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Fayat Group DYNAPAC CA2800 Instruction Manual

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Instruction manual
Instruction manual
Operating & Maintenance
Operating & Maintenance
4812159001_I.pdf
4812159001_I.pdf
Vibratory roller
Vibratory roller
CA2500/2800/3500/4000
CA2500/2800/3500/4000
Cummins QSB 4.5 (IIIA/T3)
Cummins QSB 4.5 (IIIA/T3)
Cummins QSB 4.5 (IIIB/T4i)
Cummins QSB 4.5 (IIIB/T4i)
Serial number
Serial number
10000137xxA009753 -
10000137xxA009753 -
10000141xxA010772 -
10000141xxA010772 -
10000145xxA009674 -
10000145xxA009674 -
10000149xxA009649 -
10000149xxA009649 -
10000138xxA010190 - 019176
10000138xxA010190 - 019176
10000146xxA010535 - 019417
10000146xxA010535 - 019417
10000150xxA016902 - 024010
10000150xxA016902 - 024010
Translation of original instruction
Translation of original instruction
Reservation for changes
Reservation for changes
Printed in Sweden
Printed in Sweden
Engine
Engine

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Summary of Contents for Fayat Group DYNAPAC CA2800

  • Page 1 Instruction manual Instruction manual Operating & Maintenance Operating & Maintenance 4812159001_I.pdf 4812159001_I.pdf Vibratory roller Vibratory roller CA2500/2800/3500/4000 CA2500/2800/3500/4000 Engine Engine Cummins QSB 4.5 (IIIA/T3) Cummins QSB 4.5 (IIIA/T3) Cummins QSB 4.5 (IIIB/T4i) Cummins QSB 4.5 (IIIB/T4i) Serial number Serial number 10000137xxA009753 - 10000137xxA009753 - 10000141xxA010772 -...

  • Page 3: Table Of Contents

    Table of Contents Introduction ..........................1 The machine ....................1 Intended use ....................1 Warning symbols..................1 Safety information ..................1 General ....................... 2 CE marking and Declaration of conformity..........3 Safety - General instructions....................5 Safety - when operating ......................7 Driving near edges ..................
  • Page 4 Weights and volumes................18 Working capacity..................18 General ..................... 24 Fluid filled tires (Ballasted tires)..........24 Hydraulic system..................25 Air Conditioning / Automatic Climate Control (ACC) (Optional) ....25 Tightening torque ..................26 Machine description ....................... 27 Diesel engine .................... 27 Electrical system ..................
  • Page 5 Display explanations ................. 40 Machine alarm................... 43 Dynapac Sub System (DSS)..............44 "MAIN MENU" ................... 45 "USER SETTINGS" ..............45 "SERVICE MENU" ..............46 "ABOUT"..................47 Operator help when starting..............48 Operator help Workmode................48 Display when activating choice via the button set........49 Instruments and controls, cab ..............
  • Page 6 Control panel, adjustments ............... 61 Parking brake .................... 61 Display - Control..................62 Interlock..................... 63 Operator position..................63 View ......................64 Starting ........................65 Starting the engine ..................65 Driving ........................66 Operating the roller ................... 66 Machine with gear change in separate spring-return switch (gear position switch)..............
  • Page 7 Switching off....................76 Parking ........................76 Chocking the drums .................. 76 Master switch .................... 77 Long-term parking........................79 Engine ....................... 79 Battery....................... 79 Air cleaner, exhaust pipe................79 Fuel tank ....................79 Hydraulic reservoir ..................79 Tires (All-weather)..................79 Hoods, tarpaulin ..................80 Miscellaneous ........................
  • Page 8 Maintenance - Maintenance schedule ................... 95 Service and maintenance points ............... 95 General ..................... 95 Periodic service (service message) - Optional.......... 96 Every 10 hours of operation (Daily)............97 After the FIRST 50 hours of operation ............97 Every 50 hours of operation (Weekly)............97 Every 250 / 750 / 1250 / 1750 hours of operation ........
  • Page 9 Steering hitch - Tightening ..............113 Maintenance - 50h ....................... 115 Air cleaner - Check hoses and connections .............. 115 Maintenance measures - 250 h ................... 117 Drum cartridge - Checking the oil level ........... 117 Drum cartridge - Cleaning the ventilation screw ........118 Rear axle differential - Check oil level.............
  • Page 10 Hood, hinges - Lubrication ..............129 Seat bearing - Lubrication ............... 130 Maintenance - 1000h ......................131 Hydraulic filter - Replacement ..............131 Drum cartridge - Checking the oil level ........... 132 Drum cartridge - Cleaning the ventilation screw ........133 Air cleaner Checking - Change the main air filter............
  • Page 11 Backup filter - Change................147 Air cleaner - Cleaning....................147 Rear axle planetary gear - Oil change ............ 148 Rear axle differential - Oil change............149 Drum gearbox - Oil change ..............149 Radiator - Check/Cleaning ..............150 Fuel pre-filter - Replacement..............150 Replacing the fuel filter................
  • Page 12 4812159001_I.pdf 2019-11-05...

  • Page 13: Introduction

    Introduction Introduction The machine CA2500/2800/3500/4000 are models of Dynapac's medium-heavy soil compaction rollers. They are available in a D (smooth drum) and PD (padfoot) version. Intended use All types of base courses and subbase courses can be compacted. The PD version enables the use of either D or PD drums, which ensures greater flexibility for a wider range of applications.

  • Page 14: General

    Introduction Read the entire manual before starting the Read the entire manual before starting the machine and before carrying out any machine and before carrying out any maintenance. maintenance. Ensure good ventilation (extraction of air by fan) Ensure good ventilation (extraction of air by fan) where the engine is run indoors.

  • Page 15: Ce Marking And Declaration Of Conformity

    Introduction THINK ENVIRONMENT ! Do not release oil, THINK ENVIRONMENT ! Do not release oil, fuel and other environmentally hazardous fuel and other environmentally hazardous substances into the environment. Always send substances into the environment. Always send used filters, drain oil and fuel remnants to used filters, drain oil and fuel remnants to environmentally correct disposal.
  • Page 16 Introduction 4812159001_I.pdf 2019-11-05...

