Fayat Group DYNAPAC CA5000 Manuals

Manuals and User Guides for Fayat Group DYNAPAC CA5000. We have 2 Fayat Group DYNAPAC CA5000 manuals available for free PDF download: Instruction Manual

Fayat Group DYNAPAC CA5000 Instruction Manual (178 pages)

Brand: Fayat Group | Category: Construction Equipment | Size: 25.16 MB

Table of Contents
3
Introduction
13
The Machine
13
Intended Use
13
Warning Symbols
13
Safety Information
13
General
14
CE Marking and Declaration of Conformity
15
Safety - General Instructions
17
Safety - When Operating
19
Driving Near Edges
19
Work Driving
19
Safety (Optional)
21
Air Conditioning
21
Special Instructions
23
Standard Lubricants and Other Recommended Oils and Fluids
23
Higher Ambient Temperatures, above +40°C (104°F)
23
Temperatures
23
High Pressure Cleaning
23
Fire Fighting
24
Roll over Protective Structure (ROPS), ROPS Approved Cab
24
Welding
24
Battery Handling
24
Jump Starting (24V)
25
Technical Specifications
27
Vibrations - Operator Station
27
Noise Level
27
Electrical System
27
Slopes
27
Dimensions, Side View
28
Dimensions, Top View
29
Weights and Volumes
30
Working Capacity
30
General
35
CO 2 -Emission
35
Liquid-Filled Tyres (Ballastade Tyres)
35
Hydraulic System
36
Air Conditioning / Automatic Climate Control (ACC) (Optional)
36
Tightening Torque
37
Machine Description
39
Diesel Engine
39
Electrical System
39
Propulsion System/Transmission
39
Brake System
39
Steering System
39
Vibration System
40
Cab
40
FOPS and ROPS
40
Identification
41
Product and Component Plates
41
Product Identification Number on the Frame
41
Machine Plate
42
Explanation of 17PIN Serial Number
42
Engine Plates
43
Decals
44
Location - Decals
44
Location - Decals, CALIFORNIA
45
Safety Decals
45
Info Decals
48
Instruments/Controls
49
Control Panel and Controls
49
Function Descriptions
50
Warning Indication - Membrane Panel (Keypad)
53
Display Explanations
53
Machine Alarm
57
DEF-Displays (Urea Tank Level)
58
DEF-Displays (Urea Quality)
59
DEF Displays (EAT - Tampering)
60
DEF Displays (Exhaust Cleaning Lamp)
61
DEF Displays (Exhaust Cleaning Lamp Disabled (Inhibit)
62
Dynapac Sub System (DSS)
63
Main Menu
64
User Settings
64
Machine Settings
65
Service Menu
65
About
66
Operator Help When Starting
67
Operator Help Workmode
67
Display When Activating Choice Via the Button Set
68
Instruments and Controls, Cab
69
Function Description of Instruments and Controls in the Cab
70
Using the Cab Controls
71
Defroster
71
Heat
71
Ac/Acc
71
ACC - Control Panel
72
Main Display Screen
72
ACC - Operation Menus
72
Electrical System
74
Fuses in the Main Switchbox
75
Fuses at the Master Switch
76
Fuse Box at Master Switch
76
Electricity for Urea System
77
Fuses in Cab
77
Operation
79
Before Starting
79
Master Switch - Switching on
79
Operator's Seat - Adjustment
79
Belt Reminder
80
Operator's Seat, Comfort - Adjustments
80
Control Panel, Adjustments
81
Parking Brake
81
Display - Control
82
Interlock
83
Operator Position
83
View
84
Starting
85
Starting the Engine
85
Driving
86
Operating the Roller
86
Machine with Gear Change in Separate Spring-Return Switch (Gear Position Switch)
86
Machine with Speed Limiter (Speed Potentiometer) - Optional
87
Slopes
88
Machine with TC (Anti-Spin)
89
Slopes (TC (Anti-Spin))
89
Interlock/Emergency Stop/Parking Brake - Check
90
Dynapac Compaction Meter (DCM) Including Active Bouncing Control (ABC) - Optional
90
Setting Limit
91
Operation CMV
92
Vibration
93
Manual/Automatic Vibration
93
Manual Vibration - Switching on
93
Amplitude - Changeover
94
Adjustable (Variable) Frequency - (Optional)
94
Braking
95
Normal Braking
95
Emergency Braking
95
Switching off
96
Parking
96
Chocking the Drums
96
Master Switch
97
Long-Term Parking
99
Engine
99
Battery
99
Air Cleaner, Exhaust Pipe
99
Fuel Tank
99
Hydraulic Reservoir
99
Tires (All-Weather)
99
Hoods, Tarpaulin
100
Urea Tank (DEF Tank)
100
Miscellaneous
101
Lifting
101
Locking the Articulation
101
Lifting the Roller
101
Lifting the Roller with Jack
102
Unlocking the Articulation
102
Towing/Recovering
102
Short Distance Towing with the Engine Running
