Fayat Group DYNAPAC CA5000 Instruction Manual
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Fayat Group DYNAPAC CA5000 Instruction Manual

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Instruction manual
Instruction manual
Operating & Maintenance
Operating & Maintenance
4812158701_G.pdf
4812158701_G.pdf
Vibratory roller
Vibratory roller
CA5000/5500/6000/6500
CA5000/5500/6000/6500
Deutz TCD 6.1 L06 4V (IIIB/T4i)
Deutz TCD 6.1 L06 4V (IIIB/T4i)
Deutz TCD 2012 L06 2V (IIIA/T3)
Deutz TCD 2012 L06 2V (IIIA/T3)
Serial number
Serial number
10000129xxA007868 - 023452
10000129xxA007868 - 023452
10000130xxA008183 - 022291
10000130xxA008183 - 022291
10000131xxA007867 - 023318
10000131xxA007867 - 023318
10000132xxA008433 - 022340
10000132xxA008433 - 022340
10000133xxA008761 -
10000133xxA008761 -
10000134xxA010086 -
10000134xxA010086 -
10000135xxA008900 -
10000135xxA008900 -
10000136xxA009813 -
10000136xxA009813 -
Translation of original instruction
Translation of original instruction
Reservation for changes
Reservation for changes
Printed in Sweden
Printed in Sweden
Engine
Engine

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Summary of Contents for Fayat Group DYNAPAC CA5000

  • Page 1 Instruction manual Instruction manual Operating & Maintenance Operating & Maintenance 4812158701_G.pdf 4812158701_G.pdf Vibratory roller Vibratory roller CA5000/5500/6000/6500 CA5000/5500/6000/6500 Engine Engine Deutz TCD 6.1 L06 4V (IIIB/T4i) Deutz TCD 6.1 L06 4V (IIIB/T4i) Deutz TCD 2012 L06 2V (IIIA/T3) Deutz TCD 2012 L06 2V (IIIA/T3) Serial number Serial number 10000129xxA007868 - 023452...

  • Page 3: Table Of Contents

    Table of Contents Introduction ..........................1 The machine ....................1 Intended use ....................1 Warning symbols..................1 Safety information ..................1 General ....................... 2 CE marking and Declaration of conformity..........3 Safety - General instructions....................5 Safety - when operating ......................7 Driving near edges ..................
  • Page 4 Weights and volumes................18 Working capacity..................18 General ..................... 22 Liquid-filled tyres (Ballastade tyres)..........22 Hydraulic system..................23 Air Conditioning / Automatic Climate Control (ACC) (Optional) ....23 Tightening torque ..................24 Machine description ....................... 25 Diesel engine .................... 25 Electrical system ..................
  • Page 5 Display explanations ................. 39 Machine alarm................... 42 Dynapac Sub System (DSS)..............43 "MAIN MENU" ................... 44 "USER SETTINGS" ..............44 "SERVICE MENU" ..............45 "ABOUT"..................46 Operator help when starting..............47 Operator help Workmode................47 Display when activating choice via the button set........48 Instruments and controls, cab ..............
  • Page 6 Control panel, adjustments ............... 61 Parking brake .................... 61 Display - Control..................62 Interlock..................... 63 Operator position..................63 View ......................64 Starting ........................65 Starting the engine ..................65 Driving ........................66 Operating the roller ................... 66 Machine with gear change in separate spring-return switch (gear position switch)..............
  • Page 7 Normal braking..................78 Emergency braking ................... 78 Switching off....................79 Parking ........................79 Chocking the drums .................. 79 Master switch .................... 80 Long-term parking........................81 Engine ....................... 81 Battery....................... 81 Air cleaner, exhaust pipe................81 Fuel tank ....................81 Hydraulic reservoir ..................81 Hoods, tarpaulin ..................
  • Page 8 Maintenance .......................... 95 Lubricants and symbols................... 95 Maintenance symbols ................96 Service and maintenance points ............... 97 General ..................... 97 Periodic service (service message) - Optional.......... 98 Every 10 hours of operation (Daily)............99 After the FIRST 50 hours of operation ............99 Every 50 hours of operation (Weekly)............
  • Page 9 Steering hitch - Tightening ..............114 Maintenance - 50h ....................... 115 Air cleaner - Check hoses and connections .............. 115 Maintenance measures - 250 h ................... 117 Drum cartridge - Checking the oil level ........... 117 Drum cartridge - Cleaning the ventilation screw ........118 Rear axle differential - Check oil level.............
  • Page 10 Diesel engine - Oil and Filter change ............129 Seat bearing - Lubrication ............... 130 Maintenance - 1000h ......................131 Hydraulic filter - Replacement ..............131 Drum cartridge - Checking the oil level ........... 132 Drum cartridge - Cleaning the ventilation screw ........133 Air cleaner Checking - Change the main air filter............
  • Page 11 Air cleaner Checking - Change the main air filter............146 Backup filter - Change................147 Air cleaner - Cleaning....................148 Rear axle planetary gear - Oil change ............ 148 Rear axle differential - Oil change............149 Radiator - Check/Cleaning ..............150 Fuel pre-filter - Replacement..............
  • Page 12 4812158701_G.pdf 2019-10-01...

  • Page 13: Introduction

    Introduction Introduction The machine CA5000/5500/6000/6500 are models of Dynapac's heavy soil compaction rollers. They are available in a D (smooth drum) and PD (padfoot) version. Intended use The D version is intended for the compaction of rockfill. The main area of application for the PD version is on cohesive material and weathered stone material.

  • Page 14: General

    Introduction We recommend that the operator reads the We recommend that the operator reads the safety instructions in this manual carefully. safety instructions in this manual carefully. Always follow the safety instructions. Ensure Always follow the safety instructions. Ensure that this manual is always easily accessible. that this manual is always easily accessible.

  • Page 15: Ce Marking And Declaration Of Conformity

    Introduction more easily detected on the ground than on the machine itself. THINK ENVIRONMENT ! Do not release oil, THINK ENVIRONMENT ! Do not release oil, fuel and other environmentally hazardous fuel and other environmentally hazardous substances into the environment. Always send substances into the environment.
  • Page 16 Introduction 4812158701_G.pdf 2019-10-01...

  • Page 17: Safety - General Instructions

    Safety - General instructions Safety - General instructions (Also read the safety manual) • • The operator must be familiar with the contents of the OPERATION section The operator must be familiar with the contents of the OPERATION section before starting the roller. before starting the roller.
  • Page 18 Safety - General instructions • • Do not make any changes or modifications to the roller that could affect Do not make any changes or modifications to the roller that could affect safety. Changes are only to be made after written approval has been given safety.

  • Page 19: Safety - When Operating

    Safety - when operating Safety - when operating Prevent persons from entering or remaining in Prevent persons from entering or remaining in the danger area, i.e. a distance of at least 7 m the danger area, i.e. a distance of at least 7 m (23 ft) in all directions from operating machines.
  • Page 20 Safety - when operating To exit the cab in an emergency, release the To exit the cab in an emergency, release the hammer on the rear right post and break the rear hammer on the rear right post and break the rear window.

