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Services Certification and referencing Sames is certified as a training center by the DIRRECTE of the Auvergne Rhône Alpes region under the number 84 38 06768 38. Our company provides, throughout the year, training courses allowing you to acquire the essential know-how for the implementation and maintenance of your equipment in order to guarantee its performance in the long term.
1.1.1. By the barrel All Nanogun+ Airmix® range products carry the same markings on the barrel. These equipment is designed in accordance with ATEX Directive 2014/34/EU and SI 2016 No. 1107, is Category 2, and is intended for use in Zone 1.
26: Week number 123: Nth control module made in the week 26. Equipment Nanogun+ Airmix® is in accordance with the functional safety standard (Standard EN13849, level SIL 1), the preservation of this level of safety imposes a periodic control of the equipment, in minima every 5 years or 15000 hours of functioning (to the first one 2 reached).
.. This information highlights situations that could result in serious damage and indicates the precautions that should be taken to avoid them. ® Before any use of the Nanogun+ Airmix spray gun, check that all operators: • have previously been trained by the company Sames, or by their distributors registered by them for this purpose.
DRT7115 E - 2022/11 1.4. Meaning of pictograms Warning Warning Warning Warning General warning electricity Automatic start Hot surface Explosive material sign Danger Warning Warning for Warning No access for High pressure Crushing of hands explosive Flammable people with active atmospheres material implanted cardiac...
In the USA, the installation has to be in compliance with the code " NFPA 70: National Electrical Code ". CAUTION: Model Nanogun+ Airmix® spray applicator is suitable for use in CLASS I, DIVISION 1, GROUP D HAZARDOUS LOCATIONS” when connected to model GNM 6080 power supply unit.
DRT7115 E - 2022/11 1.7. Installation rules • The manual projection electrostatic material must be used only in projection area according to the standard EN 16985 or in equivalent conditions of ventilation. • The control module must not be installed where there is a potential explosion risk. •...
• Protective clothings intended to be worn, including gloves, have to be in accordance with the standard EN 1149-5. The measured insulating resistance does not have to exceed 100 MΩ.. ® • The operator must also wear ear defenders when using Nanogun+ Airmix spray guns (see § 1.3 page •...
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It is forbidden to leave air or paint hoses trailing on the floor or in areas where they are liable to be crushed or broken by industrial vehicles. It is forbidden to use the Nanogun+ Airmix® to spray a liquid other than a paint or clear coat. It is forbidden to drop the spray gun or subjecting it to impacts.
• Operators must be trained by Sames, or by their distributors registered by them for this purpose, to ® perform Nanogun+ Airmix spray gun maintenance operations. It is forbidden to use oil-based solvent and products containing such solvents if aluminium or zinc are present.
DRT7115 E - 2022/11 1.9.1. Products used Given the wide range of products used, and that fact that it is impossible to produce an inventory of these products, Sames, cannot be held liable for: • incompatibility of product material used when in contact with materials listed below: •...
• use of seals not complying with Sames recommendations, • pollution of air circuits by fluids or substances other than air. ® The Nanogun+ Airmix guns are covered by a one-year guarantee for use in two 8-hour shifts under normal operating conditions (5000 hours).
Nanogun+ Airmix spray guns are to be connected to the GNM 6080 control module. ® The models in the Nanogun+ Airmix range can be differentiated by their air cap, air cap ring, the base support and the paint hose. Characteristics Flat spray - 120 bar hose 7.5 m...
2.2. GNM 6080 Control module The GNM 6080 control module allows the display of the parameters of use as well as their adjustments. Front face of the GNM 6080 control module Maintenance indicator light Indicator light of high voltage fault Reset of faults Display of setpoint of high voltage Increase of the setpoint voltage...
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DRT7115 E - 2022/11 Low voltage connection fault: • The control module does not detect or any more the presence of the gun. Switch off the main power supply, check the connection between the control module and the gun. • This fault may also be related to electromagnetic interference generated by other equipment in the installation.
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Side face of the GNM 6080 control module Plug for gun cable Plug for external cabling Switch ON / OFF Main power supply Ground connection Diaphragm of pressure balancing Diagnosis plug (type mini USB) Member of EXEL group...
