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SAMES KREMLIN REGULEX 7 CC Documentation

Proportioning gun
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DOCUMENTATION
REGULEX® PROPORTIONING GUN
7, 27, 47 & 107 CC
Manual : 582.232.110-UK - 2207
Date : 25/07/22
Supersede :
Modif.:
TRANSLATION FROM THE ORIGINAL MANUAL
IMPORTANT : Before assembly and start-up, please read and clearly understand all the documents relating
to this equipment (professional use only).
THE PICTURES AND DRAWINGS ARE NON CONTRACTUAL. WE RESERVE THE RIGHT TO MAKE CHANGES WITHOUT PRIOR NOTICE.
SAMES KREMLIN SAS
13, chemin de Malacher
l
38 240 - MEYLAN - France
: 33 (0)4 76 41 60 60
www.sames-kremlin.com

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Summary of Contents for SAMES KREMLIN REGULEX 7 CC

  • Page 1 IMPORTANT : Before assembly and start-up, please read and clearly understand all the documents relating to this equipment (professional use only). THE PICTURES AND DRAWINGS ARE NON CONTRACTUAL. WE RESERVE THE RIGHT TO MAKE CHANGES WITHOUT PRIOR NOTICE. SAMES KREMLIN SAS 13, chemin de Malacher 38 240 - MEYLAN - France : 33 (0)4 76 41 60 60 ...
  • Page 2 (professional use only). THE PICTURES AND DRAWINGS ARE NON CONTRACTUAL. WE RESERVE THE RIGHT TO MAKE CHANGES WITHOUT PRIOR NOTICE. SAMES KREMLIN SAS 13, chemin de Malacher 38 240 - MEYLAN - France : 33 (0)4 76 41 60 60 ...
  • Page 3 Current legislation requires that an air relief valve be fitted in the air supply circuit to the air motor to prevent over pressurisation. This safety feature,ensures that it is not possible to supply the air motor with excessive air pressure that may cause injury. SAMES KREMLIN - 1 - N° : 578.001.130-UK-1804...
  • Page 4 FIRE - EXPLOSION - SPARKS - STATIC ELECTRICITY HAZARDS A poor earth connection, inadequate ventilation, sparks or static electricity can cause an explosion or fire. to avoid these risks when using or servicing SAMES KREMLIN equipment, the following safety procedures must be followed : •...
  • Page 5 He shall determine the risks of immediate reactions or pursuant to repeated exposures of the staff, SAMES KREMLIN shall not be liable for physical injuries, direct or indirect material damages caused by the use of chemicals. SAMES KREMLIN - 3 - N°...
  • Page 6 • The materials to be painted must also be grounded. All the materials situated in the working area shall be grounded. SAMES KREMLIN - 4 - N° : 578.001.130-UK-1804...
  • Page 7 Please act in accordance with local rules and do not dispose of old equipment with household wastes. A correct disposal of old equipment will help prevent negative consequences for the environment and health. SAMES KREMLIN - 5 - N° : 578.001.130-UK-1804...
  • Page 8 KREMLIN, nonché le normative nazionali e/o locali, reparação do equipamento de acordo com as  SAMES KREMLIN y a la normativa nacional y/o local, accertarvi utilizzatori dell'apparecchio preconizações de SAMES KREMLIN, bem como com ...
  • Page 9 EU-MEGFELELŐSÉGI NYILATKOZAT DECLARAŢIA DE CONFORMITATE UE Le fabricant / The manufacturer / Der Hersteller SAMES KREMLIN SAS / El fabricante / Il produttore / O fabricante 13, chemin de Malacher / De fabrikant / Tillverkare / Valmistaja / Producent / Výrobce 38 240 - MEYLAN - FRANCE / Proizvajalec / Výrobca / Gyártó...
  • Page 10 Meylan, den / Meylan, Ranska, / Sporządzono w Meylan, dnia / Meylan, dnia / V Meylanu, / V Meylan dňa / Kelt Meylanban, / Întocmită la Meylan, pe data de 01/02/2017 - 02/01/2017 SAMES KREMLIN - 3 - N° : 578.019.130-1702...
  • Page 11 IMPORTANT : before assembly and start-up, please read and clearly understand all documents relating to this equipment (professional use only) PICTURES AND DRAWINGS ARE NON CONTRACTUAL. WE RESERVE THE RIGHT TO MAKE CHANGES WITHOUT PRIOR NOTICE. SAMES KREMLIN SAS 13, chemin de Malacher 38 240 - MEYLAN - France ...