  • Page 21: Safety (Optional)

    Safety (Optional) Safety (Optional) Air conditioning The system described in this manual is an AC/ACC type (Automatic climate control) The system contains pressurized refrigerant. It is The system contains pressurized refrigerant. It is forbidden to release refrigerants into the forbidden to release refrigerants into the atmosphere.
  • Page 22 Safety (Optional) 4812158701_G.pdf 2019-10-01...

  • Page 23: Special Instructions

    Special instructions Special instructions Standard lubricants and other recommended oils and fluids Before leaving the factory, the systems and components are filled with the oils and fluids specified in the lubricant specification. These are suitable for ambient temperatures in the range -15°C to +40°C (5°F - 105°F).

  • Page 24: Fire Fighting

    Special instructions with a rubber band. This is to avoid high pressure water entering the vent hole in the filler cap. This could cause malfunctions, such as the blocking of filters. Place a plastic bag over the exhaust pipe and secure with a rubber band to avoid water in the muffler.

  • Page 25: Jump Starting (24V)

    Special instructions Dispose of old batteries in an environmentally Dispose of old batteries in an environmentally friendly way. Batteries contain toxic lead. friendly way. Batteries contain toxic lead. Do not use a quick-charger for charging the Do not use a quick-charger for charging the battery.
  • Page 26 Special instructions 4812158701_G.pdf 2019-10-01...

  • Page 27: Technical Specifications

    Technical specifications Technical specifications Vibrations - Operator station (ISO 2631) The vibration levels are measured in accordance with the operational cycle described in The vibration levels are measured in accordance with the operational cycle described in EU directive 2000/14/EC on machines equipped for the EU market, with vibration switched EU directive 2000/14/EC on machines equipped for the EU market, with vibration switched on, on soft polymer material and with the operator’s seat in the transport position.

  • Page 28: Dimensions, Side View

    Technical specifications Dimensions, side view Dimensions Dimensions Wheelbase, drum and wheel Wheelbase, drum and wheel 3100 3100 Length, standard equipped roller Length, standard equipped roller 6240 6240 Height, with ROPS/cab Height, with ROPS/cab 2890 2890 Diameter, drum (D) Diameter, drum (D) CA5000 CA5000 1536...

  • Page 29: Dimensions, Top View

    Technical specifications Dimensions, top view Dimensions Dimensions Width, standard equipped roller Width, standard equipped roller CA5000, CA5500, CA6000 CA5000, CA5500, CA6000 2340 2340 CA6500 CA6500 2380 2380 Width, tractor section Width, tractor section 2130 2130 Overhang, left frame side Overhang, left frame side CA5000, CA5500, CA6000 CA5000, CA5500, CA6000 CA6500...

  • Page 30: Weights And Volumes

    Technical specifications Weights and volumes Weights Weights Service weight Service weight ROPS ROPS CA5000D CA5000D (kg) (kg) 16 000 16 000 16 200 16 200 (lbs) (lbs) 35 300 35 300 35 700 35 700 CA5000PD CA5000PD (kg) (kg) 16 300 16 300 16 500 16 500...
  • Page 31 Technical specifications Amplitude Amplitude High High CA5000D CA5000D 0,8 (mm) 0,8 (mm) 0.08 0.08 0.03 (in) 0.03 (in) CA5000D (VM3-class) CA5000D (VM3-class) 1,1 (mm) 1,1 (mm) 0.08 0.08 0.04 (in) 0.04 (in) CA5000PD CA5000PD 1,0 (mm) 1,0 (mm) 0.07 0.07 0.04 (in) 0.04 (in) CA5500D/PD...
  • Page 32 Technical specifications CA5000 CA5000 Propulsion Propulsion ATC (AntiSpin) ATC (AntiSpin) Speed range Speed range km/h (mph) km/h (mph) 0-11 (0-7) 0-11 (0-7) 0-11.5 (0-7) 0-11.5 (0-7) Speed (max.) Speed (max.) TC - NoSpin Rear axle TC - NoSpin Rear axle 1st gear 1st gear km/h (mph)
  • Page 33 Technical specifications CA6000 CA6000 Propulsion Propulsion ATC (AntiSpin) ATC (AntiSpin) Speed range Speed range km/h (mph) km/h (mph) 0-11 (0-7) 0-11 (0-7) 0-11.5 (0-7) 0-11.5 (0-7) Speed (max.) Speed (max.) TC - NoSpin Rear axle TC - NoSpin Rear axle 1st gear 1st gear km/h (mph)

  • Page 34: General

    Technical specifications General Engine Engine Manufacturer/Model Manufacturer/Model Deutz TCD 6.1 L06 4V Deutz TCD 6.1 L06 4V Water-cooled turbo diesel Water-cooled turbo diesel (IIIB/T4i) (IIIB/T4i) Deutz TCD 2012 L06 2V Deutz TCD 2012 L06 2V (IIIA/T3) (IIIA/T3) Power (SAE J1995), 2200 rpm Power (SAE J1995), 2200 rpm 129kW (IIIB/T4i) 129kW (IIIB/T4i)

  • Page 35: Hydraulic System

    Technical specifications Electrical system Electrical system Fuses Fuses See the Electrical system section - See the Electrical system section - fuses fuses Hydraulic system Opening pressure Opening pressure Drive system Drive system Supply system Supply system Vibration system Vibration system Control systems Control systems Brake release...

  • Page 36: Tightening Torque

    Technical specifications Tightening torque Tightening torque in Nm for oiled or dry bolts tightened with a torque wrench. Metric coarse screw thread, bright galvanized (fzb): STRENGTH CLASS: 8.8, Oiled 8.8, Oiled 8.8, Dry 8.8, Dry 10.9, Oiled 10.9, Oiled 10.9, Dry 10.9, Dry 12.9, Oiled 12.9, Oiled...

  • Page 37: Machine Description

    Machine description Machine description Diesel engine The machine is equipped with a water-cooled, straight six cylinder, four-stroke, turbocharged diesel engine with direct injection and a charge air cooler. (IIIB/T4i) The engine is also equipped with external exhaust gas recirculation (EGR) and a system for after-treatment of exhaust fumes (DPF-Diesel Particle Filter).

  • Page 38: Brake System

    Machine description Brake system The brake system comprises a service brake, secondary brake and parking brake. The service brake system produces retardation of the propulsion system, i.e. hydrostatic braking. Secondary/Parking brake The secondary and parking brake system comprises sprung disc brakes on the rear axle and the drum gear which are disengaged by hydraulic pressure.

  • Page 39: Identification

    Machine description Never perform unauthorized modifications on the cab or FOPS/ROPS structure without first having discussed the modification with Dynapac's production unit. Dynapac determines whether the modification could result in the approval according to the FOPS/ROPS standards becoming invalid. Identification Product and component plates 1, 2 Product plate - Product Identification Number (PIN), model/type designation...

