Related Manuals for SAMES KREMLIN Inobooth
Summary of Contents for SAMES KREMLIN Inobooth
- Page 1 User manual Inobooth SAMES KREMLIN SAS - 13, Chemin de Malacher - 38240 MEYLAN - FRANCE Tel. 33 (0)4 76 41 60 60 - www.sames-kremlin.com Index revision : A 7143...
- Page 2 SAMES KREMLIN SAS operating manuals are written in French and translated into English, German, Spanish, Italian and Portuguese. The French version is deemed the official text and SAMES KREMLIN will not be liable for the translations into other languages. Index revision : A...
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Page 3: Table Of Contents
2.6. Inobooth ........ - Page 4 7.1. Inobooth ........
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Page 5: Inobooth
• for the Inogun A projector. see RT Nr 7133 1.1. Marking The Inobooth is intended for use in non-explosive atmosphere. INOBOOTH INOBOOTH To comply with the EN 16985 standard, the marking plate located on the base of the booth (bottom right) must be completed by the integrator in accordance with the instructions below: •... -
Page 6: Respect De La Directive Atex
Inobooth taking into account the zone 22 indicated below: Conveyor direction Zone 22 1.3. Residual risks All operators must be fully informed of the residual risks associated with the use of the Inobooth. These are listed in the table below : Means used Frequency and... -
Page 7: Precautions For Use
1.4. Precautions for Use This document contains information that all operators should be aware of and understand before using the Inobooth. This information highlights situations that could result in serious dam- age and indicates the precautions that should be taken to avoid them. - Page 8 3 Appropriate measures must be taken to prevent, during periods of non-use and/or when the equipment is out of service, that potential energy is present in the equipment. 4 The Inobooth must be maintained regularly in accordance with the indications and ins- tructions given by SAMES KREMLIN.
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Page 9: Important Recommendations
1.6. Important recommendations 1.6.1. Ventilation Do not start the powder application with the Inobooth until the ventilation system of the spray booth is switched on. If the ventilation is turned off, toxic substances or dust may remain in the spray booth and cause a risk of fire, poisoning or irritation. -
Page 10: Guarantee
• flooding, earthquake, fire or similar events, • pollution of pneumatic circuits by fluids or substances other than air. The SAMES KREMLIN Inobooth is covered by a warranty (refer to the general sales conditions for its application). The guarantee does not apply to wearing parts. -
Page 11: Introduction
All excess powder is sucked out through the suction duct and recycled. 2.5. (Option) Manual station The Inobooth can optionally be equipped with one or two manual powder coating stations located at the ends of the booth. Index revision : A... -
Page 12: Inobooth
2.6. Inobooth Brace Fire detection Side panel Side panel Lighting Door Suction shutter Emergency stop push button Bottom of booth Cylinder Suction shutter control Element Function Brace Roof reinforcement structure Fire detection Fire hazard detectors Panels with vertical or circular openings to allow the... -
Page 13: Option) Manual Station
2.7. (Option) Manual station Brace Lighting Roof support Side panel profile Suction shutter control Platform Stairs Element Function Brace Roof reinforcement structure Lighting Lighting of the work area Roof support profile Reinforcement profile for fastening to the booth roof Side panel Roof support side structure Controls the opening of the booth's suction shutters Suction shutter control... -
Page 14: Characteristics
3. Characteristics 3.1. Inobooth - Dimensions (mm) 1924 2606 3.1.1. Weight and dimensions Inobooth Overall length 2606 mm Overall width 1924 mm Height(A) From 2500 to 3300 mm Max. width 800 mm Pattern of the parts to be coated Max. height 2300 mm Max. -
Page 15: Pneumatic Characteristics
Measuring conditions: the equipment was put into operation at maximum characteristics, the measurements were carried out at different positions at 1 m from the powder station and on the side accessible by the user in the powder laboratory on the SAMES KREMLIN site in Mey- lan, France. -
Page 16: Pneumatic Diagram
3.3. Pneumatic diagram VENTILATION SHUTTER Shutter closing Shutter opening Shutter opening Shutter closing VENTILATION SHUTTER Index revision : A 7143... -
Page 17: Manual Station - Dimensions (Mm)
3.4. Manual station - Dimensions (mm) 3971 1495 1816 2391 3.4.1. Weight and dimensions (Option) Manual station Platform length 1495 mm Length with fastening bar 3971 mm Platform width 1816 mm Exterior width with stairs 2391 mm Height (A) From 2500 to 3300 mm Approximate weight From 350 to 400 kg Index revision : A... -
Page 18: Starting- Up
4. Starting- up 4.1. Tools Unit of Part Number Description sale 1407150 Drilling jig tool for blowing nozzles Unit of Part Number Description sale 900019088 Side panel lifting plate Unit of Part Number Description sale 240000503 Telescopic bridge Index revision : A 7143... -
Page 19: Installation
Other necessary tools and accessories: The tools listed below are recommended for installation and maintenance of the equipment. • Flat and Phillips screwdriver. • Torque wrenches. • Allen wrenches. • Flat wrench. • Multi-socket pliers. • Spirit level. • Bracket with a minimum length of 1 meter. •... - Page 20 Place the booth bottom box (1) on a floor with a resistance higher than 400 kN / m2 and it must be strictly horizontal. First adjust the four outer support feet (2) and then unscrew the other support feet until they are in contact with the floor.