  • Page 17: Safety - General Instructions

    Safety - General instructions Safety - General instructions (Also read the safety manual) • • The operator must be familiar with the contents of the OPERATION section The operator must be familiar with the contents of the OPERATION section before starting the roller. before starting the roller.
  • Page 18 Safety - General instructions • • Do not make any changes or modifications to the roller that could affect Do not make any changes or modifications to the roller that could affect safety. Changes are only to be made after written approval has been given safety.

  • Page 19: Safety - When Operating

    Safety - when operating Safety - when operating Prevent persons from entering or remaining in Prevent persons from entering or remaining in the danger area, i.e. a distance of at least 7 m the danger area, i.e. a distance of at least 7 m (23 ft) in all directions from operating machines.
  • Page 20 Safety - when operating To exit the cab in an emergency, release the To exit the cab in an emergency, release the hammer on the rear right post and break the rear hammer on the rear right post and break the rear window.

  • Page 21: Safety (Optional)

    Safety (Optional) Safety (Optional) Air conditioning The system described in this manual is an AC/ACC type (Automatic climate control) The system contains pressurized refrigerant. It is The system contains pressurized refrigerant. It is forbidden to release refrigerants into the forbidden to release refrigerants into the atmosphere.
  • Page 22 Safety (Optional) 4812159001_I.pdf 2019-11-05...

  • Page 23: Special Instructions

    Special instructions Special instructions Standard lubricants and other recommended oils and fluids Before leaving the factory, the systems and components are filled with the oils and fluids specified in the lubricant specification. These are suitable for ambient temperatures in the range -15°C to +40°C (5°F - 105°F).

  • Page 24: Fire Fighting

    Special instructions with a rubber band. This is to avoid high pressure water entering the vent hole in the filler cap. This could cause malfunctions, such as the blocking of filters. Place a plastic bag over the exhaust pipe and secure with a rubber band to avoid water in the muffler.

  • Page 25: Jump Starting (24V)

    Special instructions Dispose of old batteries in an environmentally Dispose of old batteries in an environmentally friendly way. Batteries contain toxic lead. friendly way. Batteries contain toxic lead. Do not use a quick-charger for charging the Do not use a quick-charger for charging the battery.
  • Page 26 Special instructions 4812159001_I.pdf 2019-11-05...

  • Page 27: Technical Specifications

    Technical specifications Technical specifications Vibrations - Operator station (ISO 2631) The vibration levels are measured in accordance with the operational cycle described in The vibration levels are measured in accordance with the operational cycle described in EU directive 2000/14/EC on machines equipped for the EU market, with vibration switched EU directive 2000/14/EC on machines equipped for the EU market, with vibration switched on, on soft polymer material and with the operator’s seat in the transport position.

  • Page 28: Dimensions, Side View

    Technical specifications Dimensions, side view Dimensions Dimensions Wheelbase, drum and wheel Wheelbase, drum and wheel 2990 2990 Length, standard equipped roller Length, standard equipped roller 6000 6000 Height, with ROPS/cab Height, with ROPS/cab 2870 2870 Height, without ROPS Height, without ROPS 2297 2297 90.5...

  • Page 29: Dimensions, Top View

    Technical specifications Dimensions, top view Dimensions Dimensions Width, front Width, front 2304 2304 Width, rear Width, rear 2130 2130 Overhang, left frame side Overhang, left frame side CA2500 CA2500 CA3500, CA4000 CA3500, CA4000 Overhang, right frame side Overhang, right frame side CA2500 CA2500 CA3500, CA4000...

  • Page 30: Weights And Volumes

    Technical specifications Weights and volumes Weights Weights Service weight Service weight ROPS ROPS CA2500D CA2500D (kg) (kg) 10 100 / 10 800 10 100 / 10 800 10 300 / 11 000 10 300 / 11 000 (lbs) (lbs) 22 270 / 23 810 22 270 / 23 810 22 710 / 25 260 22 710 / 25 260...
  • Page 31 Technical specifications Amplitude Amplitude High High Compaction data Compaction data CA2500D/2800D CA2500D/2800D 0,9 (mm) 0,9 (mm) 0.07 0.07 0.035 (in) 0.035 (in) CA2500PD CA2500PD 1,1 (mm) 1,1 (mm) 0.08 0.08 0.043 (in) 0.043 (in) CA3500D CA3500D 1,9 / 2,0 1,9 / 2,0 0,9 / 0,8 (mm) 0,9 / 0,8 (mm) Std / High...
  • Page 32 Technical specifications CA2500 CA2500 Propulsion Propulsion ATC (AntiSpin/HC) ATC (AntiSpin/HC) Speed range Speed range km/h (mph) km/h (mph) 0-12 (0-7.5) 0-12 (0-7.5) 0-12 (0-7.5) 0-12 (0-7.5) Speed (max.) Speed (max.) TC - Limited Slip Rear axle TC - Limited Slip Rear axle 1st gear 1st gear km/h (mph)
  • Page 33 Technical specifications CA2800 CA2800 Propulsion Propulsion ATC (AntiSpin) ATC (AntiSpin) Speed range Speed range km/h (mph) km/h (mph) 0-12 (0-7.5) 0-12 (0-7.5) Speed (max.) Speed (max.) TC - Limited Slip Rear axle TC - Limited Slip Rear axle 1st gear 1st gear km/h (mph) km/h (mph)
  • Page 34 Technical specifications CA3500 CA3500 Propulsion Propulsion ATC (AntiSpin/HC) ATC (AntiSpin/HC) Speed range Speed range km/h (mph) km/h (mph) 0-12 (0-7.5) 0-12 (0-7.5) 0-12.5 (0-8) 0-12.5 (0-8) Speed (max.) Speed (max.) TC - Limited Slip Rear axle TC - Limited Slip Rear axle 1st gear 1st gear km/h (mph)
  • Page 35 Technical specifications CA4000 CA4000 Propulsion Propulsion ATC (AntiSpin) ATC (AntiSpin) Speed range Speed range km/h (mph) km/h (mph) 0-12 (0-7.5) 0-12 (0-7.5) 0-12.5 (0-8) 0-12.5 (0-8) Speed (max.) Speed (max.) TC - Limited Slip Rear axle TC - Limited Slip Rear axle 1st gear 1st gear km/h (mph)

