Related Manuals for SAMES KREMLIN Inocart VT
Summary of Contents for SAMES KREMLIN Inocart VT
- Page 1 User manual Inocart VT, Inocart H SAMES KREMLIN SAS - 13, Chemin de Malacher - 38240 MEYLAN - FRANCE Tel. 33 (0)4 76 41 60 60 - www.sames-kremlin.com Index revision : A 7159...
- Page 2 SAMES KREMLIN SAS operating manuals are written in French and translated into English, German, Spanish, Italian and Portuguese. The French version is deemed the official text and SAMES KREMLIN will not be liable for the translations into other languages. Index revision : A...
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Page 3: Table Of Contents
6.1. Vibrating table version ......17 6.1.1. Inocart VT dual version ....... 18 6.2. - Page 4 9.2. Equipment "Inocart VT" US version ....37 9.2.1. Inocart VT Cart, US version ......38 9.3.
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Page 5: Health And Safety Instructions
INOCART VT INOCART H II 3 D Ex h IIIC T100° C Dc II 3 D Ex h IIIC T100° C Dc Refer to manual 7159 Refer to manual 7159 ATEX Inocart VT configurations Inocart VT Inobox 910029983 910029950 910029950-12... - Page 6 ATEX Inocart H configurations Inobox Inocart H 910029984 910030365 910030365-12 910030906 910030906-12 Index revision : A 7159...
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Page 7: Simplified Analysis Of Potential Ignition Sources According To
1.4. Precautions for Use WARNING : Before any use of the projector, check that all operators: • have previously be trained by the compagny SAMES KREMLIN, or by their distributors registered by them for this purpose. • have read and understood the user manual and all rules for installation and operation, as laid out below. - Page 8 WARNING : Equipment performance is only guaranteed if original spare parts distributed by SAMES KREMLIN are used. WARNING : To guarantee an optimal assembly, spare parts must be stored in a temperature close to their temperature of use. Should the opposite occur, a sufficient waiting time must be observed before the installation, so that all the elements are assem- bled in the same temperature.
- Page 9 10 The ambient operating temperature must be between 0 and 40°C. 11 The electrostatic powder spraying equipment must be maintained regularly in accor- dance with the indications and instructions given by SAMES KREMLIN. Repairs must be carried out in strict accordance with these instructions.
- Page 10 13 Before cleaning the projectors or doing any other work in the spray area, the power supply to the high-voltage generator must be disconnected, protected against restarting and the HV circuit protected. (spray gun) discharged to ground. Cleaning must be carried out in mechanically ventilated areas. 14 In the explosive zone, it is forbidden to use non-certified electrical or non-electrical equipment such as electrical extension cords, multi-sockets, switches, etc.
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Page 11: Important Recommendations
0°C and + 40°C. The storage temperature must never exceed +60°C. 1.6.4. Sound level The sound pressure level generated by Inocart VT is equal to 80.2 dBA and 78.1 dBA for the Inocart H under the specified operating conditions. Conditions of measurement:... -
Page 12: Guarantee
• use of seals not complying with SAMES KREMLIN recommendations, • pollution of air circuits by fluids or substances other than air. The SAMES KREMLIN carts type Inocart VT and Inocart H are covered by a warranty (refer to the general sales conditions for its application). -
Page 13: Introduction
Available in two versions: • Inocart VT : Equipped with a vibrating table that can support a 20 kg powder box, it is desi- gned for frequent and quick color changes. It is also equipped with a removable support arm and an integrated cleaning system: Fast Clean. - Page 14 Inocart VT equipment Inobox VT control module CS 130 powder pump Plunger tube Vibrating table ”Inogun M” spray gun Inocart H equipment Inobox H control module CS 130 powder pump Tank ”Inogun M” spray gun Index revision : A 7159...