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Page 21: Installation Of The Shutters
4.2.2. Installation of the shutters WARNING : Before installation, it is important to note the right and left shutters in relation to their width dimensions (left: 301 mm, right: 299 mm). It is imperative to set the flap positions correctly according to the diagram below: Left shutter 900019963 Conveyor direction... -
Page 22: Installation Of The Cylinder Assemblies
4.2.3. Installation of the cylinder assemblies WARNING : When assembling the cylinders, it is imperative that the cylinder rods are extended and that the flaps are in a horizontal position. Step 1: Install the elbow fitting (2) on the cylinder (1). -
Page 23: Installation Of The Distribution Blocks
4.2.4. Installation of the distribution blocks Step 1: Screw the flow regulators (1), banjos (2), silencers (5) and fittings (6) onto the distributor blocks (3). Step 2: Fasten the valve blocks (3) to the housing support (7) with 2 screws M4 x 60 with washers Step 3: Make the pneumatic connections with the cylinder assemblies. -
Page 24: Installation Of Roofs
Step 5: Position the side panels (4) on the box (3) by loosely screwing the side profile plates (2) and entry/exit plates (2) using 66 M8 x 16 screws. Step 6: Position the longitudinal (1) and entry/exit (2) profiles plaates on the panels (3). 4.2.7. -
Page 25: Installation Of The Door
4.2.8. Installation of the door WARNING : Before installing the door, it is imperative to check that the width of the booth ope- ning respects the dimension of 950 mm from bottom to top and check the perpendicularity of the side panels in respect to the bottom box with an angle of a minimum length of 1 m. Step 1 : Place the door (3) on the booth (2). -
Page 26: Installation Of Blowing Nozzles
4.2.10. Installation of blowing nozzles The powder coating booth is equipped with blowing nozzles fixed on each side of the pas- sage of the projectors. 2 blowing nozzles are necessary to ensure the cleaning of the outside of each projector. The position of the nozzles is to be defined accor- ding to the position of the projectors on the mobile equipment. -
Page 27: Installation Of The Suction Ducts On The Booth Without Manual Station
Refer to the powder projectors user manual. (see RT Nr 7133). 4.2.15. Inobooth electrical connections - control cabinet From the control cabinet, carry out the electrical connections for the following equipment: • Blowing solenoid valves. -
Page 28: Installation Of The Manual Station (Option)
4.2.18. Installation of the manual station (option) WARNING : When installing a manual powder coating station at the booth exit, it is imperative to install the suction duct connections and extensions prior to the installation of the manual sta- tion. Step 1 : Fix the duct connections (2) to the booth (1) with 8 screws M8 x 20 per connection. - Page 29 WARNING : It is imperative to connect the metal structures (stairs, frame) of the manual station to the grounding bar of the control cabinet or to a good quality ground. Step 8: Fix the side panel (3) on the platform (1) using the 3 brackets (2) with 2 M10 x 20 screws per bracket Step 9 : fix the right roof (2) with 2 screws and...