  • Page 12: Table Of Contents

    OPERATING ..............................5 REGULEX® SHUTDOWN ........................... 8 MAINTENANCE ............................8 TROUBLESHOOTINGS ..........................9 DISASSEMBLY- ASSEMBLY ........................9 The specifications of the REGULEX® proportioning gun are available in a documentation enclosed to the manual. SAMES KREMLIN Page 1 Manual : 573.005.212...

  • Page 13: General Safety Instructions

    To make sure your investment will provide full satisfaction, special care has been taken by SAMES KREMLIN during all designing and manufacturing processes. To obtain the best result, safe and efficient operation of your equipment, we advice you to read and make yourself familiar with this instruction and service manual.

  • Page 14: Description

    As it is in relation with the robot and depending upon the flow information that is sent periodically by the robot, it will act on the piston of the chamber to give in the shortest time possible the flow asked by the robot. SAMES KREMLIN Page 3 Manual : 573.005.212...
  • Page 15 The piston movement is carried out by a servo-feed model "brushless", piloted by a digital servo amplifier. The REGULEX® proportioning gun has its own sensors (pressure and movement) so that the REGULEX® Electronic Bay can regulate the volume of the dispensed material. SAMES KREMLIN Page 4 Manual : 573.005.212...

  • Page 16: Installation

    - 4 bar / 59 psi and + 4 bar / 59 psi to make the validation possible (otherwise, fault of the pressure sensor).  xx bar / xx psi + key  pressure 0 SAMES KREMLIN Page 5 Manual : 573.005.212...
  • Page 17 The working operation consits of 3 functions : FILLING - REGULATION - EXTRUSION.  FILLING STAGE The exhaust valve is closed. The filling valve is open. The REGULEX® gun chamber is filled by servo-controlling the ascent of the piston to the pressure of the chamber. SAMES KREMLIN Page 6 Manual : 573.005.212...
  • Page 18 - Program a null flow at the instant preceding the covering of the bead, - Then program the closing of the exhaust valve. WARNING Before any action on the cables connected to the REGULEX® bay, you must switch it off. SAMES KREMLIN Page 7 Manual : 573.005.212...

  • Page 19: Regulex® Shutdown

     WEEKLY CARE Check the hoses. Check that there is no leak from the fittings. Drain the REGULEX® gun after an extended shutdown. Clean the nozzle or change it (clogging or bead fault). SAMES KREMLIN Page 8 Manual : 573.005.212...