  • Page 36: General

    Technical specifications General Engine Engine Manufacturer/Model Manufacturer/Model Cummins QSB 4.5 Cummins QSB 4.5 Water-cooled turbo diesel Water-cooled turbo diesel Power output (SAE J1995), 2200 rpm 82kW Power output (SAE J1995), 2200 rpm 82kW 110 hp 110 hp 97kW 97kW 132 hp 132 hp 119kW 119kW...

  • Page 37: Hydraulic System

    Technical specifications Hydraulic system Opening pressure Opening pressure Drive system Drive system Supply system Supply system Vibration system Vibration system Control systems Control systems Brake release Brake release Hydraulic fan system Hydraulic fan system Air Conditioning / Automatic Climate Control (ACC) (Optional) The system described in this manual is an AC/ACC type (Automatic Climate Control).

  • Page 38: Tightening Torque

    Technical specifications Tightening torque Tightening torque in Nm for oiled or dry bolts tightened with a torque wrench. Metric coarse screw thread, bright galvanized (fzb): STRENGTH CLASS: 8.8, Oiled 8.8, Oiled 8.8, Dry 8.8, Dry 10.9, Oiled 10.9, Oiled 10.9, Dry 10.9, Dry 12.9, Oiled 12.9, Oiled...

  • Page 39: Machine Description

    Machine description Machine description Diesel engine The machine is equipped with a water-cooled, straight four cylinder, four-stroke, turbocharged diesel engine with direct injection and a charge air cooler. (IIIB/T4i) The engine is also equipped with cooled exhaust gas recirculation (CEGR) and electronically controlled exhaust gas recirculation valves (EGR) together with a Cummins ®...

  • Page 40: Vibration System

    Machine description On certain markets, the machine is also equipped with an emergency steering system. Vibration system The vibration system is a hydrostatic system in which a hydraulic motor drives the eccentric shaft, which generates the drum's vibrations. High amplitude or low amplitude are determined by the hydraulic motor's direction of rotation.

  • Page 41: Identification

    Machine description Identification Product and component plates 1, 2 Product plate - Product Identification Number (PIN), model/type designation Product plate - Product Identification Number (PIN), model/type designation Engine plate - Type description, product and serial numbers Engine plate - Type description, product and serial numbers Cab/ROPS plate - Certification, product and serial numbers Cab/ROPS plate - Certification, product and serial numbers Component plate, rear axle - Product and serial numbers...

  • Page 42: Machine Plate

    Machine description Machine plate The machine type plate (1) is attached to the front left side of the frame, beside the steering joint. The plate specifies the manufacturer's name and address, the type of machine, the PIN product identification number (serial number), service weight, engine power and year of manufacture.

  • Page 43: Engine Plates

    Machine description Engine plates The engine type plates (1) are affixed to the top and on the right side of the engine. The plates specify the type of engine, serial number and the engine specification. Please specify the engine serial number when ordering spares.

  • Page 44: Decals

    Machine description Decals Location - decals 15,16 17,23 Fig. Location, decals and signs 1. Warning, Crush zone 1. Warning, Crush zone 4700903422 4700903422 12. Master switch 12. Master switch 4700904835 4700904835 2. Warning, Rotating engine 2. Warning, Rotating engine 4700903423 4700903423 13.

  • Page 45: Safety Decals

    Machine description Safety decals Always make sure that all safety decals are completely legible, and remove dirt or order new decals if they have become illegible. Use the part number specified on each decal. 4700903422 Warning - Crush zone, articulation/drum. Maintain a safe distance from the crush zone.
  • Page 46 Machine description 4700908229 Warning - Risk of crushing The articulation must be locked when lifting. Read the instruction manual. 4812125363 Warning - Locking The articulation must be locked during transport and lifting, but be open during operation. Read the instruction manual. 4700903590 -Emergency exit 4812159001_I.pdf...

  • Page 47: Info Decals

    Machine description Info decals Sound power level Sound power level Hoisting plate Hoisting plate Handbook compartment Handbook compartment Master switch Master switch Hydraulic fluid Hydraulic fluid Biological hydraulic fluid Biological hydraulic fluid Securing point Securing point Lifting point Lifting point Tire pressure Tire pressure Battery voltage...

  • Page 48: Instruments/Controls

    Machine description Instruments/Controls Control panel and controls Fig. Control panel Ignition switch Ignition switch Adjustable frequency/Seismic, Adjustable frequency/Seismic, Parking brake Parking brake On/Off On/Off Forward & Reverse lever Forward & Reverse lever Working mode / Transport Working mode / Transport Hazard lights Hazard lights mode...

  • Page 49: Function Descriptions

    Machine description Function descriptions Designation Designation Symbol Symbol Function Function Ignition key Ignition key The electric circuit is broken. The electric circuit is broken. All instruments and electric controls are supplied with All instruments and electric controls are supplied with power.
  • Page 50 Machine description Designation Designation Symbol Symbol Function Function Automatic vibration control (AVC) Automatic vibration control (AVC) When activated, the vibration is switched on When activated, the vibration is switched on automatically when the roller's speed is ≥ 1.8 km/h automatically when the roller's speed is ≥ 1.8 km/h (1.1 mph) and disengaged at a speed of 1.5 km/h (0.9 (1.1 mph) and disengaged at a speed of 1.5 km/h (0.9 mph).
  • Page 51 Machine description Designation Designation Symbol Symbol Function Function Parking brake Parking brake When pressed, the parking brake is activated. When pressed, the parking brake is activated. To release the brakes, slide the red part back (towards To release the brakes, slide the red part back (towards you) and change the position of the switch.

