Related Manuals for SAMES KREMLIN ISOCUBE
Summary of Contents for SAMES KREMLIN ISOCUBE
- Page 1 User manual ISOCUBE Isolating cabinet for Nanogun Airspray H SAMES KREMLIN SAS - 13, Chemin de Malacher - 38240 MEYLAN - FRANCE Tel. 33 (0)4 76 41 60 60 - www.sames-kremlin.com Index revision : A 7119...
- Page 2 The symbol means Warning important point. SAMES KREMLIN SAS has drafted this operating manual in French and mandated English, German, Spanish, Italian and Portuguese translations. The company declares reservations on all translations and refuses any liability with respect to these translated documents.
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Page 3: Table Of Contents
8. Spare parts - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 32 8.1. ISOCUBE Europe version ......32 8.2. -
Page 4: Index Revision
8.3.1. Discharge resistor........38 8.3.2. Short circuiter 60kV ........39 8.4. -
Page 5: Health And Safety Guidelines
EN50059-2016 Annexes A and B. That is why the ISOCUBE insulating cabinet is equipped with systems to prevent this type of risk. Potential source of elec- Measures... -
Page 6: Precautions During Use
1.3. Precautions during use All operators must familiarise themselves with and understand the information in this document before using the ISOCUBE equipment. This information points out situations that can cause seri- ous damage and indicates the precautions to be taken to avoid them. -
Page 7: Installation Rules
• The ISOCUBE consists of the projection spray gun, the control module, the hose, the pump and the product tank, which must be considered as a whole. Any technical change can increase the stored electric energy in the whole set to a dangerous degree. -
Page 8: Maintenance Rules
Standard ISO 20344. The measured insulation resistance must not exceed 100MΩ • The protective clothing intended to be worn, including gloves, must be compliant with Standard EN 1149-5. The measured insulation resistance must not exceed 100MΩ • The operator must also wear ear defenders when using the spray guns Nanogun Airspray •... -
Page 9: Description
• A 60kV short circuiter located on the top of the cabinet, • a stirrer (Item 5) as an optional extra. The ISOCUBE cabinet is equipped with safety systems that protect the operator against elec- trical shocks, by blocking access to the parts under high voltage. -
Page 10: Overview Front Face
2.1. Overview front face Item Description GNM 6080 control module (see RT Nr 7117) Main switch (lockable) On / off button (green) Air supply pressure Pressure flow regulator Pressure pump power supply Stirring supply pressure Spraying air supply pressure (spray gun) Emergency stop Voltage presence white LED indicator Index revision : A... -
Page 11: Characteristics
3. Characteristics Footprint (W x H x P) 1100 x 1640 x 650 Mass 167 Kg Maximum operating altitude 2,000 m Min/max ambient temperature 5°C - 40°C Maximum relative humidity of 80% for temperatures of up to 31°C, then linear Maximum of 80% without condensation decrease until 50% relative humidity at 40°C... -
Page 12: Characteristics Of The Compressed Air
3.1. Characteristics of the compressed air Required characteristics of the compressed air supply according to Standard NF ISO 8573-1 Characteristics Value Maximum dew point at 6 bar (87 psi) Category 4, i.e. +3°C (37° F) Maximum particle size distribution of the Category 3 i.e. -
Page 13: Use
4. Use 4.1. Transport and Handling The ISOCUBE insulating cabinet is delivered in a box that can be handled with a forklift or pallet truck. The cabinet out of its packaging is handled by means of the forklift or pallet truck, but also by means of straps through the four holes on the sides of the cabinet. -
Page 14: Installation
4.2. Installation • The ISOCUBE isolating cabinet must be installed and used outside of any explosive area. • The main switch must be free of access in order to facilitate any operation. • Ensure the correct earth connection of the parts to be painted (open electrical connec- tion of the electrical earthfeeder, cleanliness of the metal suspension hooks). -
Page 15: Connection Of The Nanogun Airspray H
4.3. Connection of the Nanogun Airspray H O spray gun TR 7 TR 2 TR 1 TR 6 TR 3 TR 5 TR 4 TR 3 Item Description Nanogun Airspray H O spray gun Spray air(quick coupler to connect on TR 3) Low-voltage cable (screw-on connector on the female connector of the GNM 6080) Product hose passing through the cable gland, to connect to the pump... -