  • Page 20: Troubleshootings

    Shut off the pump air supply (pump into service). Drain the REGULEX®. Open the pump drain cock. Shut off the REGULEX®. Disconnect all the electrical connection beads. Put aside the REGULEX® proportioning gun. SAMES KREMLIN Page 9 Manual : 573.005.212...
  • Page 21 IMPORTANT : documents relating to this equipment (professional use only). THE PICTURES AND DRAWINGS ARE NON CONTRACTUAL. WE RESERVE THE RIGHT TO MAKE CHANGES WITHOUT PRIOR NOTICE. SAMES KREMLIN SAS 13, chemin de Malacher 38 240 - MEYLAN - France ...
  • Page 22 6 pins connector, Jaeger Heated kit Regulex 7 HL, 27 HL, 47 HL & 107 HL Heated collar 150 W - 24 V Temperature sensing element Pt 100 Electrical connection 8 pins Jaeger connector SAMES KREMLIN Page 1 Manual : 573.007.212...
  • Page 23 7 HL, 27 HL, 47 HL or 107 HL Collector Regulex control with temperature regulation HP hose  25 (1"), length : 3m Regulex cables HP hose  25 (1") Extension cables Filter, model 3/4 Temperature regulator GM mastic regulator (optional) SAMES KREMLIN Page 2 Manual : 573.007.212...
  • Page 24 WARNING : the fluid pressure at the inlet of the REGULEX ® gun must be lower or equal to : 100 bar / 1450 psi for the REGULEX, models 7, 27 47 & 107 An over pressure would lead to a bad operating of the equipment. SAMES KREMLIN Page 3 Manual : 573.007.212...
  • Page 25 3. DIMENSIONS 20 10 12.6 GAVAGE RP 3/8 SAMES KREMLIN Page 4 Manual : 573.007.212...
  • Page 26 4. ELECTRICAL CONNECTION OF A REGULEX, TYPE REINFORCED SAMES KREMLIN Page 5 Manual : 573.007.212...
  • Page 27  CONNECTION OF THE HEATED KIT SAMES KREMLIN Page 6 Manual : 573.007.212...
  • Page 28 Doc. 573.275.050 Modif. / Änderung : Pièces de rechange Mise à jour / Update / Aktualisierung Spare parts list Date/Datum/Fecha : 18/07/22 / Actualización Ersatzteilliste Annule/Cancels/ Piezas de repuesto Ersetzt/Anula : 30/08/16 REGULEX® PISTOLET DOSEUR (avec clapets en ligne) / DOSING GUN (with valves in line) Mod.
  • Page 29 SAMES KREMLIN Doc. / Dok. : 573.275.050...
  • Page 30 CHc M 6 x 16 29 933 151 441 Vis CHc M 5 x 35 Screw, Schraube, M 5 x 35 Tornillo, model CHc M 5 x 35 tipo CHc M 5 x 35 SAMES KREMLIN Doc. / Dok. : 573.275.050...
  • Page 31 Splint Pasador - 055 650 119 Support Bracket Halterung Soporte - 933 151 277 Vis CHc 6 x 20 Screw, CHc 6 x 20 Schraube, 6 x 20 Tornillo CHc 6 x 20 SAMES KREMLIN Doc. / Dok. : 573.275.050...
  • Page 32 Servicing kit Servicekit Bolsa de maintenance (rep. 91, (ind. 91, 92 + package (Pos. 91, 92 mantenimiento (índ. 92 + pochette de joints) of seals) + Dichtungssatz) 91, 92 + bolsa de juntas) SAMES KREMLIN Doc. / Dok. : 573.275.050...
  • Page 33 + Dichtungssatz) 92 + bolsa de juntas) * Pièces de maintenance préconisées. * Preceding the index number denotes a suggested spare part. * Bezeichnete Teile sind empfohlene Ersatzteile. * Piezas de mantenimiento preventivas. SAMES KREMLIN Doc. / Dok. : 573.275.050...
  • Page 34 Tapón, tipo 1/4 BSP - 933 151 546 Vis CHc M 5 x 50 Screw, Schraube M 5 x 50 Tornillo, model CHc M 5 x 50 tipo CHc M 5 x 50 SAMES KREMLIN Doc. / Dok. : 573.275.050...
  • Page 35 CHc M 5 x 25 - 933 151 441 Vis CHc M 5 x 35 Screw, Schraube M 5 x 35 Tornillo, model CHc M 5 x 35 tipo CHc M 5 x 35 SAMES KREMLIN Doc. / Dok. : 573.275.050...
  • Page 36 CHc M 5 x 25 - 933 151 441 Vis CHc M 5 x 35 Screw, Schraube M 5 x 35 Tornillo, model CHc M 5 x 35 tipo CHc M 5 x 35 SAMES KREMLIN Doc. / Dok. : 573.275.050...
  • Page 37 Motor, Model NX 210) - 155 650 049 Kit (Ensemble capteur Kit (Sensor assembly Einheit (Sensor kpl. + Kit (Conjunto captador + capôt + support) + hood + bracket) Verkleidung + Halterung) + tapa + suporte) SAMES KREMLIN Doc. / Dok. : 573.275.050...