103
Short Distance Towing When the Engine Is Inoperative
104
Towing the Roller
105
Transport
105
Securing CA2500-CA4600 for Loading
106
Securing CA5000/5500/6000/6500 for Loading
108
Operating Instructions - Summary
111
Preventive Maintenance
113
Acceptance and Delivery Inspection
113
Warranty
113
Maintenance - Lubricants and Symbols
115
Maintenance Symbols
116
Maintenance - Maintenance Schedule
117
Service and Maintenance Points
117
General
117
Periodic Service (Service Message) - Optional
118
Every 10 Hours of Operation (Daily)
119
After the FIRST 50 Hours of Operation
119
Every 50 Hours of Operation (Weekly)
119
Every 250 / 750 / 1250 / 1750 Hours of Operation
120
Every 500 / 1500 Hours of Operation
120
Every 1000 Hours of Operation
121
Every 2000 Hours of Operation
122
Every Other Year
123
Maintenance, 10H
125
Scrapers - Check, Adjustment
125
Scrapers, Pad-Drum
126
Scrapers (Heavy Duty), Pad Drum
126
Flexible Scrapers (Optional)
127
Air Circulation - Check
127
Coolant Level - Check
128
Diesel Engine Check Oil Level
128
Fuel Tank - Filling
129
Urea Tank - Refilling
130
Hydraulic Reservoir - Check Fluid Level
130
Maintenance, First 50H
131
Hydraulic Filter - Replacement
131
Drum Cartridge - Oil Change
132
Tires - Air Pressure - Wheel Nuts - Tightening
133
Drum Gearbox - Oil Change
134
Steering Hitch - Tightening
134
Maintenance - 50H
135
Air Cleaner
135
Check Hoses and Connections
135
Pre-Fuel Filter - Draining
136
Maintenance Measures - 250 H
137
Drum Cartridge - Checking the Oil Level
137
Drum Cartridge - Cleaning the Ventilation Screw
138
Rear Axle Differential - Check Oil Level
138
Rear Axle Planetary Gears - Check Oil Level
139
Drum Gearbox - Checking the Oil Level
139
Radiator - Check/Cleaning
140
Rubber Elements and Fastening Screws - Check
140
Battery - Check Condition
141
Air Conditioning (Optional) - Inspection
141
Automatic Climate Control (Optional) - Inspection
142
Maintenance Measures - 500 H
143
Drum Cartridge - Checking the Oil Level
143
Drum Cartridge - Cleaning the Ventilation Screw
144
Air Cleaner
144
Checking - Change the Main Air Filter
144
Backup Filter - Change
145
Air Cleaner - Cleaning
145
Rear Axle Differential - Check Oil Level
146
Rear Axle Planetary Gears - Check Oil Level
146
Drum Gearbox - Checking the Oil Level
147
Radiator - Check/Cleaning
147
The Engine Fuel Filter - Replacement/Cleaning
148
Diesel Engine - Oil and Filter Change
149
Hood, Hinges - Lubrication
149
Seat Bearing - Lubrication
150
Maintenance - 1000H
151
Hydraulic Filter - Replacement
151
Drum Cartridge - Checking the Oil Level
152
Drum Cartridge - Cleaning the Ventilation Screw
153
Air Cleaner
153
Checking - Change the Main Air Filter
153
Backup Filter - Change
154
Air Cleaner - Cleaning
155
Rear Axle Differential - Oil Change
156
Rear Axle Planetary Gear - Oil Change
156
Drum Gearbox - Oil Change
157
Radiator - Check/Cleaning
157
The Engine Fuel Filter - Replacement/Cleaning
158
Diesel Engine - Oil and Filter Change
159
Seat Bearing - Lubrication
160
Hydraulic Reservoir - Draining
160
Fuel Tank - Draining (Optional)
161
Air Conditioning (Optional) Fresh Air Filter - Change
161
Steering Hitch - Tightening
162
Maintenance - 2000H
163
Hydraulic Reservoir - Oil Change
163
Hydraulic Filter - Replacement
164
Drum Cartridge - Oil Change
165
Drum Cartridge - Cleaning the Ventilation Screw
166
Air Cleaner
166
Checking - Change the Main Air Filter
166
Backup Filter - Change
167
Air Cleaner - Cleaning
167
Rear Axle Planetary Gear - Oil Change
168
Rear Axle Differential - Oil Change
169
Drum Gearbox - Oil Change
169
Radiator - Check/Cleaning
170
The Engine Fuel Filter - Replacement/Cleaning
170
Diesel Engine - Oil and Filter Change
171
Seat Bearing - Lubrication
172
Hydraulic Reservoir - Draining
172
Fuel Tank - Draining (Optional)
173
Air Conditioning (Optional) Fresh Air Filter - Change
173
Automatic Climate Control (Optional) - Overhaul
174
Drying Filter - Check
174
Steering Hitch - Tightening
175
Replacing the Urea Pump Filter
176
Replacing the Urea Tank Suction Filter
177

