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Summary of Contents for SAMES KREMLIN Drum end system 200 L
- Page 1 Drum end system 200 L Instruction manual DRT582397110 A - 2024/06...
- Page 2 No part of this document may be communicated or reproduced in any form, nor may its contents be used or communicated, without the express written permission of Sames. The descriptions and characteristics contained in this document are subject to change without notice. ©...
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Page 3: Maintenance Contract
Services Certification and referencing Sames is certified as a training centre by the DIRRECTE of the Auvergne Rhône Alpes region under the number 84 38 06768 38. Throughout the year, our company provides training courses that enable you to acquire the know-how required for the implementation and maintenance of your equipment in order to guarantee its long-term performance. -
Page 4: Table Of Contents
8.1. Drum end system 200 l ........ - Page 5 9. History of revision indices - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 29 10.
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Page 6: Health And Safety Instructions
1. Health and safety instructions 1.1. Configuration of the certified equipment This manual defines the configuration of the certified equipment. 1.2. Marking 1.2.1. Description of the ATEX equipment Each device has a label with: Manufacturer's name Part number Essential information Member of Exel group DRT582397110 A - 2024/06... -
Page 7: Standards And Guidelines Applied
Drum end system 200 l Description Sigle Sames Manufacturer’s brand Manufacturer’s address STAINS FRANCE REF. Drum end system reference SERIE Number given by Sames. The first two digits indicate the year of manufacture.. MAX. PRESS. BAR/PSI Maximum pressure II 2 G... -
Page 8: Meaning Of The Pictograms
1.3. Meaning of the pictograms Danger: Danger: Danger: Danger: Danger: Electricity Automatic start Hot parts or Risk of explosion General surfaces Danger: Danger: Danger: Danger: Danger: High pressure Pinching and/or Atex Zone Flammability hazard Corrosive products crushing Danger: Danger: Prohibition Obligation: Obligation: Toxic materials... -
Page 9: Precautions For Use
1.4. Precautions for use 1.4.1. General Carefully read all operating instructions and device labels, including general safety instructions DRT582180110. Personnel qualification : • Personnel must be qualified and competent. • Comply with legal regulations, consult safety data sheets. • Only qualified personnel may intervene. Use of products and paints. -
Page 10: Warnings
1.5. Warnings It is imperative that anyone with a pacemaker not use the equipment or enter the projection area. Indeed, high voltage can cause the pacemaker to malfunction. This equipment may be dangerous if not used, disassembled and reassembled in accordance with the rules specified in this manual and any applicable European Standard or national safety regulations. -
Page 11: Important Recommendations
1.6. Important recommendations 1.6.1. Non-intended use or foreseeable misuse Foreseeable misuse Follow instructions, avoid misuse. Manufacturer not liable for damage. Avoid moving parts, exhaust. Do not touch tray, product inlet. Keep away from drum end system. Keep hands and fingers away from container rim. 1.6.2. -
Page 12: Warranty
1.7. Warranty Sames grants a contractual warranty for a period of twelve (12) months from the date of availability to the customer provided that the conditions of use indicated in this technical manual are complied with. In order to be implemented, the warranty claim must define precisely, in writing the malfunction in question, must be accompanied by the defective material and/or component and must include the conditions under which the customer acquired the material from Sames. -
Page 13: Description
2. Description 2.1. General The end-of- drum pump stop system is a device designed to automatically stop the pump when a paint drum is empty. Transfer large quantities of product quickly ans safely, • Performance • Optimizes product transfer efficiency by reducing downtime. Easy to install and maintain. -
Page 14: Function Of The Different Components
2.2. Function of the different components Drum end system 200 l Benchmarks Component Function Drum end system Detects when the product drum is empty. Spring Enables the pneumatic switch to react precisely to changes in product level. Pneumatic switch Returns pneumatic information when product level drops in the drum. -
Page 15: Technical Features