DRT7115 E - 2022/11 3. Technical characteristics 3.1. General spray gun characteristics Type of spray Flat Original nozzle assembled Maximum incoming paint pressure 120 bar 200 bar Incoming compressed air pressure 6 bar ± 1 bar Min/max ambient temperature 0°C - 40°C Maximum water flow rate See table below Spray width at 25 cm...
Measurement conditions: The apparatus was operated to maximum capacity and the measurements taken in the manual paint test booth (sealed booth with glass panels) located in the Sames site in Meylan, France. Measurement method: The weighted equivalent sound pressure level (93.8 et 98.6 dBA) is an LEQ value measured during observation periods over at least 30 seconds.
DRT7115 E - 2022/11 Hollow cone round spray: Impact diameter at Impact diameter at Gauge Flow rate (in cc/min) 250 mm 250 mm Nanogun+ 120 bar Nanogun+ 200 bar Dynamic air pressure Spraying air Spraying air 4 bars 4 bars Dynamic product pressure 1000...
However, paints with a lower or higher viscosity (for example 14 to 50 seconds or more) can be sprayed. 3.5.2. Resistivity ® Use a paint whose resistivity is suitable for the Nanogun+ Airmix spray gun model that you are using. Optimum resistivity ranges from 0.5 to 500 MΩ.cm. Low resistivity promotes a good wraparound effect, but there may be back spray onto the operator is the booth is inadequately ventilated, especially when using the round spray.
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Table of impact widths in water at a gun/part distance of 25 cm (closed to any additional air). Nozzles Impact width 03-05 12 cm 04-05 03-07 17 cm 04-07 04-09 06-09 09-09 21 cm 12-09 14-09 04-11 06-11 09-11 25 cm 12-11 14-11 04-13...
Third shield Green Primary transformer HVU 3 Black Return IHV 1 Switch ”open”: Nanogun+ Airmix® trigger releases. Switch ” closed” : Nanogun+ Airmix® trigger activated. Characteristics of the switch: 0.5 A maxi / 24 VAC/DC maxi. Member of EXEL group...
5. Start-up Tools 5.1. Part number Description Unit of sale 900012843 Multipurpose spanner Part number Description Unit of sale H1GMIN017 White vaseline (100 ml) H1GSYN037 Dielectric lubricant for high voltage cascade and needle duct (100 g) Part number Description Unit of sale 900010160 Cartridge and air valve assembly tool Part number...
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DRT7115 E - 2022/11 Part number Description Unit of sale 900016773 Supply pad removal tool (hollow cone) Part number Description Unit of sale 900016975 Rapid injector rinsing tool (hollow cone) Part number Description Unit of sale 000094000 Unplugging needles for gauges 04 through 09 1 box (12) 000094002 Unplugging needles for gauges above 09...
Air pressure regulator Spraying air filter/regulator Spraying air valve GNM 6080 control module Spray gun air supply hose ® Nanogun+ Airmix Spray Gun Low voltage power supply cable Pump (complies with ATEX Directive) Dump valve Product filter Product supply hose...
DRT7115 E - 2022/11 6.2. Preventive maintenance plan - PMP 7115 see § 11.1 page 87 The objective of the proposed preventive maintenance plan is to define in an exhaustive way, the verification, replacement and cleaning actions of the installed Sames equipment. In order to anticipate breakdowns and malfunctions that may be due to technical deviations of the installation, the preventive maintenance plan attached to the user manual lists the routine maintenance operations necessary for better comfort in the use of the production tool.
The spray gun must be cleaned immediately after use and at the end of the day, as with all paint guns. The cleaning procedure described below should be followed carefully: ® It is formally forbidden to plunge the Nanogun+ Airmix into solvent. Utiliser un solvant approprié: solvant non gras, de résistivité élevée et non chloré.
DRT7115 E - 2022/11 6.3.3. Procedure A3: Hollow cone nozzle cleaning It is vital to clean the spraying head fully at the end of each shift or when use is interrupted, depending on the type of product between 5 and 30 minutes. Cleaning procedure: •...