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Page 15: Characteristics
• on a vibrating table, a box with a maximum mass of 20 kg of powder in an inclined way. • a tank that can contain about 50 useful liters of fluidized powder, i.e. 20 kg. Dimensions of the ”Inocart VT” (H x W x D) 1230 x 490 x 630 mm Dimensions of the ”Inocart H”... -
Page 16: Operation
4. Operation 4.1. With vibrating table The powder paint is contained in its original box of up to 20kg. It is placed on the vibrating table. The vibration of the table is obtained thanks to the vibrator and allows the fluidizing head to penetrate the powder. -
Page 17: Installation
6. Installation The "Inocart VT or H" carts are delivered assembled. 6.1. Vibrating table version Step 1 • Step 1: Place the support arm in its housing. • Step 2: Place the plunger tube equipped Step 2 with the CS 130 pump in the support arm and connect the 2 hoses to the powder pump blue to blue, red to red. -
Page 18: Inocart Vt Dual Version
6.1.1. Inocart VT dual version • Step 1: Place the wall bracket on the cabin wall. • Step 2: Install the dual plunger wiring set. • Step 3: Install the 2nd Inobox control module and et connect (see RT Nr 7145) the 2nd wiring set. -
Page 19: Hopper Version
6.2. Hopper version • Step 1: Release the ground wire lug atta- ched to the cart and connect it to the hop- per. Then connect the fluidizing hose to the Step 1 hopper. • Step 2: Equip the plunger tube with the CS 130 pump, then place the assembly in one Step 2 of the holes in the hopper. -
Page 20: Inocart H, Dual Version
6.2.1. Inocart H, dual version • Step 1: Place the wall bracket on the cabin wall. • Step 2: Install the dual plunger wiring set. • Step 3: Install the 2nd Inobox control module and connect (see RT Nr 7145) the wiring set. •... -
Page 21: Use Of "Inocart Vt Or H" Equipment
7. Use of "Inocart VT or H" equipment 7.1. Powder application As the equipment has already been installed according to the safety rules (see § 1.5 page and the instructions given (see § 6 page 17), follow the steps described below: •... -
Page 22: Maintenance
Therefore, the periodicity of maintenance indicated in the procedures below is only indicative. The user will have to create his own maintenance range as he uses the SAMES KREMLIN equipment. -
Page 23: Cleaning
8.2. Cleaning 8.2.1. Procedure A: Cleaning the cart Before any intervention, refer to the health and safety instructions (see § 1.5 page WARNING : All cleaning operations should only be carried out using compressed air at a maxi- mum pressure of 2.5 bar, a cloth or possibly a brush. Never use water or solvents to clean the equipment. -
Page 24: Procedure B: Powder Pump / Plunger Tube Cleaning
8.2.2. Procedure B: Powder pump / plunger tube cleaning Before any intervention, refer to the health and safety instructions (see § 1.5 page WARNING : This cleaning is done at each change of shift or at each change of color. •... - Page 25 Step 5 • Step 5: Place the fluidizing tube over the Fast Clean and press 2 or 3 times to clean the internal circuit. • Step 6: Disconnect the CS 130 pump from the fluidizing tube and place it on its holder. Cleaning cycles continue to run to rinse the Step 6 pump and tubing.
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Page 26: Replacement
8.3. Replacement The following maintenance operations are to be carried out in the workshop. 8.3.1. Procedure C1: Replacement of filter • Step 1: Remove the rear panel from the cart. • Step 2: Disconnect the air supplies. Step 2 Brass plug •... -
Page 27: Procedure C2: Replacement Of Vibrator
8.3.2. Procedure C2: Replacement of vibrator Removal • Step 1: Disconnect the vibrator cable on the Inobox side. Step 1 • Step 2: Remove the vibrating table (see § Step 3 8.3.3 page 29). • Step 3: Remove the vibrator wall by uns- crewing the 4 screws/washers. - Page 28 Reassembly • Step 7: Apply a few drops of normal threadlocker (P/N H2CPAL046) on the 4 fixing screws. • Step 8: Place the vibrator on the cart, screw Step 8 the screws crosswise and in approach, then tighten to a torque of 10 N.m. •...
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Page 29: Procedure C3: Replacement Of Elastic Pads Of The Vibrating Table
8.3.3. Procedure C3: Replacement of elastic pads of the vibrating table • Step 1: Unscrew the 6 screws holding the vibrating table and remove it. Step 1 Screw (x6) • Step 2: Using a 10" socket wrench, remove the 4 elastic pads and replace them. Pad (x4) •... -
Page 30: Procedure C4: Fast Clean Replacement
8.3.4. Procedure C4: Fast Clean replacement • Step 1: Disconnect the hose from the Fast Clean. • Step 2: Unscrew the 2 screws securing the Step 2 Fast Clean and remove it. Fixing screw (2) • Step 3: Insert the new Fast Clean, tighten the 2 screws and then reconnect it. Index revision : A 7159... -
Page 31: Procedure C5: Replacement Of The Equipped Porous
8.3.5. Procedure C5: Replacement of the equipped porous washer Disassembly: • Step 1: Using soft rubber clamps, textile protection or thick cardboard, clamp the alumi- nium body of the tube in a vice and unscrew the outer tube manually. The inner tube remains attached to the body. Using a 20 to 30 mm diameter bar of sufficient length (broomstick style), •... - Page 32 Step 7 • Step 7: Position / center the inner tube on the center guide of the tool. Step 8 • Step 8: By pressing firmly on the top of the tube (can be tapped with the mallet) push the center tube into the washer until the outer tube starts to center on the nose.
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Page 33: Spare Parts List
9. Spare parts list 9.1. Equipment "Inocart VT" Europe version Unit Maintenance Part Number Description level for sale spare parts (*) Inocart VT equipped Vibrating table - 910029950 Inocart VT equipped Vibrating table - 910029950-12 Inocart VT Cart (see § 9.1.1 page 910030041 Inobox EU power cable, length: 2.5 m... -
Page 34: Inocart Vt Cart, Europe Version
9.1.1. Inocart VT Cart, Europe version Index revision : A 7159... - Page 35 Mainte- Unit nance level Item Part Number Description sale spare parts Inocart VT cart, Europe version Inobox VT control module 910029883 (see RT Nr 7145) 910030392 Wiring set 910013775 CS 130 powder pump (see RT Nr 6426) 910025252 Plunger tube (see §...