  • Page 38 Doc. 999.387.500 Modif. / Änderung : Pièces de rechange Mise à jour / Update / Aktualisierung Spare parts list Date/Datum/Fecha : 19/07/22 / Actualización Ersatzteilliste Annule/Cancels/ Piezas de repuesto Ersetzt/Anula : 10/03/05 PISTOLET DOSEUR à chaud (avec clapets en ligne) REGULEX®...
  • Page 39 SAMES KREMLIN Page 2 Doc. / Dok. 999.387.500...
  • Page 40 Halterung D.S. Soporte D.S. 19 055 650 016 Embout d'arbre Coupling, motor Endabdeckung Achse Terminal de eje 20 055 650 017 Ergot de graissage Screw, washer Stift für Schmierung Saliente de engrasado SAMES KREMLIN Page 3 Doc. / Dok. 999.387.500...
  • Page 41 Tornillo, model CHc M 5 x 12 tipo CHc M 5 x 12 71 055 650 035 Goupille piston Piston pin Kolbensplint Pasador pistón 72 902 300 111 Graisseur Lubricator Schmiernippel Engrasador SAMES KREMLIN Page 4 Doc. / Dok. 999.387.500...
  • Page 42 Schraube, 6 x 20 Tornillo CHc 6 x 20 * Pièces de maintenance préconisées. * Preceding the index number denotes a suggested spare part. * Bezeichnete Teile sind empfohlene Ersatzteile. * Piezas de mantenimiento preventivas. SAMES KREMLIN Page 5 Doc. / Dok. 999.387.500...
  • Page 43 - 134 750 201 Buse avec bague Ø 4 Nozzle with ring Ø 4 Düse mit ring Ø 4 Boquilla con anillo Ø 4 - 034 750 103 Bague seule Ring only Ring nur Anillo solo SAMES KREMLIN Page 6 Doc. / Dok. 999.387.500...
  • Page 44 Tapón, tipo 1/4 BSP - 933 151 546 Vis CHc M 5 x 50 Screw, Schraube M 5 x 50 Tornillo, model CHc M 5 x 50 tipo CHc M 5 x 50 SAMES KREMLIN Page 7 Doc. / Dok. 999.387.500...
  • Page 45 CHc M 5 x 25 - 933 151 441 Vis CHc M 5 x 35 Screw, Schraube M 5 x 35 Tornillo, model CHc M 5 x 35 tipo CHc M 5 x 35 SAMES KREMLIN Page 8 Doc. / Dok. 999.387.500...
  • Page 46 CHc M 5 x 25 - 933 151 441 Vis CHc M 5 x 35 Screw, Schraube M 5 x 35 Tornillo, model CHc M 5 x 35 tipo CHc M 5 x 35 SAMES KREMLIN Page 9 Doc. / Dok. 999.387.500...
  • Page 47 Doc. 999.429.000 Modif. / Änderung : Pièces de rechange Mise à jour / Update / Aktualisierung Spare parts list Date/Datum/Fecha : 19/07/22 / Actualización Ersatzteilliste Annule/Cancels/ Piezas de repuesto Ersetzt/Anula : 30/06/05 PISTOLET DOSEUR REGULEX ® 27cc REGULEX ® DOSING GUN, model 27cc (avec clapets en ligne) (with valves in line) REGULEX ®...
  • Page 48 SAMES KREMLIN Doc. / Dok. 999.429.000...
  • Page 49 18 055 650 015 Support D.S. D.S.support Halterung D.S. Soporte D.S. 19 055 650 016 Embout d'arbre Coupling, motor Endabdeckung Achse Terminal de eje 20 055 650 017 Ergot de graissage Screw, washer Stift für Schmierung Saliente de engrasado SAMES KREMLIN Doc. / Dok. 999.429.000...
  • Page 50 66 999 429 018 Support joints chevron Chevron holder Packungsringgehäuse Soporte chevrón 67 930 151 196 Vis CHc 6 x 16 Screw, CHc 6 x 16 Schraube CHc 6 x 16 Tornillo CHc 6 x 16 SAMES KREMLIN Doc. / Dok. 999.429.000...
  • Page 51 Schraube, 6 x 20 Tornillo CHc 6 x 20 * Pièces de maintenance préconisées. * Preceding the index number denotes a suggested spare part. * Bezeichnete Teile sind empfohlene Ersatzteile. * Piezas de mantenimiento preventivas. SAMES KREMLIN Doc. / Dok. 999.429.000...
  • Page 52 Blindstopfen 1/4 BSP Tapón, tipo 1/4 BSP - 933 151 546 Vis CHc M 5 x 50 Screw, Schraube M 5 x 50 Tornillo, model CHc M 5 x 50 tipo CHc M 5 x 50 SAMES KREMLIN Doc. / Dok. 999.429.000...
  • Page 53 CHc M 5 x 25 - 933 151 441 Vis CHc M 5 x 35 Screw, Schraube M 5 x 35 Tornillo, model CHc M 5 x 35 tipo CHc M 5 x 35 SAMES KREMLIN Doc. / Dok. 999.429.000...
  • Page 54 CHc M 5 x 25 - 933 151 441 Vis CHc M 5 x 35 Screw, Schraube M 5 x 35 Tornillo, model CHc M 5 x 35 tipo CHc M 5 x 35 SAMES KREMLIN Doc. / Dok. 999.429.000...
  • Page 55 - 134 750 201 Buse avec bague Ø 4 Nozzle with ring Ø 4 Düse mit ring Ø 4 Boquilla con anillo Ø 4 - 034 750 103 Bague seule Ring only Ring nur Anillo solo SAMES KREMLIN Doc. / Dok. 999.429.000...

This manual is also suitable for:

Regulex 27 ccRegulex 47 ccRegulex 107 cc