Reassembly • Step 5: Remove the placebo injector. • Step 6: Coat the rear part (threading / seal) of the dielectric grease injector. • Step 7: Add more and/or put back the dielectric grease on the HV contact. Coat the external thread of the barrel with dielectric grease.
DRT7115 E - 2022/11 6.3.5. Procedure A5: Demolition and Recycling 6.3.5.1. Nanogun+ Airmix® All the parts can be contaminated by paint residues and/or of solvent. Before proceeding to the demolition of the equipment, clean the spray gun and more particularly the inside of paint hoses with an appropriate cleaning product and air- drying them with compressed air.
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13*, 21*, 17, 34, 26, 27, Stainless steel 28, 29, 32, 33 Plastic material containing fibre Plastic material, chemically inert rubber 20*, 24 Aluminium Rubber Plastic material containing fibre, copper, stainless steel Fibre joint Polyamide not loaded Not represented Air hose: PU Product hose: PTFE - aramid - PU Not represented Couplings: Zinc-plated steel or stainless steel...
DRT7115 E - 2022/11 6.4. Replacement 6.4.1. Procedure B1: Replacement of the paint hoses 6.4.1.1. Paint hose - Version QD (HR) • Step 1: On the handle side, unlock the fitting (A) with a 15 flat wrench and then unscrew the lock nut (B) with a 17 flat wrench.
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6.4.1.2. Paint hose LR-MR • Step 1: Unscrew the two screws (B) of the flange (A) and take out the paint hose. • Step 2: With a 21 flat wrench, unscrew the upper nut on the paint hose. Unscrew the nut while turning the hose.
DRT7115 E - 2022/11 6.4.2. Procedure B2: Replacement of the spray head assembly • Step 1: With the multipurpose wrench (P/N # 900012843), unscrew the air cap ring. • Step 2: Extract the head nozzle using the multipurpose wrench. Do not use your fingers. WARNING : It is imperative to replace the sieve or the sealant seal each time the nozzle is removed...
6.4.3. Procedure B3: Replacement of the electrode located in the air cap Disassembly: • Step 1: Pull out the conductive PTFE washer. Using one of the two housings on the back of the air cap, insert the screwdriver blade under the washer (do not use the housing where the centering pin is located).
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DRT7115 E - 2022/11 Reassembly: The repair kit includes an electrode equipped with its small PTFE tube. • Step 1: If necessary, clean the electrode man- ually and with precaution with a drill or metal rod of 1mm diameter • Step 2: Insert the electrode equipped with the PTFE tube.
• Step 5: Fold the electrode with the flat pliers and cut to about 5 mm. WARNING : The small PTFE tube must not mask the end of the electrode, cut it if necessary. On the other hand the metallic end can be a little discovered (less than 1mm).
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DRT7115 E - 2022/11 6.4.4.1. Setting the paint needle • Step 1: Remove electro-pneumatic coupling and product hose to the gun base. • Step 2: Remove rear nut with paint spring • Step 3: To ensure the needle is in contact with the seat nozzle (rest position), push it with your finger.
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• Step 7: Pull the needle out of the gun to adjust its length. Untighten the nut (B) to allow the adjustment procedure. • If the value on step 6 is under 1.8 mm, untighten the needle rear stop (A) to increase the needle length.
DRT7115 E - 2022/11 6.4.5. Procedure C1: Replacing the seals cartridge Replacing the seals cartridge on the spray head side • Step 1: Unscrew the seat casing using a 13- mm pipe wrench. Then remove it. O-rings Should the O-rings and anti-extrusion rings located in front and back of the nozzle require replacement, remove...
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Replacement of the seals on the handle side • Step 1: Remove the trigger see § 6.4.11 page 56, and the paint needle. • Step 2: Unscrew the four screws fastening the barrel on the handle. • Step 3: Unscrew manually or with a small flat pliers the three connection wires of the high voltage unit, pull carefully the contacts towards the back.
DRT7115 E - 2022/11 6.4.6. Procedure C2: Replacement of the air valve • Step 1: Remove the paint needle (see § 6.4.4 page 45). • Step 2: Unscrew the air valve stop nut using a 18 mm open-ended spanner. Position the gun barrel to the top and recover the spring and the air valve.
