fabricante declara que el equipo designado a continuación es conforme con la siguiente legislación de armonización de la UE aplicable / Il fabbricante dichiara che l’attrezzatura designata di seguito è...
  • Page 115 DocuSign Envelope ID: D3302247-E9A5-40FD-920F-3D349626DB5B DECLARATION OF INCORPORATION OF PARTLY COMPLETED MACHINERY UK DECLARATION OF CONFORMITY The manufacturer herewith declares that the equipment is in conformity with the UK statutory requirements. Equipment type CYCLIX AGITATOR_200L / 10.6 US GAL DRUMS_WITH PTM MOTOR The relevant technical documentation was compiled as specified in annex VII, part B.
  • Page 116 DocuSign Envelope ID: D3302247-E9A5-40FD-920F-3D349626DB5B Le Fabricant déclare que le matériel désigné ci-après est conforme à la législation des normes désignées du Royaume-Uni suivante/ Der Hersteller erklärt, dass das nachfolgend bezeichnete Material mit den folgenden Rechtsvorschriften für bezeichnete Normen des Vereinigten Königreichs übereinstimmt/ El fabricante declara que el equipo designado a continuación se ajusta a la siguiente legislación de normas designadas del Reino Unido/ Il fabbricante dichiara che l’attrezzatura designata di seguito è...

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