  • Page 40: Machine Plate

    Machine description Machine plate The machine type plate (1) is attached to the front left side of the frame, beside the steering joint. The plate specifies the manufacturer's name and address, the type of machine, the PIN product identification number (serial number), service weight, engine power and year of manufacture.

  • Page 41: Engine Plates

    Machine description Engine plates The engine type plates (1) are affixed to the top and on the right side of the engine. The plates specify the type of engine, serial number and the engine specification. Please specify the engine serial number when ordering spares.

  • Page 42: Decals

    Machine description Decals Location - decals 15,16 17,23 Fig. Location, decals and signs 1. Warning, Crush zone 1. Warning, Crush zone 4700903422 4700903422 12. Master switch 12. Master switch 4700904835 4700904835 2. Warning, Rotating engine 2. Warning, Rotating engine 4700903423 4700903423 13.

  • Page 43: Safety Decals

    Machine description Safety decals Always make sure that all safety decals are completely legible, and remove dirt or order new decals if they have become illegible. Use the part number specified on each decal. 4700903422 Warning - Crush zone, articulation/drum. Maintain a safe distance from the crush zone.
  • Page 44 Machine description 4812125363 Warning - Locking The articulation must be locked during transport and lifting, but be open during operation. Read the instruction manual. 4700903590 -Emergency exit 4812158701_G.pdf 2019-10-01...

  • Page 45: Info Decals

    Machine description Info decals Noise power level Noise power level Lifting point Lifting point Hoisting plate Hoisting plate Handbook compartment Handbook compartment Master switch Master switch Hydraulic fluid Hydraulic fluid Biological hydraulic fluid Biological hydraulic fluid Securing point Securing point Tire pressure Tire pressure Battery voltage...

  • Page 46: Instruments/Controls

    Machine description Instruments/Controls Control panel and controls Fig. Control panel Ignition switch Ignition switch Adjustable frequency/Seismic, Adjustable frequency/Seismic, Parking brake Parking brake On/Off On/Off Forward & Reverse lever Forward & Reverse lever Working mode / Transport Working mode / Transport Hazard lights Hazard lights mode...

  • Page 47: Function Descriptions

    Machine description Function descriptions Designation Designation Symbol Symbol Function Function Ignition key Ignition key The electric circuit is broken. The electric circuit is broken. All instruments and electric controls are supplied with All instruments and electric controls are supplied with power.
  • Page 48 Machine description Designation Designation Symbol Symbol Function Function Automatic vibration control (AVC) Automatic vibration control (AVC) When activated, the vibration is switched on When activated, the vibration is switched on automatically when the roller's speed is ≥ 1.8 km/h automatically when the roller's speed is ≥ 1.8 km/h (1.1 mph) and disengaged at a speed of 1.5 km/h (0.9 (1.1 mph) and disengaged at a speed of 1.5 km/h (0.9 mph).
  • Page 49 Machine description Designation Designation Symbol Symbol Function Function Parking brake Parking brake When pressed, the parking brake is activated. When pressed, the parking brake is activated. To release the brakes, slide the red part backwards To release the brakes, slide the red part backwards (towards you) and change the position of the lever.

  • Page 50: Warning Indication - Membrane Panel (Keypad)

    Machine description Designation Designation Symbol Symbol Function Function Amplitude selector (Optional DCO) Amplitude selector (Optional DCO) Service socket Service socket Diagnostic socket. Diagnostic socket. Gateway is connected here to read the CAN-Open Gateway is connected here to read the CAN-Open system.

  • Page 51: Display Explanations

    Machine description Display explanations When the ignition key is activated to position I, a start screen is visible in display. This is shown for a few seconds and then switches over to the status screen. Before activating the starter motor, wait until the start image has changed to the status image (the machine is performing a system check while the start image is being displayed).
  • Page 52 Machine description Example of menu field. Scroll/Selection buttons to choose Scroll/Selection buttons to choose between available functions. between available functions. Alarm log button to display engine and Alarm log button to display engine and machine alarms. machine alarms. Settings/Button select menu, which opens Settings/Button select menu, which opens the main menu.
  • Page 53 Machine description When an engine alarm is activated, the alarm is shown on the display. The engine alarm is sent out from the engine ECM, which handles the monitoring of the engine functions. The message, which consists of an SPN and FMI code, can be interpreted via the engine supplier error code list.

  • Page 54: Machine Alarm

    Machine description Machine alarm Symbol Symbol Designation Designation Function Function Warning symbol, hydraulic fluid filter Warning symbol, hydraulic fluid filter If the symbol is shown when the diesel engine is running at If the symbol is shown when the diesel engine is running at full speed, the hydraulic fluid filter must be changed.

  • Page 55: Dynapac Sub System (Dss)

    Machine description Dynapac Sub System (DSS) Description Description Note Note code code Speed sensor, front Speed sensor, front Optional Optional Speed sensor, rear Speed sensor, rear Inclination sensor Inclination sensor Optional Optional Optional Optional IO-Card IO-Card Cooling fan speed sensor Cooling fan speed sensor Vibration frequency meter Vibration frequency meter...

  • Page 56: Main Menu

    Machine description "MACHINE ALARM" Logged machine alarms. These alarms come from the other systems on the machine. "MAIN MENU" In the main menu it is also possible to change some user and machine settings, access the service menu for calibration purposes (special service personnel only, requires pin code), and to see the version of installed software.

  • Page 57: Service Menu

    Machine description "SERVICE MENU" The service menu is also accessible via the main menu for adjustments and to display the diesel particle filter's (DPF) soot and ash levels, DPF status. "ADJUSTMENTS" "TESTMODES" - Installation personnel only, requires pin code. 2019-10-01 4812158701_G.pdf...

  • Page 58: About

    Machine description "CALIBRATION" - service personnel only, requires password. "EDC Calibration" used to calibrate the joystick and speed potentiometer. "TX Program" only used to change software in the display and requires special equipment and know-how. "EDC CALIBRATION" To calibrate, move the joystick fully forward (F) and press in both black buttons on the top of the joystick.

  • Page 59: Operator Help When Starting

    Machine description Operator help when starting When trying to start the machine without having set one, two or three of the conditions required to start machine, the missing conditions are shown in the display. The missing conditions must be set before it is possible to start the machine.

  • Page 60: Display When Activating Choice Via The Button Set

    Machine description Display when activating choice via the button set. The parking symbol is shown when the parking brake is activated. = Vibration is enabled in the operating position. = Strike-off blade = High amplitude/Low amplitude = Seismic active (LED off) = Automatic vibration control.

  • Page 61: Instruments And Controls, Cab

    Machine description Instruments and controls, cab Radio/CD Fig. Cab roof, front Heater/AC Fig. Right rear cab post 15. Hammer for emergency exit 2019-10-01 4812158701_G.pdf...