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6.4.6.1. Repairing the air valve Three levels of maintenance are possible: • Level 1: Standard level of maintenance because the body of the air valve does not undergo any friction nor wear. • Level 2: Corrective maintenance, carry out if the valve body is damaged. •...
DRT7115 E - 2022/11 6.4.7. Procedure C3: Replacement of the high voltage cascade • Step 1: First, remove the trigger (see § 6.4.11 page 56), remove the paint needle (see § 6.4.4 page 45) and the fixing hook (see § 6.4.12 page 57).
6.4.8. Procedure D1: Replacement of the electropneumatic coupling • Step 1: Separate the barrel from the handle. • Step 2: Handle base Unscrew the air nipple using a 6mm allen key. Replace the seals every 12 months. • Step 3: Undo both K35 x 14 screws with a 2mm Phillip's screwdriver.
DRT7115 E - 2022/11 6.4.9. Procédure D2: Remove paint hose. Loosen the paint hose nut with a 15mm open-ended spanner. 6.4.9.1. HR version WARNING : Do not remove the cable gland from the electrical cable.. • Step 1: Remove the paint hose. Unlock the fitting (A) with a 15 flat wrench and then unscrew the lock nut (B) with a 17 flat wrench...
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6.4.9.2. LR - MR versions WARNING : Do not remove the cable gland from the electrical cable. • Step 1: Remove the paint hose. Unscrew the two screws (B) of the flange (A) and take out the paint hose. • Step 2: Unscrew the two captive screws of the electro-pneumatic coupling.
DRT7115 E - 2022/11 6.4.10. Procedure D3: Replacement of the switch • Step 1: With a 5.5 mm screwdriver, unscrew the shouldered screw. Pull upwards the lever of the switch. • Step 2: Replace the o-ring (see § 8.1 page Insert the new switch into its housing.
6.4.12. Procedure D5: Replacement of the fixing hook • Step 1: Put the switch (A) in position «I». • Step 2: With a 5.5mm screwdriver, unscrew the shouldered screw • Step 3: Remove the hook by pulling upwards. Member of EXEL group...
DRT7115 E - 2022/11 7. Troubleshooting Guide Defaults Possible Causes Remedies Presence of air in the paint circuit Dump the paint circuit Increase pressure at the pump or pres- Paint flow rate too slow surised tank. Uneven paint flow Impurities in the circuit Verify the filters, then dump the circuit.
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Clean spray head High voltage power not on See display on control module High voltage power insufficient Increase high voltage power Check Nanogun+ Airmix® output voltage Distance between spray head and part Spray from between 200 and 300 mm too great away Clean hooks.
DRT7115 E - 2022/11 8. Spare Parts The spare parts are classified in 2 different types: • 1st emergency parts: The 1st emergency parts are strategic components which are not necessarily consumables but which in case of failure prohibit the operation of the equipment. Depending on the production line's commitment and the production rates imposed, the first emergency parts are not necessarily kept available in the customer's stock.
Unit Spare Part Item Part number Description Level (*) sale ® Nanogun+ Airmix 120 bars LR JP with nozzle 910021071-075 09-091 and paint hose 7.5 m ® Nanogun+ Airmix 120 bars LR JP with nozzle 910021071-150 09-091 and paint hose 15 m ®...
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Unit Spare Part Item Part number Description Level (*) sale ® Nanogun+ Airmix 120 bar HR JP with nozzle 910025956-075 09-091and paint hose 7.5 m ® Nanogun+ Airmix 120 bar HR JP with nozzle 910025956-150 09-091and paint hose 15 m ®...
Unit Spare Part Item Part number Description Level (*) sale ® Nanogun+ Airmix 200 bars LR JP with nozzle 09- 910021077-075 091 and paint hose 7.5 m ® Nanogun+ Airmix 200 bars LR JP with nozzle 09- 910021077-150 091 and paint hose 15 m ®...