  • Page 52: Warning Indication - Membrane Panel (Keypad)

    Machine description Designation Designation Symbol Symbol Function Function Service socket Service socket Diagnostic socket. Diagnostic socket. Gateway is connected here to read the CAN-Open Gateway is connected here to read the CAN-Open system. system. Warning indication - membrane panel (Keypad) "Yellow"...
  • Page 53 Machine description If the engine is started before any active screen choice is made the display will switch over to main screen. This screen gives an overview and is kept during work: - The speed is shown in the middle of the display. (km/h or mph) Fig.
  • Page 54 Machine description The temperature screen shows the temperature of the engine (top of display) and hydraulic fluid (bottom of display). The values are shown in Celsius or Fahrenheit, depending on the choice of unit system. Fig. Temperature screen A display for the compaction value (CMV value) can also be shown when the compaction meter (Option) is installed on the machine.

  • Page 55: Machine Alarm

    Machine description Machine alarm Symbol Symbol Designation Designation Function Function Warning symbol, hydraulic fluid filter Warning symbol, hydraulic fluid filter If the symbol is shown when the diesel engine is running at If the symbol is shown when the diesel engine is running at full speed, the hydraulic fluid filter must be changed.

  • Page 56: Dynapac Sub System (Dss)

    Machine description Dynapac Sub System (DSS) Description Description Note Note code code Speed sensor, front Speed sensor, front Optional Optional Speed sensor, rear Speed sensor, rear Inclination sensor Inclination sensor Optional Optional Optional Optional IO-Card IO-Card Cooling fan speed sensor Cooling fan speed sensor Vibration frequency meter Vibration frequency meter...

  • Page 57: Main Menu

    Machine description "MACHINE ALARM" Logged machine alarms. These alarms come from the other systems on the machine. "MAIN MENU" In the main menu it is also possible to change some user and machine settings, access the service menu for calibration purposes (special service personnel only, requires pin code), and to see the version of installed software.

  • Page 58: Service Menu

    Machine description "SERVICE MENU" The service menu is also accessible via the main menu for adjustments. "ADJUSTMENTS" "TESTMODES" - Installation personnel only, requires pin code. 4812159001_I.pdf 2019-11-05...

  • Page 59: About

    Machine description "CALIBRATION" - service personnel only, requires password. "EDC Calibration" used to calibrate the joystick and speed potentiometer. "TX Program" only used to change software in the display and requires special equipment and know-how. "EDC CALIBRATION" To calibrate, move the joystick fully forward (F) and press in both black buttons on the top of the joystick.

  • Page 60: Operator Help When Starting

    Machine description Operator help when starting When trying to start the machine without having set one, two or three of the conditions required to start machine, the missing conditions are shown in the display. The missing conditions must be set before it is possible to start the machine.

  • Page 61: Display When Activating Choice Via The Button Set

    Machine description Display when activating choice via the button set. The parking symbol is shown when the parking brake is activated. = Vibration is enabled in the operating position. = Strike-off blade = High amplitude/Low amplitude = Seismic active (LED off) = Automatic vibration control.

  • Page 62: Instruments And Controls, Cab

    Machine description Instruments and controls, cab Radio/CD Fig. Cab roof, front Heater/AC Fig. Right rear cab post 15. Hammer for emergency exit 4812159001_I.pdf 2019-11-05...

  • Page 63: Function Description Of Instruments And Controls In The Cab

    Machine description Function description of instruments and controls in the cab Designation Designation Symbol Symbol Function Function Heater control Heater control Turn to the right to increase heating. Turn to the right to increase heating. Turn to the left to reduce heating. Turn to the left to reduce heating.

  • Page 64: Using The Cab Controls

    Machine description Using the cab controls Defroster To quickly remove ice or mist, make sure that only the front and rear air nozzles are open. Turn the heater and fan dial (1 and 2) to max. Adjust the nozzle so that it blows on the window to be de-iced, or to remove mist.

  • Page 65: Acc - Control Panel

    Machine description ACC - Control panel 1. LCD Display During normal operation, the set-point temperature, blower speed, operation mode and fresh/re-circulated air selection are displayed. 2. SET / SELECT Button Under normal operation button is used for selecting between modes. (Also used in Test / diagnostics mode for different choices) 3.
  • Page 66 Machine description Climate Control mode settings: Press SET / SELECT button until the climate control mode icon appears, and then turn the button until the required mode is displayed. AUTO AUTO The system runs automatically to keep the temperature that is The system runs automatically to keep the temperature that is selected (set-point temperature).

  • Page 67: Electrical System

    Machine description Turning HVAC system OFF: In the main screen, press the Power button to turn off the HVAC system. When the system is turned off, the backlight will turn off and the interior temperature will be displayed on the screen. To turn off the HVAC system from Defrost mode, press the Power button until the HVAC system returns to the AUTO mode, then press the Power button again...

  • Page 68: Fuses In The Main Switchbox (Cummins)

    Machine description Fuses in the main switchbox (Cummins) The figure shows the position of the fuses. The table below gives fuse amperage and function. All fuses are flat pin fuses. Main relay, 24V outlet engine Main relay, 24V outlet engine Reserve Reserve compartment...

  • Page 69: Fuse Box At Master Switch (Cummins)

    Machine description Fuse box at master switch (Cummins) The figure shows the position of the fuses. The amperage and function of the fuses are shown below. All fuses are flat pin fuses. Main fuse Main fuse Diesel engine ECU Diesel engine ECU (IIIA/T3) (IIIA/T3) Fig.
  • Page 70 Machine description 4812159001_I.pdf 2019-11-05...