  • Page 62: Function Description Of Instruments And Controls In The Cab

    Machine description Function description of instruments and controls in the cab Designation Designation Symbol Symbol Function Function Heater control Heater control Turn to the right to increase heating. Turn to the right to increase heating. Turn to the left to reduce heating. Turn to the left to reduce heating.

  • Page 63: Using The Cab Controls

    Machine description Using the cab controls Defroster To quickly remove ice or mist, make sure that only the front and rear air nozzles are open. Turn the heater and fan dial (1 and 2) to max. Adjust the nozzle so that it blows on the window to be de-iced, or to remove mist.

  • Page 64: Acc - Control Panel

    Machine description ACC - Control panel 1. LCD Display During normal operation, the set-point temperature, blower speed, operation mode and fresh/re-circulated air selection are displayed. 2. SET / SELECT Button Under normal operation button is used for selecting between modes. (Also used in Test / diagnostics mode for different choices) 3.
  • Page 65 Machine description Climate Control mode settings: Press SET / SELECT button until the climate control mode icon appears, and then turn the button until the required mode is displayed. AUTO AUTO The system runs automatically to keep the temperature that is The system runs automatically to keep the temperature that is selected (set-point temperature).

  • Page 66: Electrical System

    Machine description Turning HVAC system OFF: In the main screen, press the Power button to turn off the HVAC system. When the system is turned off, the backlight will turn off and the interior temperature will be displayed on the screen. To turn off the HVAC system from Defrost mode, press the Power button until the HVAC system returns to the AUTO mode, then press the Power button again...

  • Page 67: Fuses In The Main Switchbox (Deutz)

    Machine description Fuses in the main switchbox (Deutz) The figure shows the position of the fuses. The table below gives fuse amperage and function. All fuses are flat pin fuses. Fig. Fuses Main relay, 24V outlet engine Main relay, 24V outlet engine Glow plug relay Glow plug relay 7,5A...

  • Page 68: Fuses At Master Switch (Deutz)

    Machine description Fuses at master switch (Deutz) The fuse box (1) is located inside the cover with the steps on the left-hand side of the roller. The engine's control unit (ECM-box) (2) and its fuse/relay (3) as well as the batteries (4), are also located here. The ECM box's fuse/relay (3) is located on the back of the monting plate for the master switch.

  • Page 69: Fuses In Cab

    Machine description Fuses in cab The electrical system in the cab has a separate fuse box located on the front right side of the cab roof. The figure shows fuse amperage and function. Fig. Cab roof fuse box (F7) All fuses are flat pin fuses. 1.
  • Page 70 Machine description 4812158701_G.pdf 2019-10-01...

  • Page 71: Operation

    Operation Operation Before starting Master switch - Switching on Remember to carry out daily maintenance. Refer to the maintenance instructions. The battery disconnector switch is located inside the cover by the steps on the left-hand side of the roller. Turn the key (1) to the On position. The roller is now supplied with power.

  • Page 72: Belt Reminder

    Operation Belt reminder The machine can be equipped with seat belt with belt reminder. Unless the seat belt is used, a warning image appear in the display and a warning buzzer sounds to alert the driver to use the seat belt. Operator's seat, comfort - Adjustments Adjust the operator's seat so that the position is comfortable and so that the controls are within easy...

  • Page 73: Control Panel, Adjustments

    Operation Control panel, adjustments The control unit has two adjustment options, rotation and steering column angle. For rotation, lift the lever (1). Ensure that the control unit locks in position before operating the machine. Release locking lever (2) to adjust the steering column angle.

  • Page 74: Display - Control

    Operation Display - Control Sit down for all operations. Turn the ignition key (1) to position I, the start screen will be shown in display. Fig. Control panel 1. Ignition key 2. Status screen Check that the voltmeter (5) reads at least 24 volts, and that the fuel gauge (3) show a reading.

  • Page 75: Interlock

    Operation Interlock The roller is equipped with Interlock. The diesel engine with switch off after 7 seconds if the operator gets off the seat when going forwards/backwards. If the control is in neutral when the operator stands up a buzzer will go on until the parking brake is activated. If the parking brake is activated, the diesel engine will not stop if the forward/reverse lever is moved out of neutral.

  • Page 76: View

    Operation View Before starting, make sure that the view forwards and backwards is unobstructed. All cab windows should be clean and the rear view mirrors should be correctly adjusted. Fig. view 4812158701_G.pdf 2019-10-01...

  • Page 77: Starting

    Operation Starting Starting the engine Make sure that the emergency stop is OFF and the parking brake ON. Set the forward/reverse lever (1) in neutral position, and set the speed selector (2) in the idling position (LO) or (ECO) if that option is installed on the machine. The diesel engine cannot be started in any other position of the controls.

  • Page 78: Driving

    Operation Driving Operating the roller Under no circumstances is the machine to be Under no circumstances is the machine to be operated from the ground. The operator must be operated from the ground. The operator must be seated inside the machine during all operation. seated inside the machine during all operation.

  • Page 79: Machine With Speed Limiter (Speed Potentiometer) - Optional

    Operation The machine's gear position is shown in the center of the speedometer; select the gear/speed for the task. The machine does not need to be stopped to change gear position. Fig. The display shows the selection in the middle (tortoise, drum spin, wheelspin or hare).

  • Page 80: Slopes

    Operation Carefully move the forward/reverse lever (2) forwards or backwards, depending on which direction of travel is required. Speed increases as the lever is moved away from the neutral position. Fig. The display shows the selection in the middle (tortoise, drum spin, wheelspin or hare).

  • Page 81: Machine With Tc (Anti-Spin)

    Operation Machine with TC (Anti-Spin) TC (Anti-Spin) (1) is activated by default (LED lit). Position the speed control (3) in suitable position. TC (Anti-Spin) activated/disengaged is shown in the center of the speedometer. Carefully move the forward/reverse lever (2) forwards Fig.

  • Page 82: Interlock/Emergency Stop/Parking Brake - Check

    Operation Interlock/Emergency stop/Parking brake - Check The interlock, emergency stop and parking brake must The interlock, emergency stop and parking brake must be checked daily before operating. A function check of be checked daily before operating. A function check of the interlock and emergency stop requires a restart.

  • Page 83: Burnout Of Dpf Filter - (Iiib/T4I)

    Operation Burnout of DPF filter - (IIIB/T4i) The machine is equipped with a diesel particle filter (DPF filter), and the engine performs an automatic burnout of soot and ash if necessary. The burnout is performed after 6-10 hours of operation, depending on the operating mode. The free space above the roller must not be less The free space above the roller must not be less 3, 4...
  • Page 84 Operation Display symbol Display symbol Sound Sound Soot Soot Comment Comment "Yellow "Yellow level level warning" warning" >100% >100% This view appears after an active selection in This view appears after an active selection in the display screen. the display screen. Beep Beep >=100%...

