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SAMES KREMLIN REGULEX 5 CC Installation And Safety Instructions

Proportioning gun
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DOCUMENTATION
REGULEX® PROPORTIONING GUN
5, 25 & 50 CC
Manual : 582.231.110-UK - 2207
Date : 25/07/22
Supersede :
Modif.:
TRANSLATION FROM THE ORIGINAL MANUAL
IMPORTANT : Before assembly and start-up, please read and clearly understand all the documents relating
to this equipment (professional use only).
THE PICTURES AND DRAWINGS ARE NON CONTRACTUAL. WE RESERVE THE RIGHT TO MAKE CHANGES WITHOUT PRIOR NOTICE.
SAMES KREMLIN SAS
13, chemin de Malacher
l
38 240 - MEYLAN - France
: 33 (0)4 76 41 60 60
www.sames-kremlin.com

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Summary of Contents for SAMES KREMLIN REGULEX 5 CC

  • Page 1 IMPORTANT : Before assembly and start-up, please read and clearly understand all the documents relating to this equipment (professional use only). THE PICTURES AND DRAWINGS ARE NON CONTRACTUAL. WE RESERVE THE RIGHT TO MAKE CHANGES WITHOUT PRIOR NOTICE. SAMES KREMLIN SAS 13, chemin de Malacher 38 240 - MEYLAN - France : 33 (0)4 76 41 60 60 ...
  • Page 2 (professional use only). THE PICTURES AND DRAWINGS ARE NON CONTRACTUAL. WE RESERVE THE RIGHT TO MAKE CHANGES WITHOUT PRIOR NOTICE. SAMES KREMLIN SAS 13, chemin de Malacher 38 240 - MEYLAN - France : 33 (0)4 76 41 60 60 ...
  • Page 3 Current legislation requires that an air relief valve be fitted in the air supply circuit to the air motor to prevent over pressurisation. This safety feature,ensures that it is not possible to supply the air motor with excessive air pressure that may cause injury. SAMES KREMLIN - 1 - N° : 578.001.130-UK-1804...
  • Page 4 FIRE - EXPLOSION - SPARKS - STATIC ELECTRICITY HAZARDS A poor earth connection, inadequate ventilation, sparks or static electricity can cause an explosion or fire. to avoid these risks when using or servicing SAMES KREMLIN equipment, the following safety procedures must be followed : •...
  • Page 5 He shall determine the risks of immediate reactions or pursuant to repeated exposures of the staff, SAMES KREMLIN shall not be liable for physical injuries, direct or indirect material damages caused by the use of chemicals. SAMES KREMLIN - 3 - N°...
  • Page 6 • The materials to be painted must also be grounded. All the materials situated in the working area shall be grounded. SAMES KREMLIN - 4 - N° : 578.001.130-UK-1804...
  • Page 7 Please act in accordance with local rules and do not dispose of old equipment with household wastes. A correct disposal of old equipment will help prevent negative consequences for the environment and health. SAMES KREMLIN - 5 - N° : 578.001.130-UK-1804...
  • Page 8 KREMLIN, nonché le normative nazionali e/o locali, reparação do equipamento de acordo com as  SAMES KREMLIN y a la normativa nacional y/o local, accertarvi utilizzatori dell'apparecchio preconizações de SAMES KREMLIN, bem como com ...
  • Page 9 EU-MEGFELELŐSÉGI NYILATKOZAT DECLARAŢIA DE CONFORMITATE UE Le fabricant / The manufacturer / Der Hersteller SAMES KREMLIN SAS / El fabricante / Il produttore / O fabricante 13, chemin de Malacher / De fabrikant / Tillverkare / Valmistaja / Producent / Výrobce 38 240 - MEYLAN - FRANCE / Proizvajalec / Výrobca / Gyártó...
  • Page 10 Meylan, den / Meylan, Ranska, / Sporządzono w Meylan, dnia / Meylan, dnia / V Meylanu, / V Meylan dňa / Kelt Meylanban, / Întocmită la Meylan, pe data de 01/02/2017 - 02/01/2017 SAMES KREMLIN - 3 - N° : 578.019.130-1702...
  • Page 11 IMPORTANT : before assembly and start-up, please read and clearly understand all documents relating to this equipment (professional use only) PICTURES AND DRAWINGS ARE NON CONTRACTUAL. WE RESERVE THE RIGHT TO MAKE CHANGES WITHOUT PRIOR NOTICE. SAMES KREMLIN SAS 13, chemin de Malacher 38 240 - MEYLAN - France ...