Fayat Group DYNAPAC CA5000 Instruction Manual (170 pages)

Brand: Fayat Group | Category: Construction Equipment | Size: 22.54 MB

Table of Contents
3
Introduction
13
The Machine
13
Intended Use
13
Warning Symbols
13
Safety Information
13
General
14
CE Marking and Declaration of Conformity
15
Safety - General Instructions
17
Safety - When Operating
19
Driving Near Edges
19
Work Driving
19
Safety (Optional)
21
Air Conditioning
21
Special Instructions
23
Standard Lubricants and Other Recommended Oils and Fluids
23
Higher Ambient Temperatures, above +40°C (104°F)
23
Temperatures
23
High Pressure Cleaning
23
Fire Fighting
24
Roll over Protective Structure (ROPS), ROPS Approved Cab
24
Welding
24
Battery Handling
24
Jump Starting (24V)
25
Technical Specifications
27
Vibrations - Operator Station
27
Noise Level
27
Electrical System
27
Slopes
27
Dimensions, Side View
28
Dimensions, Top View
29
Weights and Volumes
30
Working Capacity
30
General
34
Liquid-Filled Tyres (Ballastade Tyres)
34
Hydraulic System
35
Air Conditioning / Automatic Climate Control (ACC) (Optional)
35
Tightening Torque
36
Machine Description
37
Diesel Engine
37
Electrical System
37
Propulsion System/Transmission
37
Brake System
38
Steering System
38
Vibration System
38
Cab
38
FOPS and ROPS
38
Identification
39
Product and Component Plates
39
Product Identification Number on the Frame
39
Machine Plate
40
Explanation of 17PIN Serial Number
40
Engine Plates
41
Decals
42
Location - Decals
42
Safety Decals
43
Info Decals
45
Instruments/Controls
46
Control Panel and Controls
46
Function Descriptions
47
Warning Indication - Membrane Panel (Keypad)
50
Display Explanations
51
Machine Alarm
54
Dynapac Sub System (DSS)
55
Main Menu
56
User Settings
56
Service Menu
57
About
58
Operator Help When Starting
59
Operator Help Workmode
59
Display When Activating Choice Via the Button Set
60
Instruments and Controls, Cab
61
Function Description of Instruments and Controls in the Cab
62
Using the Cab Controls
63
Defroster
63
Heat
63
Ac/Acc
63
ACC - Control Panel
64
Main Display Screen
64
ACC - Operation Menus
64
Electrical System
66
Fuses in the Main Switchbox (Deutz)
67
Fuses at Master Switch (Deutz)
68
Fuse Box at Master Switch (Deutz)
68
Fuses in Cab
69
Operation
71
Before Starting
71
Master Switch - Switching on
71
Operator's Seat - Adjustment
71
Belt Reminder
72
Operator's Seat, Comfort - Adjustments
72
Control Panel, Adjustments
73
Parking Brake
73
Display - Control
74
Interlock
75
Operator Position
75
View
76
Starting
77
Starting the Engine
77
Driving
78
Operating the Roller
78
Machine with Gear Change in Separate Spring-Return Switch (Gear Position Switch)
78
Machine with Speed Limiter (Speed Potentiometer) - Optional
79
Slopes
80
Machine with TC (Anti-Spin)
81
Slopes (TC (Anti-Spin))
81
Interlock/Emergency Stop/Parking Brake - Check
82
Burnout of DPF Filter - (Iiib/T4I)
83
DPF Displays
83
Vibration
85
Manual/Automatic Vibration
85
Manual Vibration - Switching on
85
Amplitude - Changeover
86
Seismic - (Optional)
86
Adjustable (Variable) Frequency - (Optional)
87
Dynapac Compaction Meter (DCM) Including Active Bouncing Control (ABC) - Optional
87
Setting Limit
88
Operation CMV
89
Braking
90
Normal Braking
90
Emergency Braking
90
Switching off
91
Parking
91
Chocking the Drums
91
Master Switch
92
Long-Term Parking
93
Engine
93
Battery
93
Air Cleaner, Exhaust Pipe
93
Fuel Tank
93
Hydraulic Reservoir
93
Hoods, Tarpaulin
93
Tires (All-Weather)
94
Miscellaneous
95
Lifting
95
Locking the Articulation
95
Lifting the Roller
96
Lifting the Roller with Jack
96
Unlocking the Articulation
97
Towing/Recovering
97
Short Distance Towing with the Engine Running
98
Short Distance Towing When the Engine Is Inoperative
99
Towing the Roller
100
Transport
100
Securing CA5000/5500/6000/6500 for Loading
101