  • Page 85: Vibration

    Operation Display symbol Display symbol Sound Sound Soot Soot Comment Comment "Yellow "Yellow level level warning" warning" >214% >214% "Red warning" flashes on the panel. The "Red warning" flashes on the panel. The engine's output is reduced by 30% and max. engine's output is reduced by 30% and max.

  • Page 86: Amplitude - Changeover

    Operation Amplitude - Changeover The amplitude setting must not be change when The amplitude setting must not be change when vibration is in operation vibration is in operation Switch the vibration off and wait until vibration Switch the vibration off and wait until vibration stops before changing amplitude.

  • Page 87: Adjustable (Variable) Frequency - (Optional)

    Operation Adjustable (Variable) frequency - (Optional) Optimum vibration speed depends on the soil type that is to be compacted and the chosen vibration amplitude. If double jumps occur, reduce the vibration frequency if possible as an initial measure. If this does not help, select a lower amplitude instead, if possible.

  • Page 88: Setting Limit

    Operation Evib2 is calculated on the upward movement of the drum (Unloading phase). Which one of the two values that best correlates to the acceptance control method must be evaluated from site to site. Different materials and site conditions result in different correlations. Evib1 and Evid2 both have the unit Mega-Newton per square meter (MN/m2).

  • Page 89: Operation Cmv

    Operation If double-jump occurs the operator will first get a warning (!). Secondly the ABC will shut off vibrations and give a message to the operator to continue compaction with a lower vibration amplitude setting or if variable frequency is available reduce the vibration frequency. The sensor is fitted on the mounting plate of the main bearing and it senses the vibrating motion of the drum.

  • Page 90: Braking

    Operation Braking Normal braking Press the switch (1) to switch off the vibration. Move the forward/reverse lever (2) to the neutral position to stop the roller. Always activate the parking brake (3), before leaving the operator platform. When starting and driving a machine that is cold, When starting and driving a machine that is cold, remember that the hydraulic fluid is also cold and remember that the hydraulic fluid is also cold and...

  • Page 91: Switching Off

    Operation Switching off Set the speed control in idling position and allow the engine to idle for a few minutes to cool down. Check the display to see if any faults are indicated. Switch off all lights and other electrical functions. Activate the parking brake (3) and then turn the ignition lock (2) to the left to the off position.

  • Page 92: Master Switch

    Operation Master switch Before leaving the roller for the day, switch the master switch (1) to the disconnected position and remove the handle. Before switching off the battery isolation switch, Before switching off the battery isolation switch, wait for at least 30 seconds after the ignition lock wait for at least 30 seconds after the ignition lock has been switched off, in order to avoid the has been switched off, in order to avoid the...

  • Page 93: Long-Term Parking

    Long-term parking Long-term parking The following instructions should be followed The following instructions should be followed when long term parking (more than one month). when long term parking (more than one month). These measures apply when parking for a period of up to 6 months.

  • Page 94: Tires (All-Weather)

    Long-term parking Tires (All-weather) Make sure that tire pressure is 150-170 kPa (1.5-1.7 kp/cm²). 4812158701_G.pdf 2019-10-01...

  • Page 95: Miscellaneous

    Miscellaneous Miscellaneous Lifting Locking the articulation Articulation must be locked to prevent inadvertent Articulation must be locked to prevent inadvertent turning before lifting the roller. turning before lifting the roller. Turn the steering wheel to the straight ahead position. Activate the parking brake. Pull out the upper locking pin (2) fitted with a wire, and pull out the locking dowel (3) fitted with a wire.

  • Page 96: Lifting The Roller

    Miscellaneous Weight: refer to the hoisting plate on the roller Lifting the roller The machine’s gross weight is specified on the The machine’s gross weight is specified on the hoisting plate (1). Refer also to the Technical hoisting plate (1). Refer also to the Technical specifications.

  • Page 97: Unlocking The Articulation

    Miscellaneous Unlocking the articulation Remember to restore the steering joint lock on the Remember to restore the steering joint lock on the steering joint to open before operating. steering joint to open before operating. Fold up the locking arm (1) and secure it in upper the locking lug with the locking dowel (3).

  • Page 98: Short Distance Towing With The Engine Running

    Miscellaneous Short distance towing with the engine running Activate the parking brake, and temporarily stop Activate the parking brake, and temporarily stop the engine. Chock the wheels to prevent the roller the engine. Chock the wheels to prevent the roller from moving.

  • Page 99: Short Distance Towing When The Engine Is Inoperative

    Miscellaneous Short distance towing when the engine is inoperative. Chock the wheels to prevent the roller from Chock the wheels to prevent the roller from moving when the brakes are hydraulically moving when the brakes are hydraulically disengaged. disengaged. Open the hood and make sure that the propulsion pump is accessible.

  • Page 100: Towing The Roller

    Miscellaneous Towing the roller When towing/recovering, the roller must be braked When towing/recovering, the roller must be braked by the towing vehicle. A towing bar must be used by the towing vehicle. A towing bar must be used as the roller has no brakes. as the roller has no brakes.

  • Page 101: Securing Ca5000/5500/6000/6500 For Loading

    Miscellaneous Securing CA5000/5500/6000/6500 for loading Securing the CA5000D/PD-CA6500D/PD vibratory roller from Dynapac for transport. Roller loaded in forward direction Direct of travel Lashing 3 can be moved to the rear lashing mount on the roller if necessary. Lashing 3 can be moved to the rear lashing mount on the roller if necessary. 1 - 4 = double lashings, i.e.
  • Page 102 Miscellaneous Load carrier Load carrier When loaded, the vibratory roller is centered laterally on the platform (± 5 cm). When loaded, the vibratory roller is centered laterally on the platform (± 5 cm). The parking brake is applied and in good working condition, and the articulated joint lock is The parking brake is applied and in good working condition, and the articulated joint lock is closed.

  • Page 103: Operating Instructions - Summary

    Operating instructions - Summary Operating instructions - Summary Follow the SAFETY INSTRUCTIONS specified in the Safety Manual. Follow the SAFETY INSTRUCTIONS specified in the Safety Manual. Ensure that all instructions in the MAINTENANCE section are followed and the Ensure that all instructions in the MAINTENANCE section are followed and the steering hitch lock is unlocked.
  • Page 104 Operating instructions - Summary 4812158701_G.pdf 2019-10-01...

  • Page 105: Preventive Maintenance

    Preventive maintenance Preventive maintenance Complete maintenance is necessary for the machine to function satisfactorily and at the lowest possible cost. The Maintenance section includes the periodic maintenance that must be carried out on the machine. The recommended maintenance intervals assume that the machine is used in a normal environment and working conditions.
  • Page 106 Preventive maintenance 4812158701_G.pdf 2019-10-01...

  • Page 107: Maintenance

    Maintenance Maintenance Lubricants and symbols Always use high-quality lubricants and the Always use high-quality lubricants and the amounts recommended. Too much grease or amounts recommended. Too much grease or oil can cause overheating, resulting in rapid oil can cause overheating, resulting in rapid wear.