  • Page 71: Operation

    Operation Operation Before starting Master switch - Switching on Remember to carry out daily maintenance. Refer to the maintenance instructions. The battery disconnector switch is located inside the cover by the steps on the left-hand side of the roller. Turn the key (1) to the On position. The roller is now supplied with power.

  • Page 72: Belt Reminder

    Operation Belt reminder The machine can be equipped with seat belt with belt reminder. Unless the seat belt is used, a warning image appear in the display and a warning buzzer sounds to alert the driver to use the seat belt. Operator's seat, comfort - Adjustments Adjust the operator's seat so that the position is comfortable and so that the controls are within easy...

  • Page 73: Control Panel, Adjustments

    Operation Control panel, adjustments The control unit has two adjustment options, rotation and steering column angle. For rotation, lift the lever (1). Ensure that the control unit locks in position before operating the machine. Release locking lever (2) to adjust the steering column angle.

  • Page 74: Display - Control

    Operation Display - Control Sit down for all operations. Turn the ignition key (1) to position I, the start screen will be shown in display. Fig. Control panel 1. Ignition key 2. Status screen Check that the voltmeter (5) reads at least 24 volts, and that the fuel gauge (3) show a reading.

  • Page 75: Interlock

    Operation Interlock The roller is equipped with Interlock. The diesel engine with switch off after 7 seconds if the operator gets off the seat when going forwards/backwards. If the control is in neutral when the operator stands up a buzzer will go on until the parking brake is activated. If the parking brake is activated, the diesel engine will not stop if the forward/reverse lever is moved out of neutral.

  • Page 76: View

    Operation View Before starting, make sure that the view forwards and backwards is unobstructed. All cab windows should be clean and the rear view mirrors should be correctly adjusted. Fig. view 4812159001_I.pdf 2019-11-05...

  • Page 77: Starting

    Operation Starting Starting the engine Make sure that the emergency stop is OFF and the parking brake ON. Set the forward/reverse lever (1) in neutral position, and set the speed selector (2) in the idling position (LO) or (ECO) if that option is installed on the machine. The diesel engine cannot be started in any other position of the controls.

  • Page 78: Driving

    Operation Driving Operating the roller Under no circumstances is the machine to be Under no circumstances is the machine to be operated from the ground. The operator must be operated from the ground. The operator must be seated inside the machine during all operation. seated inside the machine during all operation.

  • Page 79: Machine With Speed Limiter (Speed Potentiometer) - Optional

    Operation The machine's gear position is shown in the center of the speedometer; select the gear/speed for the task. The machine does not need to be stopped to change gear position. Fig. The display shows the selection in the middle (tortoise, drum spin, wheelspin or hare).

  • Page 80: Slopes

    Operation Carefully move the forward/reverse lever (2) forwards or backwards, depending on which direction of travel is required. Speed increases as the lever is moved away from the neutral position. Fig. The display shows the selection in the middle (tortoise, drum spin, wheelspin or hare).

  • Page 81: Machine With Tc (Anti-Spin)

    Operation Machine with TC (Anti-Spin) TC (Anti-Spin) (1) is activated by default (LED lit). Position the speed control (3) in suitable position. TC (Anti-Spin) activated/disengaged is shown in the center of the speedometer. Carefully move the forward/reverse lever (2) forwards Fig.

  • Page 82: Interlock/Emergency Stop/Parking Brake - Check

    Operation Interlock/Emergency stop/Parking brake - Check The interlock, emergency stop and parking brake must The interlock, emergency stop and parking brake must be checked daily before operating. A function check of be checked daily before operating. A function check of the interlock and emergency stop requires a restart.

  • Page 83: Manual Vibration - Switching On

    Operation Manual vibration - Switching on Never activate vibration when the roller is Never activate vibration when the roller is stationary. This can damage both the surface and stationary. This can damage both the surface and the machine. the machine. Engage and disengage vibration using the switch (1) on the front of the forward/reverse lever.

  • Page 84: Seismic - (Optional)

    Operation Seismic - (Optional) Seismic is the technology that makes the machine and soil work together. Seismic is the innovation that lets the roller determine the optimum frequency for any compacted material, monitoring the variations and constantly adjusting to the changing conditions automatically. Fig.

  • Page 85: Dynapac Compaction Meter (Dcm) Including Active Bouncing Control (Abc) - Optional

    Operation Dynapac Compaction Meter (DCM) including Active Bouncing Control (ABC) - Optional The Compaction Meter is an accessory used to ensure the compaction result and enables optimal material processing. If the Compaction Meter is mounted on the machine, a separate view in the machine display indicates the stiffness of the surface as a compaction meter value (CMV, Evib1 or Evib2).

  • Page 86: Setting Limit

    Operation Setting limit The compaction meter value view in display will give the operator all information needed during compaction; engine rpm, gear position, speed, frequency and inclinations are in display together with actual CMV and the limit set in brackets. Use the buttons underneath the display to set the limit.

  • Page 87: Braking

    Operation NOTE: The operator shall always keep an eye on where they are driving and not focus too much on the CMV display, due to safety. Braking Normal braking Press the switch (1) to switch off the vibration. Move the forward/reverse lever (2) to the neutral position to stop the roller.

  • Page 88: Switching Off

    Operation Switching off Set the speed control in idling position and allow the engine to idle for a few minutes to cool down. Check the display to see if any faults are indicated. Switch off all lights and other electrical functions. Activate the parking brake (3) and then turn the ignition lock (2) to the left to the off position.

  • Page 89: Master Switch

    Operation Master switch Before leaving the roller for the day, switch the master switch (1) to the disconnected position and remove the handle. Before switching off the battery isolation switch, Before switching off the battery isolation switch, wait for at least 30 seconds after the ignition lock wait for at least 30 seconds after the ignition lock has been switched off, in order to avoid the has been switched off, in order to avoid the...
  • Page 90 Operation 4812159001_I.pdf 2019-11-05...

  • Page 91: Long-Term Parking

    Long-term parking Long-term parking The following instructions should be followed The following instructions should be followed when long term parking (more than one month). when long term parking (more than one month). These measures apply when parking for a period of up to 6 months.