  • Page 12: Table Of Contents

    OPERATING ..............................5 REGULEX® SHUTDOWN ........................... 8 MAINTENANCE ............................8 TROUBLESHOOTINGS ..........................9 DISASSEMBLY- ASSEMBLY ........................9 The specifications of the REGULEX® proportioning gun are available in a documentation enclosed to the manual. SAMES KREMLIN Page 1 Manual : 573.005.212...

  • Page 13: General Safety Instructions

    To make sure your investment will provide full satisfaction, special care has been taken by SAMES KREMLIN during all designing and manufacturing processes. To obtain the best result, safe and efficient operation of your equipment, we advice you to read and make yourself familiar with this instruction and service manual.

  • Page 14: Description

    As it is in relation with the robot and depending upon the flow information that is sent periodically by the robot, it will act on the piston of the chamber to give in the shortest time possible the flow asked by the robot. SAMES KREMLIN Page 3 Manual : 573.005.212...
  • Page 15 The piston movement is carried out by a servo-feed model "brushless", piloted by a digital servo amplifier. The REGULEX® proportioning gun has its own sensors (pressure and movement) so that the REGULEX® Electronic Bay can regulate the volume of the dispensed material. SAMES KREMLIN Page 4 Manual : 573.005.212...

  • Page 16: Installation

    - 4 bar / 59 psi and + 4 bar / 59 psi to make the validation possible (otherwise, fault of the pressure sensor).  xx bar / xx psi + key  pressure 0 SAMES KREMLIN Page 5 Manual : 573.005.212...
  • Page 17 The working operation consits of 3 functions : FILLING - REGULATION - EXTRUSION.  FILLING STAGE The exhaust valve is closed. The filling valve is open. The REGULEX® gun chamber is filled by servo-controlling the ascent of the piston to the pressure of the chamber. SAMES KREMLIN Page 6 Manual : 573.005.212...
  • Page 18 - Program a null flow at the instant preceding the covering of the bead, - Then program the closing of the exhaust valve. WARNING Before any action on the cables connected to the REGULEX® bay, you must switch it off. SAMES KREMLIN Page 7 Manual : 573.005.212...

  • Page 19: Regulex® Shutdown

     WEEKLY CARE Check the hoses. Check that there is no leak from the fittings. Drain the REGULEX® gun after an extended shutdown. Clean the nozzle or change it (clogging or bead fault). SAMES KREMLIN Page 8 Manual : 573.005.212...