  • Page 108: Maintenance Symbols

    Maintenance BIOLOGICAL BIOLOGICAL Air temperature -10°C - +35°C Air temperature -10°C - +35°C PANOLIN HLP Synth 46 PANOLIN HLP Synth 46 HYDRAULIC FLUID, HYDRAULIC FLUID, (14°F-95°F) (14°F-95°F) (www.panolin.com) (www.panolin.com) PANOLIN PANOLIN When it leaves the factory, the When it leaves the factory, the machine may be filled with machine may be filled with biologically degradable fluid.

  • Page 109: Service And Maintenance Points

    Maintenance Service and maintenance points 33,34 31,32 6,7,10 2, 3 22,23 17,18 Fig. Service and maintenance points Diesel fuel, filling Diesel fuel, filling 14. Scrapers 14. Scrapers 27. Seat bearing * 27. Seat bearing * Oil level, diesel engine Oil level, diesel engine 15.

  • Page 110: Periodic Service (Service Message) - Optional

    Maintenance The manufacturer’s instructions found in the The manufacturer’s instructions found in the engine manual also apply. engine manual also apply. Specific maintenance and checks on diesel Specific maintenance and checks on diesel engines must be carried out by the engine engines must be carried out by the engine supplier’s certified personnel.

  • Page 111: Every 10 Hours Of Operation (Daily)

    Maintenance Every 10 hours of operation (Daily) Refer to the contents to find the page number of the sections referred to ! Pos. in fig Pos. in fig Action Action Comment Comment Before starting up for the first time on that day Before starting up for the first time on that day Check the scraper setting Check the scraper setting...

  • Page 112: Every 250 / 750 / 1250 / 1750 Hours Of Operation

    Maintenance Every 250 / 750 / 1250 / 1750 hours of operation Refer to the contents to find the page number of the sections referred to ! Pos. in fig Pos. in fig Action Action Comment Comment Check the oil level in drum cartridges Check the oil level in drum cartridges 23,22 23,22...

  • Page 113: Every 1000 Hours Of Operation

    Maintenance Every 1000 hours of operation Refer to the contents to find the page number of the sections referred to ! Pos. in fig Pos. in fig Action Action Comment Comment Change the hydraulic fluid filter Change the hydraulic fluid filter Check the oil level in drum cartridges Check the oil level in drum cartridges Inspect the filter element in the air cleaner...

  • Page 114: Every 2000 Hours Of Operation

    Maintenance Every 2000 hours of operation Refer to the contents to find the page number of the sections referred to ! Pos. in fig Pos. in fig Action Action Comment Comment 6,10 6,10 Change the hydraulic fluid Change the hydraulic fluid Change the hydraulic fluid filter Change the hydraulic fluid filter Change the oil in the drum cartridges...

  • Page 115: Every Other Year

    Maintenance Every other year Refer to the contents to find the page number of the sections referred to ! Pos. in fig Pos. in fig Action Action Comment Comment Change the coolant (glycol) Change the coolant (glycol) Change the fluid in the hydraulic reservoir *) Change the fluid in the hydraulic reservoir *) *) not for PANOLIN *) not for PANOLIN...

  • Page 116: Service - Checklist

    Maintenance Service - Checklist 4812158701_G.pdf 2019-10-01...

  • Page 117: Maintenance, 10H

    Maintenance, 10h Maintenance, 10h Every 10 hours of operation (Daily) Park the roller on a level surface. Park the roller on a level surface. The engine must be switched off and the The engine must be switched off and the parking brake activated when checking or parking brake activated when checking or adjusting the roller, unless otherwise specified.

  • Page 118: Scrapers, Pad-Drum

    Maintenance, 10h Scrapers, Pad-drum Undo the screws (1), then adjust each scraper tooth (2) to 25 mm (1.0 in) between scraper tooth and drum. Center each scraper tooth (2) between the pads. Tighten the screws (1). Fig. Scrapers 1. Screws 2.

  • Page 119: Flexible Scrapers (Optional)

    Maintenance, 10h Flexible scrapers (Optional) Loosen the screws (2). Then, adjust the scraper blade (1) so that it lightly touches the drum. Tighten the screws (2). Fig. Scrapers 1. Scraper blade 2. Screws Air circulation - Check Ensure that the engine has free circulation of cooling air through the protective grille in the hood.

  • Page 120: Coolant Level - Check

    Maintenance, 10h Coolant level - Check Place the roller on a flat surface and check the level of the coolant (2). Top up with coolant if the level is too low. Take great caution if the radiator cap must be Take great caution if the radiator cap must be opened while the engine is hot.

  • Page 121: Fuel Tank - Filling

    Maintenance, 10h Fuel tank - Filling Top up the fuel tank every day. Follow the engine manufacturer's specifications for diesel fuel. Tier 4i/Stage IIIB DEUTZ engines with exhaust Tier 4i/Stage IIIB DEUTZ engines with exhaust after-treatment system (EAT) require the use of after-treatment system (EAT) require the use of Ultra Low Sulphur Diesel (ULSD) fuel, which has Ultra Low Sulphur Diesel (ULSD) fuel, which has...
  • Page 122 Maintenance, 10h 4812158701_G.pdf 2019-10-01...

  • Page 123: Maintenance, First 50H

    Maintenance, first 50h Maintenance, first 50h Park the roller on a level surface. Park the roller on a level surface. The engine must be switched off and the The engine must be switched off and the parking brake activated when checking or parking brake activated when checking or adjusting the roller, unless otherwise specified.

  • Page 124: Drum Cartridge - Oil Change

    Maintenance, first 50h Clean thoroughly around the oil filter. Remove the oil filter (1) and hand in to an Remove the oil filter (1) and hand in to an environment-friendly waste disposal station. This environment-friendly waste disposal station. This is a single-use filter and cannot be cleaned. is a single-use filter and cannot be cleaned.

  • Page 125: Tires - Air Pressure - Wheel Nuts - Tightening

    Maintenance, first 50h Place a receptacle for about 5 liters (1.32 gal) underneath the drain plug (2). Observe care when draining drum oil/hot drum oil. Observe care when draining drum oil/hot drum oil. Wear protective gloves and goggles. Wear protective gloves and goggles. Save the oil and hand in to an Save the oil and hand in to an environment-friendly waste disposal station.

  • Page 126: Drum Gearbox - Oil Change

    Maintenance, first 50h Drum gearbox - Oil change Wipe clean, unscrew the plugs (1, 2 and 3) and drain the oil into a suitable receptacle, capacity about 5.0 liters (5,3 qts.). Refit the drain plug (1) and fill with oil up to the level plug (3), according to "Drum gearbox - Checking the oil level".