  • Page 92: Hoods, Tarpaulin

    Long-term parking Hoods, tarpaulin * Lower the instrument cover over the instrument panel. * Cover the entire roller with a tarpaulin. A gap must be left between the tarpaulin and the ground. * If possible, store the roller indoors and ideally in a building where the temperature is constant.

  • Page 93: Miscellaneous

    Miscellaneous Miscellaneous Lifting Locking the articulation Articulation must be locked to prevent inadvertent Articulation must be locked to prevent inadvertent turning before lifting the roller. turning before lifting the roller. Turn the steering wheel to the straight ahead position. Activate the parking brake. Pull out the upper locking pin (2) fitted with a wire, and pull out the locking dowel (3) fitted with a wire.

  • Page 94: Lifting The Roller

    Miscellaneous Weight: refer to the hoisting plate on the roller Lifting the roller The machine’s gross weight is specified on the The machine’s gross weight is specified on the hoisting plate (1). Refer also to the Technical hoisting plate (1). Refer also to the Technical specifications.

  • Page 95: Unlocking The Articulation

    Miscellaneous Unlocking the articulation Remember to restore the steering joint lock on the Remember to restore the steering joint lock on the steering joint to open before operating. steering joint to open before operating. Fold up the locking arm (1) and secure it in upper the locking lug with the locking dowel (3).

  • Page 96: Short Distance Towing With The Engine Running

    Miscellaneous Short distance towing with the engine running Activate the parking brake, and temporarily stop Activate the parking brake, and temporarily stop the engine. Chock the wheels to prevent the roller the engine. Chock the wheels to prevent the roller from moving.

  • Page 97: Short Distance Towing When The Engine Is Inoperative

    Miscellaneous Short distance towing when the engine is inoperative. Chock the wheels to prevent the roller from Chock the wheels to prevent the roller from moving when the brakes are hydraulically moving when the brakes are hydraulically disengaged. disengaged. Open the hood and make sure that the propulsion pump is accessible.

  • Page 98: Towing The Roller

    Miscellaneous Towing the roller When towing/recovering, the roller must be braked When towing/recovering, the roller must be braked by the towing vehicle. A towing bar must be used by the towing vehicle. A towing bar must be used as the roller has no brakes. as the roller has no brakes.

  • Page 99: Securing Ca2500-Ca4600 For Loading

    Miscellaneous Securing CA2500-CA4600 for loading Securing the CA2500-4600D/PD vibratory roller from Dynapac for transport. Roller loaded in forward direction Direct of travel 1 - 3 = double lashings, i.e. one lashing with two parts secured to two different lashing mounts, 1 - 3 = double lashings, i.e.
  • Page 100 Miscellaneous Load carrier Load carrier When loaded, the vibratory roller is centered laterally on the platform (± 5 cm). When loaded, the vibratory roller is centered laterally on the platform (± 5 cm). The parking brake is applied and in good working condition, and the articulated joint lock is The parking brake is applied and in good working condition, and the articulated joint lock is closed.

  • Page 101: Operating Instructions - Summary

    Operating instructions - Summary Operating instructions - Summary Follow the SAFETY INSTRUCTIONS specified in the Safety Manual. Follow the SAFETY INSTRUCTIONS specified in the Safety Manual. Ensure that all instructions in the MAINTENANCE section are followed and the Ensure that all instructions in the MAINTENANCE section are followed and the steering hitch lock is unlocked.
  • Page 102 Operating instructions - Summary 4812159001_I.pdf 2019-11-05...

  • Page 103: Preventive Maintenance

    Preventive maintenance Preventive maintenance Complete maintenance is necessary for the machine to function satisfactorily and at the lowest possible cost. The Maintenance section includes the periodic maintenance that must be carried out on the machine. The recommended maintenance intervals assume that the machine is used in a normal environment and working conditions.
  • Page 104 Preventive maintenance 4812159001_I.pdf 2019-11-05...

  • Page 105: Maintenance - Lubricants And Symbols

    Maintenance - Lubricants and symbols Maintenance - Lubricants and symbols Always use high-quality lubricants and the Always use high-quality lubricants and the amounts recommended. Too much grease or amounts recommended. Too much grease or oil can cause overheating, resulting in rapid oil can cause overheating, resulting in rapid wear.

  • Page 106: Maintenance Symbols

    Maintenance - Lubricants and symbols BIOLOGICAL BIOLOGICAL Air temperature -10°C - +35°C Air temperature -10°C - +35°C PANOLIN HLP Synth 46 PANOLIN HLP Synth 46 HYDRAULIC FLUID, HYDRAULIC FLUID, (14°F-95°F) (14°F-95°F) (www.panolin.com) (www.panolin.com) PANOLIN PANOLIN When it leaves the factory, the When it leaves the factory, the machine may be filled with machine may be filled with...

  • Page 107: Maintenance - Maintenance Schedule

    Maintenance - Maintenance schedule Maintenance - Maintenance schedule Service and maintenance points 33,34 31,32 6,7,10 2, 3 22,23 17,18 Fig. Service and maintenance points Diesel fuel, filling Diesel fuel, filling 14. Scrapers 14. Scrapers 27. Seat bearing * 27. Seat bearing * Oil level, diesel engine Oil level, diesel engine 15.

  • Page 108: Periodic Service (Service Message) - Optional

    Maintenance - Maintenance schedule Remove all dirt before filling, when checking Remove all dirt before filling, when checking oils and fuel and when lubricating using oil or oils and fuel and when lubricating using oil or grease. grease. The manufacturer’s instructions found in the The manufacturer’s instructions found in the engine manual also apply.

  • Page 109: Every 10 Hours Of Operation (Daily)

    Maintenance - Maintenance schedule Every 10 hours of operation (Daily) Refer to the contents to find the page number of the sections referred to ! Pos. in fig Pos. in fig Action Action Comment Comment Before starting up for the first time on that day Before starting up for the first time on that day Check the scraper setting Check the scraper setting...