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Page 30: Before Starting Up The Booth
Step 14: place the seal (2) on the lighting box (1). Step 15 : Connect the power cable to the lighting unit (3), then take the cable out of the cabinet (1), feed it through the stuffing box (4) and fix it to the cabinet (1). Step 16 : Recess the lighting unit (3) into the cabi- net (1) and fix it with its seal (2) to the roof (4) with 10 M6 x 16 screws. -
Page 31: Maintenance
5.2.1. Procedure A1 : Booth interior cleaning Depending on the condition, we recommend cleaning the interior of the booth once or twice a year using PS 1098 (Ref.: 100000037) recommended by SAMES KREMLIN. Follow the procedures described below: Index revision : A... -
Page 32: Procedure A2 : Booth Exterior Cleaning
• Leave to dry for 48 hours without powder projection. 5.2.2. Procedure A2 : Booth exterior cleaning Once a year, clean the exterior of the booth with PS 1098 (P/N: 100000037) recommended by SAMES KREMLIN. Follow the procedures described below: Required material •... -
Page 33: Procedure A3 : Check The Proper Operation Of The Suction Shutters
5.2.3. Procedure A3 : Check the proper operation of the suction shutters Every three months, check the proper operation of the suction shutters and check the condi- tion of the pneumatic distribution equipment and cylinders. Index revision : A 7143... -
Page 34: Deconstruction And Recycling
5.3. Deconstruction and recycling WARNING : Before deconstructing the equipment, be sure to thoroughly clean all components. Refer to the safety rules (see § 1 page 5) before any intervention. Items Material 3, 11, 12, 15, 19 Plastic material 2, 4, 7, 14, 18 PVC + honeycomb 5, 8, 10 Steel... -
Page 35: Troubleshooting
6. Troubleshooting Symptoms Probable causes Remedies No air supply Restore the compressed air supply. No cleaning of a projector Air solenoid valve out of order Replace the air solenoid valve. Use the product and cleaning pro- Poor cleaning cess recommended by SAMES Unsuitable cleaning product of the walls KREMLIN. -
Page 36: Spare Part Lists
7. Spare part lists 7.1. Inobooth Mainte- Unit Part nance level Item Description Number for spare sale parts (*) 910027997 Inobooth 900018527 Cylinder axis 900017848 Cylinder axis support 180000528 Rod cap 180000525AT Cylinder Dia.: 40 C: 200 180000527 Front swivel flange... -
Page 37: Projector Blowing Set
7.2. Projector blowing set Mainte- Unit Part nance level Item Description Number for spare sale parts (*) R3PVPR167 2/2-way valve J2CTTL265 25/38 rubber hose R3VELM342AT Solenoid valve Level 1: Standard preventive maintenance Level 2: Corrective maintenance Level 3: Exceptional maintenance Index revision : A 7143... -
Page 38: Cleaning Rods
7.3. Cleaning rods 7.3.1. Cleaning rod handle Mainte- Unit Part nance level Item Description Number for spare sale parts (*) 910003039 Cleaning rod handle F1RBTU179 3/8" ball valve F6RLQF189 Ringed socket F6TFLE120 Flexible hose F6RLJR197 Coupler Level 1: Standard preventive maintenance Level 2: Corrective maintenance Level 3: Exceptional maintenance Index revision : A... -
Page 39: Cleanin Rod, Length:1 M
7.3.2. Cleanin rod, length:1 m Mainte- nance Part Unit of Item Description level for Number sale spare parts 910003024 Cleaning rod Length: 1 m 900002261 Cleaning nozzle X3ASSC686 Zinc coated Hc cup M6 x 6 screw 130000360 Carbon fiber tube 12x1 Length : 2.2 m F6RLUQ318 Male straight union F6RLJR201... -
Page 40: Cleaning Rod, Length 2.2 M
7.3.3. Cleaning rod, length 2.2 m Mainte- nance Part Unit of Item Description level for Number sale spare parts 910030166 Cleaning rod Length: 2.2 m 900019718 Cleaning nozzle X3ASSC686 Zinc coated Hc cup M6 x 6 screw 130002003 Carbon fiber tube 12x1 Length : 2.2 m F6RLUQ318 Male straight union F6RLJR201... -
Page 41: Revision Index History
8. Revision index History Rev. Date Description Modification locating 02/2021 First Issue Index revision : A 7143...