  • Page 20: Troubleshootings

    Shut off the pump air supply (pump into service). Drain the REGULEX®. Open the pump drain cock. Shut off the REGULEX®. Disconnect all the electrical connection beads. Put aside the REGULEX® proportioning gun. SAMES KREMLIN Page 9 Manual : 573.005.212...
  • Page 21 IMPORTANT : before assembly and start-up, please read and clearly understand all documents relating to this equipment (professional use only) PICTURES AND DRAWINGS ARE NON CONTRACTUAL. WE RESERVE THE RIGHT TO MAKE CHANGES WITHOUT PRIOR NOTICE. SAMES KREMLIN SAS 13, chemin de Malacher 38 240 - MEYLAN - France ...
  • Page 22 Nozzle (optional) Ø 1 - 1,5 - 2 - 2,5 - 3 Electrical connections EV control and measure sensors 15 pins connector, Harting Motor 4 pins connector, Jaeger Tachometer 6 pins connector, Jaeger SAMES KREMLIN Page 1 Manual : 573.006.212...
  • Page 23 PM mastic regulator (optional) WARNING : the fluid pressure at the REGULEX® gun inlet must be lower or equal to 50 bar / 725 psi. An overpressure would lead to a bad operating of the equipment. SAMES KREMLIN Page 2 Manual : 573.006.212...
  • Page 24 3. DIMENSIONS  DIMENSIONS OF THE REGULEX, MODEL 5 CC SAMES KREMLIN Page 3 Manual : 573.006.212...
  • Page 25  DIMENSIONS OF THE REGULEX, MODEL 25 CC AND 50 CC SAMES KREMLIN Page 4 Manual : 573.006.212...
  • Page 26  NOZZLES FOR REGULEX®, MODEL COMPACTED Diamètre buse / nozzle diameter Messingdüse Durchmesser / diámetro boquilla SAMES KREMLIN Page 5 Manual : 573.006.212...
  • Page 27 4. ELECTRICAL CONNECTION OF REGULEX ® , MODEL COMPACTED SAMES KREMLIN Page 6 Manual : 573.006.212...
  • Page 28 Doc. 573.214.050 Modif. / Änderung : Pièces de rechange Mise à jour / Update / Aktualisierung Spare parts list Date/Datum/Fecha : 12/07/22 / Actualización Ersatzteilliste Annule/Cancels/ Piezas de repuesto Ersetzt/Anula : 19/09/11 REGULEX 5cc # 155.670.005 REGULEX 2cc # 155.670.000...
  • Page 29 37 901 060 402 Bande de répérage Marking band Markierungsband Faja de marcación 38 901 221 056 Embout Stutzen Terminal 39 906 333 106 Bouchon G 1/8 Plug, G 1/8 Blindstopfen, G 1/8 Tapón G 1/8 SAMES KREMLIN Doc. / Dok : 573.214.050...
  • Page 30 Schraube, 5 x 25 Tornillo CHc 5 x 25 - 934 151 330 Vis CHc M 5 x 25 Screw, CHc M 5 x 25 Schraube, M 5 x 25 Tornillo CHc M 5 x 25 SAMES KREMLIN Doc. / Dok : 573.214.050...
  • Page 31 50 mm2 (longitud 10m) / 32 ft) - 155 423 100 Baie REGULEX B6 REGULEX bay B6 REGULEX Armario REGULEX B6 (Voir doc 573.310.050) (Refer to doc Steuereinheit B6 (Consultar doc 573.310.050) Siehe doc 573.3103050) 573.310.050) SAMES KREMLIN Doc. / Dok : 573.214.050...
  • Page 32 - 155 670 100 Kit (nouveau variateur Kit (new variable speed Einheit (Stufenloses Kit (variador + nuevo + nouveau moteur drive + new motor, Getriebe und neuer motor, NX 210) NX 210) NX 210) Motor, Model NX 210) SAMES KREMLIN Doc. / Dok : 573.214.050...
  • Page 33  Bush ring  Führungsbuchse  Anillo guía 48 055 411 505 Pièce de remplissage Filling part Füllstück Parte de relleno *55 055 411 508 Piston 2cc Piston, model 2cc Kolben 2cc Pistón 2cc SAMES KREMLIN Doc. / Dok : 573.214.050...