  • Page 127: Maintenance - 50H

    Maintenance - 50h Maintenance - 50h Every 50 hours of operation (Weekly) Park the roller on a level surface. Park the roller on a level surface. The engine must be switched off and the The engine must be switched off and the parking brake activated when checking or parking brake activated when checking or adjusting the roller, unless otherwise specified.
  • Page 128 Maintenance - 50h 4812158701_G.pdf 2019-10-01...

  • Page 129: Maintenance Measures - 250 H

    Maintenance measures - 250 h Maintenance measures - 250 h Every 250/750/1250/1750..hours of operation (every 3 months) Park the roller on a level surface. Park the roller on a level surface. The engine must be switched off and the The engine must be switched off and the parking brake activated when checking or parking brake activated when checking or...

  • Page 130: Drum Cartridge - Cleaning The Ventilation Screw

    Maintenance measures - 250 h Drum cartridge - Cleaning the ventilation screw Clean the drum's ventilation hole and ventilation screw (1). The hole is required to eliminate excess pressure inside the drum. Fig. Drum 1. Ventilation screw Rear axle differential - Check oil level Never work under the roller when the engine is Never work under the roller when the engine is running.

  • Page 131: Rear Axle Planetary Gears - Check Oil Level

    Maintenance measures - 250 h Rear axle planetary gears - Check oil level Position the roller so that the level plug (1) in the planetary gear is at "9 o'clock" or "3 o'clock". Wipe clean and remove the level plug (1) and check that the oil level reaches the lower edge of the plug hole.

  • Page 132: Radiator - Check/Cleaning

    Maintenance measures - 250 h Radiator - Check/Cleaning Check that air can pass unobstructed through the radiators (1), (2) and (3). Clean a dirty radiator using compressed air or a high-pressure water jet. Undo the two screws (5) and tilt the condenser element upwards.

  • Page 133: Battery - Check Condition

    Maintenance measures - 250 h Battery - Check condition The batteries are sealed and maintenance-free. Make sure there is no open flame in the vicinity Make sure there is no open flame in the vicinity when checking the electrolyte level. Explosive gas when checking the electrolyte level.

  • Page 134: Automatic Climate Control (Optional) - Inspection

    Maintenance measures - 250 h Automatic Climate Control (Optional) - Inspection With the unit in operation, open the engine hood and check using the sight glass (1) that bubbles are not visible on the drying filter. The filter is located on the right-hand side at the front edge of the engine compartment.

  • Page 135: Maintenance Measures - 500 H

    Maintenance measures - 500 h Maintenance measures - 500 h Every 500/1500..hours of operation (every six months) Park the roller on a level surface. Park the roller on a level surface. The engine must be switched off and the The engine must be switched off and the parking brake activated when checking or parking brake activated when checking or...

  • Page 136: Drum Cartridge - Cleaning The Ventilation Screw

    Maintenance measures - 500 h Drum cartridge - Cleaning the ventilation screw Clean the drum's ventilation hole and ventilation screw (1). The hole is required to eliminate excess pressure inside the drum. Fig. Drum 1. Ventilation screw Air cleaner Checking - Change the main air filter Change the air cleaner's main filter when the Change the air cleaner's main filter when the warning lamp on the display lights when the...

  • Page 137: Backup Filter - Change

    Maintenance measures - 500 h Backup filter - Change Change the backup filter with a new filter after every second replacement of the main filter. To change the backup filter (1), pull the old filter out of its holder, insert a new filter and reassemble the air cleaner in the reverse order.

  • Page 138: Rear Axle Differential - Check Oil Level

    Maintenance measures - 500 h Rear axle differential - Check oil level Never work under the roller when the engine is Never work under the roller when the engine is running. Park on a level surface. Block the wheels running. Park on a level surface. Block the wheels securely.

  • Page 139: Drum Gearbox - Checking The Oil Level

    Maintenance measures - 500 h Drum gearbox - Checking the oil level Wipe clean the area around the level plug (1) and then undo the plug. Ensure that the oil level reaches up to the lower edge of the plug hole. Top off with oil to the right level if the level is low.

  • Page 140: Fuel Pre-Filter - Replacement

    Maintenance measures - 500 h Fuel pre-filter - Replacement Ensure good ventilation (air extraction) if the Ensure good ventilation (air extraction) if the diesel engine is run indoors. Risk of carbon diesel engine is run indoors. Risk of carbon monoxide poisoning. monoxide poisoning.

  • Page 141: Hood, Hinges - Lubrication

    Maintenance measures - 500 h Hood, hinges - Lubrication Lubricate engine hood hinges (1) and the slide rails of the operator's seat with grease, other joints and controls with oil. Lubricate the cab hinges with grease. See the lubrication specification. Fig.

  • Page 142: Seat Bearing - Lubrication

    Maintenance measures - 500 h Seat bearing - Lubrication Keep in mind that the chain is a vital part of the Keep in mind that the chain is a vital part of the steering mechanism. steering mechanism. Remove the cover (5) to access the lubrication nipple (1).

  • Page 143: Maintenance - 1000H

    Maintenance - 1000h Maintenance - 1000h Performed after 1000 operating hours (each year) Park the roller on a level surface. Park the roller on a level surface. The engine must be switched off and the The engine must be switched off and the parking brake activated when checking or parking brake activated when checking or adjusting the roller, unless otherwise specified.

  • Page 144: Drum Cartridge - Checking The Oil Level

    Maintenance - 1000h Clean thoroughly around the oil filter. Remove the oil filter (1) and hand in to an Remove the oil filter (1) and hand in to an environment-friendly waste disposal station. This environment-friendly waste disposal station. This is a single-use filter and cannot be cleaned. is a single-use filter and cannot be cleaned.

  • Page 145: Drum Cartridge - Cleaning The Ventilation Screw

    Maintenance - 1000h The oil should now come up to the sight glass (3). If necessary, release the filler plug (1) and fill to half the sight glass (3). Clean the magnetic filler plug (1) of any metallic residue, before refitting the plug. Ensure that only Dynapac Drum Oil 1000 is used Ensure that only Dynapac Drum Oil 1000 is used in the cartridges.

  • Page 146: Backup Filter - Change

    Maintenance - 1000h Release the clips (1), pull off the cover (2), and pull out the main filter (3). Do not remove the backup filter (4). Clean the air cleaner if necessary, see section Air cleaner - Cleaning. When replacing the main filter (3), insert a new filter and refit the air cleaner in the reverse order.

  • Page 147: Air Cleaner - Cleaning

    Maintenance - 1000h Air cleaner - Cleaning Wipe clean on both sides of the outlet Wipe clean the inside of the cover (2) and the filter pipe. housing (5). See the previous illustration. Wipe also both surfaces for the outlet pipe; see adjacent figure.

  • Page 148: Rear Axle Differential - Oil Change

    Maintenance - 1000h Rear axle differential - Oil change Never work under the roller when the engine is Never work under the roller when the engine is running. Park on a level surface. Block the wheels running. Park on a level surface. Block the wheels securely.