- Page 36 9.1.1.1. Plunger tube Unit Maintenance Item Part Number Description level for sale spare parts (*) 910025252 Equipped Plunger tube 910031418 Equipped porous washer J2CTPB253 Black o-ring Level 1: Standard preventive maintenance Level 2: Corrective maintenance Level 3: Exceptional maintenance Index revision : A 7159...
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Page 37: Equipment "Inocart Vt" Us Version
9.2. Equipment "Inocart VT" US version Unit Maintenance Part Number Description level for sale spare parts (*) Inocart VT equipped Vibrating table - 910030904 Inocart VT equipped Vibrating table - 910030904-12 Inocart VT Cart (see § 9.1.1 page 910030398 Inobox US power cable, length: 2.5 m ∅... -
Page 38: Inocart Vt Cart, Us Version
9.2.1. Inocart VT Cart, US version Index revision : A 7159... - Page 39 Mainte- Unit nance level Item Part Number Description sale spare parts Inocart VT cart, US version Inobox VT control module 910029883 (see RT Nr 7145) 910030392 Wiring set 910013775 CS 130 powder pump (see RT Nr 6426) 910025252 Plunger tube (see §...
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Page 40: Equipment "Inocart H" Europe Version
9.3. Equipment ”Inocart H” Europe version Mainte- Unit nance level Part Number Description sale spare parts 910030365 Inocart H equipped hopper - 6m 910030365-12 Inocart H equipped hopper - 12m Inocart H Cart (see § 9.3.1 page Equipped Inotank hopper 910030902 (see §... -
Page 41: Inocart H Cart, Europe And Us Versions
9.3.1. Inocart H cart, Europe and US versions Unit Maintenance Item Part Number Description level for sale spare parts (*) Inocart H cart Inobox H control module 910029884 (see RT Nr 7145) 910030921 Wiring set 910030034 Inogun M spray gun (see RT Nr 7132) 910030034-12... -
Page 42: Equipped Inotank Hopper
9.3.2. Equipped Inotank hopper Mainte- Unit nance level Item Part Number Description sale spare parts Equipped Inotank hopper 910013775 CS 130 powder pump (see RT Nr 6426) J2CTCN052 O-ring 130002065 Inotank hopper 910030912 Equipped plunger tube J2CTPB253 O-ring (included in item 4) Level 1: Standard preventive maintenance Level 2: Corrective maintenance Level 3: Exceptional maintenance... -
Page 43: Equipment Inocart H, Us Version
9.4. Equipment Inocart H, US version Maintenance Unit level for Part Number Description spare parts sale 910030906 Inocart H equipped hopper - 6m 910030906-12 Inocart H equipped hopper - 12m Inocart H Cart (see § 9.3.1 page Equipped Inotank hopper 910030902 (see §... -
Page 44: Equipment "Inocart Vt" 2
Unit Maintenance Part Number Description level for sale spare parts (*) 910030364 Inocart VT 2 equipped vibrating table Inocart VT 2 cart (see § 9.5.1 page 910030041 Inobox EU power cable, length: 2.5 m ∅ 130001649 POE green hose ∅... -
Page 45: Inocart Vt2 Cart, Europe Version
9.5.1. Inocart VT2 cart, Europe version Mainte- Unit nance level Item Part Number Description sale spare parts Inocart VT 2 cart, Europe version Inobox VT control module 910029883 (see RT Nr 7145) 910030392 Wiring set 910031421 Wiring set 910013775 CS 130 powder pump... -
Page 46: Inocart Vt 2 Cart, Us Version
9.5.2. Inocart VT 2 cart, US version Mainte- Unit nance level Item Part Number Description sale spare parts Inocart VT 2 cart, US version Inobox VT control module 910029883 (see RT Nr 7145) 910030392 Wiring set 910031421 Wiring set 910013775... -
Page 47: Equipment "Inocart H" Dual Version
9.6. Equipment ”Inocart H” dual version Europe Version Unit Maintenance Part Number Description level for sale spare parts (*) 910030366 Inocart H equipped 2 hoppers Europe Cart (see § 9.6.1 page Equipped Inotank hopper 910030902 (see § 9.3.2 page 910030041 Inobox EU power cable, length: 2.5 m Inobox H control module 910029884... -
Page 48: Chariot Inocart H, Dual Version
9.6.1. Chariot Inocart H, dual version Mainte- Unit nance level Item Part Number Description sale spare parts Inocart H cart Inobox H control module 910029884 (see RT Nr 7145) 910030921 Wiring set 910030034 Inogun M spray gun (see RT Nr 7132) PU hose D: 10 x 1,25 black antistatic 130001492... -
Page 49: Revision Index History
10. Revision index History Rev. Date Description Modification locating 09/2020 First Issue Index revision : A 7159...