Operating Instructions - Summary
103
Preventive Maintenance
105
Acceptance and Delivery Inspection
105
Warranty
105
Maintenance
107
Lubricants and Symbols
107
Maintenance Symbols
108
Service and Maintenance Points
109
General
109
Periodic Service (Service Message) - Optional
110
Every 10 Hours of Operation (Daily)
111
After the FIRST 50 Hours of Operation
111
Every 50 Hours of Operation (Weekly)
111
Every 250 / 750 / 1250 / 1750 Hours of Operation
112
Every 500 / 1500 Hours of Operation
112
Every 1000 Hours of Operation
113
Every 2000 Hours of Operation
114
Every Other Year
115
Service - Checklist
116
Maintenance, 10H
117
Scrapers - Check, Adjustment
117
Scrapers, Pad-Drum
118
Scrapers (Heavy Duty), Pad Drum
118
Flexible Scrapers (Optional)
119
Air Circulation - Check
119
Coolant Level - Check
120
Diesel Engine Check Oil Level
120
Fuel Tank - Filling
121
Hydraulic Reservoir - Check Fluid Level
121
Maintenance, First 50H
123
Hydraulic Filter - Replacement
123
Drum Cartridge - Oil Change
124
Tires - Air Pressure - Wheel Nuts - Tightening
125
Drum Gearbox - Oil Change
126
Steering Hitch - Tightening
126
Maintenance - 50H
127
Air Cleaner
127
Check Hoses and Connections
127
Maintenance Measures - 250 H
129
Drum Cartridge - Checking the Oil Level
129
Drum Cartridge - Cleaning the Ventilation Screw
130
Rear Axle Differential - Check Oil Level
130
Rear Axle Planetary Gears - Check Oil Level
131
Drum Gearbox - Checking the Oil Level
131
Radiator - Check/Cleaning
132
Rubber Elements and Fastening Screws - Check
132
Battery - Check Condition
133
Air Conditioning (Optional) - Inspection
133
Automatic Climate Control (Optional) - Inspection
134
Maintenance Measures - 500 H
135
Drum Cartridge - Checking the Oil Level
135
Drum Cartridge - Cleaning the Ventilation Screw
136
Air Cleaner
136
Checking - Change the Main Air Filter
136
Backup Filter - Change
137
Air Cleaner - Cleaning
137
Rear Axle Differential - Check Oil Level
138
Rear Axle Planetary Gears - Check Oil Level
138
Drum Gearbox - Checking the Oil Level
139
Radiator - Check/Cleaning
139
Fuel Pre-Filter - Replacement
140
Replacing the Fuel Filter
140
Hood, Hinges - Lubrication
141
Diesel Engine - Oil and Filter Change
141
Seat Bearing - Lubrication
142
Maintenance - 1000H
143
Hydraulic Filter - Replacement
143
Drum Cartridge - Checking the Oil Level
144
Drum Cartridge - Cleaning the Ventilation Screw
145
Air Cleaner
145
Checking - Change the Main Air Filter
145
Backup Filter - Change
146
Air Cleaner - Cleaning
147
Rear Axle Differential - Oil Change
148
Rear Axle Planetary Gear - Oil Change
148
Drum Gearbox - Oil Change
149
Radiator - Check/Cleaning
149
Fuel Pre-Filter - Replacement
150
Replacing the Fuel Filter
150
Diesel Engine - Oil and Filter Change
151
Seat Bearing - Lubrication
152
Hydraulic Reservoir - Draining
152
Fuel Tank - Draining (Optional)
153
Air Conditioning (Optional) Fresh Air Filter - Change
153
Steering Hitch - Tightening
154
Maintenance - 2000H
155
Hydraulic Reservoir - Oil Change
155
Hydraulic Filter - Replacement
156
Drum Cartridge - Oil Change
157
Drum Cartridge - Cleaning the Ventilation Screw
158
Drum Gearbox - Oil Change
158
Air Cleaner
158
Checking - Change the Main Air Filter
158
Backup Filter - Change
159
Air Cleaner - Cleaning
160
Rear Axle Planetary Gear - Oil Change
160
Rear Axle Differential - Oil Change
161
Radiator - Check/Cleaning
162
Fuel Pre-Filter - Replacement
162
Replacing the Fuel Filter
163
Diesel Engine - Oil and Filter Change
164
Seat Bearing - Lubrication
165
Hydraulic Reservoir - Draining
165
Fuel Tank - Draining (Optional)
166
Air Conditioning (Optional) Fresh Air Filter - Change
166
Automatic Climate Control (Optional) - Overhaul
167
Drying Filter - Check
167
Steering Hitch - Tightening
168

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