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Unit Spare Part Item Part number Description Level (*) sale ® Nanogun+ Airmix 200 bars HR JP with nozzle 09- 910025957-075 091and paint hose 7.5 m ® Nanogun+ Airmix 200 bars HR JP with nozzle 09- 910025957-150 091and paint hose 15 m ®...
8.1.4. Fitted air cap ring Unit Spare Part Item Part number Description Level (*) sale 910019358 Fitted air cap ring 900013829 HP nozzle protection 900010164 PTFE flat seal 160000170 FEP/FKM seal Level 1: 1st emergency parts Level 2: Wearing parts 8.1.5.
DRT7115 E - 2022/11 8.5. Barrel assembly 11.1 11.5 11.12 11.11 11.4 11.2 11.3 Unit Spare Part Item Part number Description Level (*) sale 910019514 Equipped barrel Seal cartridge 11.1 910015881 11.11 900012782 Anti-extrusion ring (included in Rep. 11.1) 11.12 J3STKL005 O-ring - chemically inert (included in Rep.
Air valve and Nut air valve 8.6. 22.54 22.53 22.52 22.51 22.4 22.3 22.2 22.13 22.12 22.11 Unit Spare Part Item Part number Description Level (*) sale Air valve and air valve nut assembly 22.1 910015922 Air valve nut assembly 22.11 J2FTDF155 O-ring, FKM black...
DRT7115 E - 2022/11 8.7. Needle assembly 23.1 Unit Spare Part Item Part number Description Level (*) sale 910019508 Equipped needle 23.1 X7CEHU003 H M3 U brass nut Level 1: 1st emergency parts Level 2: Wearing parts 8.8. Electropneumatic coupling sets 35.1 GNM 6080 connection...
8.9. Paint hoses ® 8.9.1. Pour pistolets Nanogun+ Airmix 43.1 43.11 43.2 43.23 43.21 43.22 43.12 43.13 Unit of Spare Part Item Part number Description sale Level (*) ® Pour pistolets Nanogun+ Airmix Black 7.5-m HR product hose ∅ 5 910019204-075 Black 15-m HR product hose ∅...
DRT7115 E - 2022/11 8.9.2. For Nanogun+ Airmix® LR guns 43.3 43.3 43.31 43.33 43.32 43.4 Unit Spare Part Item Part number Description Level (*) sale ® For Nanogun+ Airmix LR guns PTFE 7.5-m LR product hose ∅ 5 910020165-075 PTFE 15-m LR product hose ∅...
8.9.3. For Nanogun+ Airmix® MR guns 43.5 43.52 43.51 43.51 43.511 43.513 43.512 43.53 43.54 Spare Unit of Item Part number Description Part sale Level (*) ® For Nanogun+ Airmix MR guns Product hose MR 7.5 m ∅ 5 910025953-075 Product hose MR 15 m ∅...
DRT7115 E - 2022/11 8.11.1. Equipped hollow cone seat casing 44.43 44.42 44.41 Unit of Spare Part Item Part number Description sale Level (*) 44.4 910025478 Equipped hollow cone seat casing 44.41 999469300 Distribution carbine pad 44.42 900012300 Anti-extrusion ring 44.43 J3STKL075 Chemically inert O-ring...
8.11.2. Procedure for changing from a flat spray to a round spray To carry out this operation, the gun must be disconnected from any supply (product / air / current). Remove the flat spray: • Loosen the cap nut (P/N: 910019358). •...
8.14. Various 8.14.1. Protective hose covering This covering can be used to protect hoses and cables to ensure long life and flexibility. Description Part number Unit of sale Rilsan Protective hose covering with 30 collars 910021086 50 m roll 8.14.2. Protective case for spray gun Description Part number Unit of sale...
DRT7115 E - 2022/11 9. The different versions 9.1. Equipments Titre Pistolet NANOGUN MX "Haute Pression" HP Title NANOGUN MX gun type High Pressure" HP Pistolet NANOGUN MX CE+UK+C/US N° GUN Pistolet NANOGUN MX HP Haute résistivité HR NANOGUN MX gun type HP High Resistivity LR CE+UK+C/US 910021070 Haute résistivité...