  • Page 110: Every 250 / 750 / 1250 / 1750 Hours Of Operation

    Maintenance - Maintenance schedule Every 250 / 750 / 1250 / 1750 hours of operation Refer to the contents to find the page number of the sections referred to ! Pos. in fig Pos. in fig Action Action Comment Comment Check the oil level in drum cartridges Check the oil level in drum cartridges Cleaning the ventilation screws in the drum...

  • Page 111: Every 1000 Hours Of Operation

    Maintenance - Maintenance schedule Every 1000 hours of operation Refer to the contents to find the page number of the sections referred to ! Pos. in fig Pos. in fig Action Action Comment Comment Change the hydraulic fluid filter Change the hydraulic fluid filter Check the oil level in drum cartridges Check the oil level in drum cartridges Inspect the filter element in the air cleaner...

  • Page 112: Every 2000 Hours Of Operation

    Maintenance - Maintenance schedule Every 2000 hours of operation Refer to the contents to find the page number of the sections referred to ! Pos. in fig Pos. in fig Action Action Comment Comment 6,10 6,10 Change the hydraulic fluid Change the hydraulic fluid Change the hydraulic fluid filter Change the hydraulic fluid filter...

  • Page 113: Every Other Year

    Maintenance - Maintenance schedule Every other year Refer to the contents to find the page number of the sections referred to ! Pos. in fig Pos. in fig Action Action Comment Comment Change the coolant (glycol) Change the coolant (glycol) Change the fluid in the hydraulic reservoir *) Change the fluid in the hydraulic reservoir *) *) not for PANOLIN...

  • Page 114: Service - Checklist

    Maintenance - Maintenance schedule Service - Checklist 4812159001_I.pdf 2019-11-05...

  • Page 115: Maintenance, 10H

    Maintenance, 10h Maintenance, 10h Every 10 hours of operation (Daily) Park the roller on a level surface. Park the roller on a level surface. The engine must be switched off and the The engine must be switched off and the parking brake activated when checking or parking brake activated when checking or adjusting the roller, unless otherwise specified.

  • Page 116: Scrapers, Pad-Drum

    Maintenance, 10h Scrapers, Pad-drum Undo the screws (1), then adjust each scraper tooth (2) to 25 mm (1.0 in) between scraper tooth and drum. Center each scraper tooth (2) between the pads. Tighten the screws (1). Fig. Scrapers 1. Screws 2.

  • Page 117: Flexible Scrapers (Optional)

    Maintenance, 10h Flexible scrapers (Optional) Loosen the screws (2). Then, adjust the scraper blade (1) so that it lightly touches the drum. Tighten the screws (2). Fig. Scrapers 1. Scraper blade 2. Screws Air circulation - Check Ensure that the engine has free circulation of cooling air through the protective grille in the hood.

  • Page 118: Coolant Level - Check

    Maintenance, 10h Coolant level - Check Place the roller on a flat surface and check the level of the coolant (2). Top up with coolant if the level is too low. Take great caution if the radiator cap must be Take great caution if the radiator cap must be opened while the engine is hot.

  • Page 119: Fuel Tank - Filling

    Maintenance, 10h Fuel tank - Filling Top up the fuel tank every day. Follow the engine manufacturer's specifications for diesel fuel. Tier 4i/Stage IIIB Cummins engines require the Tier 4i/Stage IIIB Cummins engines require the use of Ultra Low Sulphur Diesel (ULSD) fuel, use of Ultra Low Sulphur Diesel (ULSD) fuel, which has a sulphur content of 15 ppm (parts per which has a sulphur content of 15 ppm (parts per...
  • Page 120 Maintenance, 10h 4812159001_I.pdf 2019-11-05...

  • Page 121: Maintenance, First 50H

    Maintenance, first 50h Maintenance, first 50h Park the roller on a level surface. Park the roller on a level surface. The engine must be switched off and the The engine must be switched off and the parking brake activated when checking or parking brake activated when checking or adjusting the roller, unless otherwise specified.

  • Page 122: Drum Cartridge - Oil Change

    Maintenance, first 50h Clean thoroughly around the oil filter. Remove the oil filter (1) and hand in to an Remove the oil filter (1) and hand in to an environment-friendly waste disposal station. This environment-friendly waste disposal station. This is a single-use filter and cannot be cleaned. is a single-use filter and cannot be cleaned.

  • Page 123: Tires - Air Pressure - Wheel Nuts - Tightening

    Maintenance, first 50h Place a receptacle for about 5 liters (1.32 gal) underneath the drain plug (2). Observe care when draining drum oil/hot drum oil. Observe care when draining drum oil/hot drum oil. Wear protective gloves and goggles. Wear protective gloves and goggles. Save the oil and hand in to an Save the oil and hand in to an environment-friendly waste disposal station.

  • Page 124: Rear Axle Differential - Oil Change

    Maintenance, first 50h Rear axle differential - Oil change Never work under the roller when the engine is Never work under the roller when the engine is running. Park on a level surface. Block the wheels running. Park on a level surface. Block the wheels securely.

  • Page 125: Drum Gearbox - Oil Change

    Maintenance, first 50h Drum gearbox - Oil change Wipe clean, unscrew the plugs (1, 2 and 3) and drain the oil into a suitable receptacle, capacity about 5.0 liters (5,3 qts.). Refit the drain plug (1) and fill with oil up to the level plug (3), according to "Drum gearbox - Checking the oil level".
  • Page 126 Maintenance, first 50h 4812159001_I.pdf 2019-11-05...

  • Page 127: Maintenance - 50H

    Maintenance - 50h Maintenance - 50h Every 50 hours of operation (Weekly) Park the roller on a level surface. Park the roller on a level surface. The engine must be switched off and the The engine must be switched off and the parking brake activated when checking or parking brake activated when checking or adjusting the roller, unless otherwise specified.
  • Page 128 Maintenance - 50h 4812159001_I.pdf 2019-11-05...