  • Page 149: Drum Gearbox - Oil Change

    Maintenance - 1000h Drum gearbox - Oil change Wipe clean, unscrew the plugs (1, 2 and 3) and drain the oil into a suitable receptacle, capacity about 5.0 liters (5,3 qts.). Refit the drain plug (1) and fill with oil up to the level plug (3), according to "Drum gearbox - Checking the oil level".

  • Page 150: Fuel Pre-Filter - Replacement

    Maintenance - 1000h Fuel pre-filter - Replacement Ensure good ventilation (air extraction) if the Ensure good ventilation (air extraction) if the diesel engine is run indoors. Risk of carbon diesel engine is run indoors. Risk of carbon monoxide poisoning. monoxide poisoning. See the engine's instruction manual for filter replacement, in the Fuel system chapter.

  • Page 151: Diesel Engine - Oil And Filter Change

    Maintenance - 1000h Diesel engine - Oil and Filter change The oil drain plug (1) can be accessed most easily from the right rear underside of the tractor frame, and is installed with a hose in the engine. Drain the oil when the engine is warm. Place a receptacle that holds 19 liters (5 gal) under the drain plug.

  • Page 152: Seat Bearing - Lubrication

    Maintenance - 1000h Seat bearing - Lubrication Keep in mind that the chain is a vital part of the Keep in mind that the chain is a vital part of the steering mechanism. steering mechanism. Remove the cover (5) to access the lubrication nipple (1).

  • Page 153: Fuel Tank - Draining (Optional)

    Maintenance - 1000h Fuel tank - Draining (Optional) Water and sediment in the fuel tank are removed via the drainage plug in the bottom of the fuel tank. Be very careful during draining. Do not drop the Be very careful during draining. Do not drop the plug or else all the fuel will flow out.

  • Page 154: Steering Hitch - Tightening

    Maintenance - 1000h Steering hitch - Tightening Nobody must be allowed near the steering joint Nobody must be allowed near the steering joint when the engine is running. Risk of being when the engine is running. Risk of being crushed when the steering is operated. Switch crushed when the steering is operated.

  • Page 155: Maintenance - 2000H

    Maintenance - 2000h Maintenance - 2000h Performed after 2000 operating hours (every two years) Park the roller on a level surface. Park the roller on a level surface. The engine must be switched off and the The engine must be switched off and the parking brake activated when checking or parking brake activated when checking or adjusting the roller, unless otherwise specified.

  • Page 156: Hydraulic Filter - Replacement

    Maintenance - 2000h Hydraulic filter - Replacement Undo the filler cap/bleeder filter (2) on top of the reservoir so that over-pressure inside the reservoir can be eliminated. Make sure that the bleeding filter (2) is not clogged, air must have unobstructed passage through the cap in both directions.

  • Page 157: Drum Cartridge - Oil Change

    Maintenance - 2000h Drum cartridge - Oil change Position the roller on a flat surface with the groove (1) on the inside of the drum aligned with the top of the drum frame. Fig. Left drum side 1. Groove Place a receptacle for about 5 liters (1.32 gal) underneath the drain plug (2).

  • Page 158: Drum Cartridge - Cleaning The Ventilation Screw

    Maintenance - 2000h Drum cartridge - Cleaning the ventilation screw Clean the drum's ventilation hole and ventilation screw (1). The hole is required to eliminate excess pressure inside the drum. Fig. Drum 1. Ventilation screw Drum gearbox - Oil change Wipe clean, unscrew the plugs (1, 2 and 3) and drain the oil into a suitable receptacle, capacity about 5.0 liters (5,3 qts.).

  • Page 159: Backup Filter - Change

    Maintenance - 2000h Release the clips (1), pull off the cover (2), and pull out the main filter (3). Do not remove the backup filter (4). Clean the air cleaner if necessary, see section Air cleaner - Cleaning. When replacing the main filter (3), insert a new filter and refit the air cleaner in the reverse order.

  • Page 160: Air Cleaner - Cleaning

    Maintenance - 2000h Air cleaner - Cleaning Wipe clean on both sides of the outlet Wipe clean the inside of the cover (2) and the filter pipe. housing (5). See the previous illustration. Wipe also both surfaces for the outlet pipe; see adjacent figure.

  • Page 161: Rear Axle Differential - Oil Change

    Maintenance - 2000h Position the roller so that the plug (1) in the planetary gear is at "9 o'clock" or "3 o'clock". Fill with oil to lower edge of level hole. Use transmission oil. See the lubrication specification. Clean and refit the plug. Check the fluid level in the same way on the rear axle's other planetary gear.

  • Page 162: Radiator - Check/Cleaning

    Maintenance - 2000h Radiator - Check/Cleaning Check that air can pass unobstructed through the radiators (1), (2) and (3). Clean a dirty radiator using compressed air or a high-pressure water jet. Undo the two screws (5) and tilt the condenser element upwards.

  • Page 163: Replacing The Fuel Filter

    Maintenance - 2000h Replacing the fuel filter Place a container underneath to collect fuel that runs out when the filter is released. Screw off the fuel filter (1). The filter is of the disposable type and cannot be cleaned. Han in to environment-friendly station.

  • Page 164: Diesel Engine - Oil And Filter Change

    Maintenance - 2000h Diesel engine - Oil and Filter change The oil drain plug (1) can be accessed most easily from the right rear underside of the tractor frame, and is installed with a hose in the engine. Drain the oil when the engine is warm. Place a receptacle that holds 19 liters (5 gal) under the drain plug.

  • Page 165: Seat Bearing - Lubrication

    Maintenance - 2000h Seat bearing - Lubrication Keep in mind that the chain is a vital part of the Keep in mind that the chain is a vital part of the steering mechanism. steering mechanism. Remove the cover (5) to access the lubrication nipple (1).

  • Page 166: Fuel Tank - Draining (Optional)

    Maintenance - 2000h Fuel tank - Draining (Optional) Water and sediment in the fuel tank are removed via the drainage plug in the bottom of the fuel tank. Be very careful during draining. Do not drop the Be very careful during draining. Do not drop the plug or else all the fuel will flow out.

  • Page 167: Automatic Climate Control (Optional) - Overhaul

    Maintenance - 2000h Automatic Climate Control (Optional) - Overhaul Regular inspection and maintenance are necessary to ensure satisfactory long-term operation. Clean all dust from the condenser element (1) using compressed air. Blow from underneath. The air jet can damage the element flanges if it is The air jet can damage the element flanges if it is too powerful.

  • Page 168: Steering Hitch - Tightening

    Maintenance - 2000h Steering hitch - Tightening Nobody must be allowed near the steering joint Nobody must be allowed near the steering joint when the engine is running. Risk of being when the engine is running. Risk of being crushed when the steering is operated. Switch crushed when the steering is operated.
  • Page 170 Dynapac Compaction Equipment AB Box 504, SE 371 23 Karlskrona, Sweden www.dynapac.com...

This manual is also suitable for:

Dynapac ca5500Dynapac ca6000Dynapac ca6500

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