3. Technical features 3.1. Dimensions (mm/") Drum end system 200 l Member of Exel group DRT582397110 A - 2024/06... -
Page 16: Operating Features
3.2. Operating features Weight 17 kgs / 37.48 lbs 3.3. Safety features Not applicable. 3.4. Operating principle The drum end system detects when the container is almost empty. It activates a signal to warn the operator of the need to replace the drum. Member of Exel group DRT582397110 A - 2024/06... -
Page 17: Schematics
4. Schematics Not applicable. 5. Start-up 5.1. Tools Other tools and accessories required: The tools listed below are recommended for installation and maintenance of the equipment: • 1 Hex key (4 mm), • 1 open-end wrench (17 mm), • 2 open-end wrenches (8 mm). Member of Exel group DRT582397110 A - 2024/06... -
Page 18: Installation
5.2. Installation Not applicable. 5.3. Shutdown and start-up procedures Not applicable. Member of Exel group DRT582397110 A - 2024/06... -
Page 19: Maintenance
6. Maintenance Preventive maintenance is an inherent part of production and ensures the reliability of the installation. As a reminder, the performance of equipment can only be guaranteed if a minimum of control and cleaning operations are performed on this equipment. Soiling and wear of the equipment depends on the operating and application conditions as well as the production rates. -
Page 20: Preventive Maintenance Plan
6.2. Preventive maintenance plan Not applicable. 6.3. Maintenance ATTENTION: Before any intervention, respect the health and safety instructions see § 1 page 6.3.1. Maintenance and monitoring periods It is advisable to schedule systematic maintenance after a certain number of operating hours, defined by the service department according to the product, work rate and usual pressure This includes replacement of cut or worn parts. -
Page 21: Replacement
6.4. Replacement ATTENTION: Before any intervention, follow the health and safety instructions see § 1 page 6. 6.4.1. Procedure A1: Spring removal (1.6) • Step 1: Loosen the nuts (1.1) with a 17 mm open-end wrench to release the springs. •... -
Page 22: Procedure A2: Spring Installation (1.6)
6.4.2. Procedure A2: Spring installation (1.6) • Step 1: Position spring (1.6). • Step 2: Position and tighten the 2 nuts (A) using 2 x 8 mm open-end wrenches. • Step 3: Tighten the 2 nuts (1.1) with a 17 mm open-end wrench. •... -
Page 23: Procedure B1: Disassembly Of Pneumatic Switch (1.9)
6.4.3. Procedure B1: Disassembly of pneumatic switch (1.9) • Step 1: Unscrew the 2 nuts (B) using a 4 mm Allen key. • Step 2: Remove pneumatic switch (1.9). Member of Exel group DRT582397110 A - 2024/06... -
Page 24: Procedure B2: Reassembly Of Pneumatic Switch (1.9)
6.4.4. Procedure B2: Reassembly of pneumatic switch (1.9) • Step 1: Position pneumatic switch (1.9). • Step 2: Tighten the 2 screws (B) with a 4 mm Allen key. • Step 3: Adjust screw (C) to set the pneumatic switch with the switch cam. -
Page 25: Troubleshooting
7. Troubleshooting ATTENTION: Before any intervention, follow the health and safety instructions see § 1 page 6. • Turn off the air supply. Defaults Possible causes Remedies The system does not The spring is too weak. Replace spring. activate when the drum Faulty pneumatic switch. -
Page 26: Spare Parts List
8. Spare parts List The spare parts are classified into 2 distinct categories: • The 1st emergency parts: The 1st emergency parts are strategic elements which are not necessarily consumables but which in case of failure prohibit the operation of the machine. Depending on the commitment of the painting line and the production rates imposed, the 1st emergency parts are not necessarily kept available in the customer's stock. -
Page 27: Drum End System 200 L
8.1. Drum end system 200 l 1.10 1.11 Member of Exel group DRT582397110 A - 2024/06... -
Page 28: Wear Part Numbers
8.1.1. Wear part numbers Sales Spare parts Item Part number Description unit level (*) 106 274 00 Drum end system • Nut HM 10 953 010 021 • Screw Chc M5x12 cl8/8 88 121 • Bracket 106 174 03 • Set screw 106 174 01 106 174 02 •... -
Page 29: History Of Revision Indices
9. History of revision indices Created by: Verified by Approved by: Date Indice Purpose of the modification and location 06/05/2024 F. Seguin Creating a document in Framemaker Member of Exel group DRT582397110 A - 2024/06... -
Page 30: Annexes
10. Annexes 10.1. Preventive Maintenance Plan Member of Exel group DRT582397110 A - 2024/06... -
Page 31: Eu Declaration Of Conformity And Ukca Declaration
10.2. EU declaration of conformity and UKCA declaration Member of Exel group DRT582397110 A - 2024/06...
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