  • Page 34 Doc. 573.306.050 Modif. / Änderung : Pièces de rechange Mise à jour / Update / Aktualisierung Spare parts list Date/Datum/Fecha : 12/07/22 / Actualización Ersatzteilliste Annule/Cancels/ Piezas de repuesto Ersetzt/Anula : 19/09/11 REGULEX 25cc - # 155.670.040...
  • Page 35 Junta "V" 33 055 403 010 Bague d'appui mâle Support ring, male Stützring Anillo de apoyo macho 34 000 323 056 Ressort Spring Feder Muelle 35 055 403 019 Bride Flange Flansch Brida SAMES KREMLIN Doc. / Dok. : 573.306.050...
  • Page 36 - 905 210 612 Coude inox Elbow, stainless steel Nippel, Edelstahl Codo de inox, M 1/4"NPT x M 3/4"JIC M 1/4"NPT x M 3/4"JIC AG 1/4"NPT x AG M 1/4"NPT x M 3/4"JIC 3/4"JIC SAMES KREMLIN Doc. / Dok. : 573.306.050...
  • Page 37 50 mm2 (longitud 10m) / 32 ft) - 155 423 100 Baie REGULEX B6 REGULEX bay B6 REGULEX Armario REGULEX B6 (voir Doc 573.310.050) (refer to Doc Steuereinheit B6 (consultar 573.310.050) (siehe Dok 573.310.050) Doc 573.310.050) SAMES KREMLIN Doc. / Dok. : 573.306.050...
  • Page 38 Boquilla Ø 1 - 055.402.508 Buse Ø 1,5 Nozzle, Ø 1.5 Düse Ø 1,5 Boquilla Ø 1,5 - 055 402 505 Buse Ø 2 Nozzle, Ø 2 Düse Ø 2 Boquilla Ø 2 SAMES KREMLIN Doc. / Dok. : 573.306.050...
  • Page 39 Doc. 573.371.050 Modif. / Änderung : Pièces de rechange Mise à jour / Update / Aktualisierung Spare parts list Date/Datum/Fecha : 13/07/22 / Actualización Ersatzteilliste Annule/Cancels/ Piezas de repuesto Ersetzt/Anula : 19/09/11 REGULEX 50cc - # 155.670.045...
  • Page 40 Junta "V" 33 055 403 010 Bague d'appui mâle Support ring, male Stützring Anillo de apoyo macho 34 000 323 056 Ressort Spring Feder Muelle 35 055 403 019 Bride Flange Flansch Brida SAMES KREMLIN Doc. / Dok : 573.371.050...
  • Page 41 Tornillo, Hc 3 x 6 - 932 101 164 Vis F/HC 90° 3 x 12 Screw, F/HC 90° 3 x 12 Schraube, Tornillo F/HC 90° 3 x 12 F/HC 90° 3 x 12 SAMES KREMLIN Doc. / Dok : 573.371.050...
  • Page 42 50 mm2 (longitud 10m) / 32 ft) - 155 423 100 Baie REGULEX B6 REGULEX bay B6 REGULEX Armario REGULEX B6 (Voir doc 573.310.050) (Refer to doc Steuereinheit B6 (Consultar doc 573.310.050) (Siehe doc 573.310.050) 573.310.050) SAMES KREMLIN Doc. / Dok : 573.371.050...
  • Page 43 Boquilla Ø 1 - 055.402.508 Buse Ø 1,5 Nozzle, Ø 1.5 Düse Ø 1,5 Boquilla Ø 1,5 - 055 402 505 Buse Ø 2 Nozzle, Ø 2 Düse Ø 2 Boquilla Ø 2 SAMES KREMLIN Doc. / Dok : 573.371.050...
  • Page 44 Doc. 573.183.050 Modif. /Änderung : Pièces de rechange Mise à jour / Update / Aktualisierung Spare parts list Date/Datum/Fecha : 12/07/22 / Actualización Ersatzteilliste Annule/Cancels/ Piezas de repuesto Ersetzt/Anula : 05/07/11 ENSEMBLE CLAPET DE GAVAGE FEEDING VALVE ASSEMBLY PLATTENVENTIL KOMPLETT CONJUNTO VÁLVULA DE CEBADO 055.401.020 Désignation...
  • Page 45 Für Material auf Basis von Ketone  Dichtungssatz, EPDM (10 St.) (Pos. 7) – Nr. 155.401.990 Para productos con base de acetona  Bolsa de 10 juntas (índ. 7) de EPDM - Ref. 155.401.990 SAMES KREMLIN Doc. / Dok. : 573.183.050...

This manual is also suitable for:

Regulex 25 ccRegulex 50 cc