Page 16: Installation Of The Stirrer (Option)
4.4. Installation of the stirrer (option) • Step 1: Attach the stirrer to the edge of the product drum or on the edge of the reten- tion tray. • Step 2: Connect the black wire for equipotential bonding to the connec- tion point of all the equipotential connec- tions on the pump. -
Page 17: Start-Up
4.5. Start-up WARNING : The complete start-up is done by "double clicking" the green button. The first press triggers the compressed air supply for the pump, the regulator (if present) and the ventilation of the cabinet. This makes it possible fill, flush and/or dump the product circuit quickly, and this action is func- tional even if the door is open or unlocked. -
Page 18: Ventilation
4.5.3. Ventilation Check internal ventilation: Ventilation • Switch on the ISOCUBE cabinet. Press the green button once. Open the door. • Place a finger on the ventilation outlet at the top left of the cabinet. A light blast of air must be perceived (pressure 0.1 bar +0.1 -0). -
Page 19: Settings And Operating Modes
4.6. Settings and operating modes • Compressed air pressure (Item 1): The equipment has an air exhaust valve which dumps the air from the network if the pres- sure is greater than 6.5/7 bar. In this case, you will hear the noise of air dump: lower the air pressure in the network. •... -
Page 20: Work On The Inside Of The Isolating Cabinet
4.7. Work on the inside of the isolating cabinet only have to unlock and open the door, and all energies are cut with the exception of the compressed air which supplies power to the pump, the regulator and the cabinet ventilation. All the parts placed under high voltage are earthed in approximately 0.8 sec, and the com- plete discharge takes place after approximately 2 sec with a good quality earthing connec- tion. -
Page 21: Cleaning
(by pressing on the trigger of the spray gun, cut off the air supply and dump the air. 5.1. Ongoing maintenance • It is very important to maintain the ISOCUBE In a perfect state of cleanliness (without drip- ping product). -
Page 22: Electro-Pneumatic Headband
5.1.2.1. Outer part except electro-pneumatic headband • Clean with a rag soaked in water or solvent that is not aggressive, greasy or flammable, do not use butyl glycol. • Dry by wiping off non-accessible parts (e. g. door hinges) with a dry rag and/or under moderate pressure (maximum 2 bar - 30psi) with compressed air. -
Page 23: Maintenance
6. Maintenance 6.1. Maintenance table Preven- Correc- Dura- Detail tive Frequency tion tion measure Short circuiter Visual inspection of the earth straps 5 mn 1x per month Check of the cylinder closure 5 mn 1x per week Check of the air exchange 5 mn 1x per week Check of spheres... - Page 24 6.2.1.2. Air change • Remove the exhaust silencer. • Place a finger in front of the port: • If the air passes: the air exchange is correct. Exhaust silencer • If the air does not pass: Close the flow rate adjuster located at the rear of the box and then open it 1.5 turns to 2 turns to obtain a slight puff on the muffler.
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Page 25: Corrective Maintenance
6.2.2. Check of spheres • Check the contact of the two spheres: Place a multimeter between the high voltage wells and the earth of the short-cicuiteur. • Visual check: Remove the cover of the short circuiter, and remove the flange on the high voltage wells. - Page 26 Position of the terminal: horizon- tal then folded to 45° Number of coils: 3/4 winds Direction of winding of the terminal WARNING : On reassembly: Remove the leftover grease on the cable. • Fill the high-voltage wells with dielectric grease (Ref.: H1GSYN037) taking care not to intro- duce dust or impurities.
- Page 27 6.2.3.2. Replacing the high voltage cable • Loosen the nut of the cable gland (Ref.1) to release the cable while holding the body of the cable gland (Ref.2). • Remove the cable. • Change the cable. For the preparation of the high voltage cable (see §...
- Page 28 6.2.3.3. Preparing the high voltage cable Tooling required: • Tube cutter (Ref.: W3SCTU002). • Low grain Emery cloth (so as not to scratch the insulation cable) • Pair of scissors. • Cable stripper (grain of rice) • Restrictor tool (Ref.: 1408598). •...
- Page 29 • Step 4: Hold the cable with the sandpaper and make a front hole in the central part of the cable with the tool (Ref.: 1408598). Connect the end piece by screwing it into the front hole while holding the cable with the sandpaper.