DRT7115 E - 2022/11 10. Revision index History : G Fournel S. Court Created by Checked by Approuved by Date Index Purpose of the modification and location 2016 S. Court First Issue 2022/11 S. Court Adding UKCA marking Transfer of CSA certification to QPS Change of identity and logo Update of the graphic charter §...
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11. Appendices Maintenance preventive plan 11.1. Member of EXEL group...
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Nanogun+ Airmix PLAN DE MAINTENANCE PREVENTIVE PMP7115 / PREVENTIVE MAINTENANCE PLAN Pour 1 ensemble - For 1 assembly Acteurs Métiers Niveau Manuel Temps prévu Operators - skill Level Périodicité Sous ensemble Désignation de l'élément Commentaires d'utilisation Outil Estimated Time Ensemble Assembly Action à...
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Canon Joint cartouche porte joints Remplacement Airmix 3,33 Barrel O ring seal cartridge Replacement 240000301 Versions LR- HR- MR Nanogun+ Airmix gun Équipement Joint support de buse Remplacement 3,33 240000301 LR- HR- MR version Equipment O ring nozzle support Replacement...
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Nanogun+ Airmix PLAN DE MAINTENANCE PREVENTIVE PMP7115 / PREVENTIVE MAINTENANCE PLAN Pour 1 ensemble - For 1 assembly Acteurs Métiers Niveau Manuel Temps prévu Operators - skill Level Périodicité Sous ensemble Désignation de l'élément Commentaires d'utilisation Outil Estimated Time Ensemble Assembly Action à...
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Nanogun+ Airmix PLAN DE MAINTENANCE PREVENTIVE PMP7115 / PREVENTIVE MAINTENANCE PLAN Pour 1 ensemble - For 1 assembly Acteurs Métiers Niveau Manuel Temps prévu Operators - skill Level Périodicité Sous ensemble Désignation de l'élément Commentaires d'utilisation Outil Estimated Time Ensemble Assembly Action à...
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DRT7115 E - 2022/11 11.2. EU and UK Declarations of conformity Member of EXEL group...
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The manufacturer herewith declares that the equipment is in conformity with the relevant Union harmonization legislation. PULVERISATEUR ELECTROSTATIQUE DE PEINTURE / ELECTROSTATIC PAINT SPRAY SYSTEM Equipment type Nanogun+ Airmix / GNM 6080 Sprayer Nanogun+ Airmix II 2 G 0.24 mJ Marking Control module GNM 6080 II (2) G [0.24 mJ]...
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DocuSign Envelope ID: 4965FAC8-D11B-4963-9546-CEBF7A1DD845 UE DECLARATION OF CONFORMITY Le Fabricant déclare que le matériel désigné ci-après est conforme à la législation d’harmonisation de l’Union applicable suivante/ Der Hersteller erklärt, dass das nachfolg end bezeichnete Material den folgenden anwendbaren Harmonisierungsrechtsvorschriften der Union entspricht / El fabricante declara que el equipo designado a continuación es conforme con la siguiente legislación de armonización de la UE aplicable / Il fabbricante dichiara che l’attrezzatura designata di seguito è...
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The manufacturer herewith declares that the equipment is in conformity with the relevant Union harmonization legislation. PULVERISATEUR ELECTROSTATIQUE DE PEINTURE / ELECTROSTATIC PAINT SPRAY SYSTEM (2)Equipment type Nanogun+ Airmix / GNM 6080 Sprayer Nanogun+ Airmix II 2 G 0.24 mJ (4)Marking Control module GNM 6080 II (2) G [0.24 mJ]...
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DocuSign Envelope ID: 09E71F1B-1514-4586-AEBC-06A66CD84699 UK DECLARATION OF CONFORMITY Le Fabricant déclare que le matériel désigné ci-après est conforme à la législation d’harmonisation de l’Union applicable suivante/ Der Hersteller erklärt, dass das nachfolg end bezeichnete Material den folgenden anwendbaren Harmonisierungsrechtsvorschriften der Union entspricht / El fabricante declara que el equipo designado a continuación es conforme con la sig uiente legislación de armonización de la UE aplicable / Il fabbricante dichiara che l’attrezzatura designata di seguito è...
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