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Page 30: Common Malfunctions And Repairs
7. Common malfunctions and repairs Symptoms Possible causes Troubleshooting Close the door, press the Door open green button No air when pressing on Adjust the pressure of the the trigger of the pistol. Bad adjustment of the "spray feed with the dedicated air”... - Page 31 The operator feels electric sor on the short circuiter. defective. shocks when he removes Replace it if necessary. the tank from the ISOCUBE Check its operation; repair or cabinet. Short circuiter defective. replace it if necessary. Index revision : A...
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Page 32: Spare Parts
8.1. ISOCUBE Europe version Spare Quan Sales Item Part Number Description parts tity unit level (*) ISOCUBE with Nanogun Airspray H O round 910023635 ∅ spray 6 - 7.5 m ISOCUBE with Nanogun Airspray H O round 910026034 ∅ spray... - Page 33 Spare Quan Sales Item Part Number Description parts tity unit level (*) ISOCUBE with Nanogun Airspray H O round 910023634 ∅ spray 8 - 7.5 m ISOCUBE with Nanogun Airspray H O round 910026033 ∅ spray 8 - 15 m ISOCUBE cabinet equipped (see §...
- Page 34 Quan Sales Item Part Number Description parts tity unit level (*) ISOCUBE with Nanogun Airspray H O flat 910023636 spray - 7.5 m ISOCUBE with Nanogun Airspray H O flat 910026035 spray - 15 m ISOCUBE cabinet equipped (see § 8.3 page...
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Page 35: Isocube Us-Csa Version
8.2. ISOCUBE US-CSA version Spare Quan Sales Item Part Number Description parts tity unit level (*) ISOCUBE with Nanogun Airspray H O round 910023781 ∅ spray 6 - 7.5 m ISOCUBE with Nanogun Airspray H O round 910026042 ∅ spray... -
Page 36: Isocube Cabinet Equipped
Spare Quan Sales Item Part Number Description parts tity unit level (*) ISOCUBE with Nanogun Airspray H O round 910023782 ∅ spray 8 - 7.5 m ISOCUBE with Nanogun Airspray H O round 910026043 ∅ spray 8 - 15 m ISOCUBE cabinet equipped (see §... - Page 37 Quan Sales Item Part Number Description parts tity unit level (*) ISOCUBE with Nanogun Airspray H O flat 910023784 spray - 7.5 m ISOCUBE with Nanogun Airspray H O flat 910026045 spray - 15 m ISOCUBE cabinet equipped (see § 8.3 page...
- Page 38 8.3. ISOCUBE cabinet equipped Index revision : A 7119...
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Page 39: Discharge Resistor
Quan Sales Item Part Number Description parts tity unit level (*) ISOCUBE cabinet equipped X9SEHU010 H M10 nylon nut containing fibreglass Chc M10x50 nylon screw containing fibre- X9SVSY335 glass X9SVCB121 C M 4x16 nylon screw containing fibreglass 110002177 Safety switch... - Page 40 8.3.1. Discharge resistor Spare Sales Item Part Number Description Quantity parts level unit 1506262 Discharge resistor 745383 Tightening nut 1403346 Tightening socket X9NVCB124 C m 4 / 25 - nylon screw X2BDVX004 Lock washer 4 mm in diameter X3AVSY116 Screw CHC M 4 / 6 - AC zinc plated Level 1: Standard preventive maintenance.
- Page 41 8.3.2. Short circuiter 60kV Level Sales Item Part Number Description Spare unit parts (*) 910020677 Short circuiter 60 kV F2SSIL053 Exhaust silencer Stainless steel ball (connected to the 200000304 high voltage) Stainless steel ball (connected to the 200000303 earth) 910020672 Earth cable int.
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Page 42: Pump Unit
8.4. Pump unit Index revision : A 7119... - Page 43 Air Quick exhaust valve, Dia.:4 906333102 Hexagon socket plug Stainless steel fitted filter 155580600 (See user manual Ref.: 578 001 130 1103) ISOCUBE pump wall assembly 151767100 (See user manual Ref.: 578 011 120) 049596010 Stainless steel suction tube 050450106 Flexible D.: 6...
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Page 44: Fitted Stirrer (Option)
Stirrer 049220700 see user manual Ref.: 573 303 050) 552486 Female/female sleeve 905120904 Straight coupler 149220750 ISOCUBE stirrer bracket E4CSPR085 Pre-isolated terminal E2AAMB007 Black wire 6mm Level 1: Standard preventive maintenance. Level 2: Corrective maintenance. Level 3: Exceptional maintenance. Index revision : A...