  • Page 129: Maintenance Measures - 250 H

    Maintenance measures - 250 h Maintenance measures - 250 h Every 250/750/1250/1750..hours of operation (every 3 months) Park the roller on a level surface. Park the roller on a level surface. The engine must be switched off and the The engine must be switched off and the parking brake activated when checking or parking brake activated when checking or...

  • Page 130: Drum Cartridge - Cleaning The Ventilation Screw

    Maintenance measures - 250 h Drum cartridge - Cleaning the ventilation screw Clean the drum's ventilation hole and ventilation screw (1). The hole is required to eliminate excess pressure inside the drum. Fig. Drum 1. Ventilation screw Rear axle differential - Check oil level Never work under the roller when the engine is Never work under the roller when the engine is running.

  • Page 131: Rear Axle Planetary Gears - Check Oil Level

    Maintenance measures - 250 h Rear axle planetary gears - Check oil level Position the roller so that the level plug (1) in the planetary gear is at "9 o'clock" or "3 o'clock". Wipe clean and remove the level plug (1) and check that the oil level reaches the lower edge of the plug hole.

  • Page 132: Radiator - Check/Cleaning

    Maintenance measures - 250 h Radiator - Check/Cleaning Check that air can pass unobstructed through the radiators (1), (2) and (3). Clean a dirty radiator using compressed air or a high-pressure water jet. Undo the two screws (5) and tilt the condenser element upwards.

  • Page 133: Battery - Check Condition

    Maintenance measures - 250 h Battery - Check condition The batteries are sealed and maintenance-free. Make sure there is no open flame in the vicinity Make sure there is no open flame in the vicinity when checking the electrolyte level. Explosive gas when checking the electrolyte level.

  • Page 134: Automatic Climate Control (Optional) - Inspection

    Maintenance measures - 250 h Automatic Climate Control (Optional) - Inspection With the unit in operation, open the engine hood and check using the sight glass (1) that bubbles are not visible on the drying filter. The filter is located on the right-hand side at the front edge of the engine compartment.

  • Page 135: Maintenance Measures - 500 H

    Maintenance measures - 500 h Maintenance measures - 500 h Every 500/1500..hours of operation (every six months) Park the roller on a level surface. Park the roller on a level surface. The engine must be switched off and the The engine must be switched off and the parking brake activated when checking or parking brake activated when checking or...

  • Page 136: Drum Cartridge - Cleaning The Ventilation Screw

    Maintenance measures - 500 h Drum cartridge - Cleaning the ventilation screw Clean the drum's ventilation hole and ventilation screw (1). The hole is required to eliminate excess pressure inside the drum. Fig. Drum 1. Ventilation screw Air cleaner Checking - Change the main air filter Change the air cleaner's main filter when the Change the air cleaner's main filter when the warning lamp on the display lights when the...

  • Page 137: Backup Filter - Change

    Maintenance measures - 500 h Backup filter - Change Change the backup filter with a new filter after every second replacement of the main filter. To change the backup filter (1), pull the old filter out of its holder, insert a new filter and reassemble the air cleaner in the reverse order.

  • Page 138: Rear Axle Differential - Check Oil Level

    Maintenance measures - 500 h Rear axle differential - Check oil level Never work under the roller when the engine is Never work under the roller when the engine is running. Park on a level surface. Block the wheels running. Park on a level surface. Block the wheels securely.

  • Page 139: Drum Gearbox - Checking The Oil Level

    Maintenance measures - 500 h Drum gearbox - Checking the oil level Wipe clean the area around the level plug (1) and then undo the plug. Ensure that the oil level reaches up to the lower edge of the plug hole. Top off with oil to the right level if the level is low.

  • Page 140: Fuel Pre-Filter - Replacement

    Maintenance measures - 500 h Fuel pre-filter - Replacement Ensure good ventilation (air extraction) if the Ensure good ventilation (air extraction) if the diesel engine is run indoors. Risk of carbon diesel engine is run indoors. Risk of carbon monoxide poisoning. monoxide poisoning.

  • Page 141: Diesel Engine - Oil And Filter Change

    Maintenance measures - 500 h Diesel engine - Oil and Filter change The oil drain plug (1) can be accessed most easily from the right rear underside of the tractor frame, and is installed with a hose in the engine. Drain the oil when the engine is warm.

  • Page 142: Seat Bearing - Lubrication

    Maintenance measures - 500 h Seat bearing - Lubrication Keep in mind that the chain is a vital part of the Keep in mind that the chain is a vital part of the steering mechanism. steering mechanism. Remove the cover (5) to access the lubrication nipple (1).

  • Page 143: Maintenance - 1000H

    Maintenance - 1000h Maintenance - 1000h Performed after 1000 operating hours (each year) Park the roller on a level surface. Park the roller on a level surface. The engine must be switched off and the The engine must be switched off and the parking brake activated when checking or parking brake activated when checking or adjusting the roller, unless otherwise specified.

  • Page 144: Drum Cartridge - Checking The Oil Level

    Maintenance - 1000h Clean thoroughly around the oil filter. Remove the oil filter (1) and hand in to an Remove the oil filter (1) and hand in to an environment-friendly waste disposal station. This environment-friendly waste disposal station. This is a single-use filter and cannot be cleaned. is a single-use filter and cannot be cleaned.

  • Page 145: Drum Cartridge - Cleaning The Ventilation Screw

    Maintenance - 1000h The oil should now come up to the sight glass (3). If necessary, release the filler plug (1) and fill to half the sight glass (3). Clean the magnetic filler plug (1) of any metallic residue, before refitting the plug. Ensure that only Dynapac Drum Oil 1000 is used Ensure that only Dynapac Drum Oil 1000 is used in the cartridges.

  • Page 146: Backup Filter - Change

    Maintenance - 1000h Release the clips (1), pull off the cover (2), and pull out the main filter (3). Do not remove the backup filter (4). Clean the air cleaner if necessary, see section Air cleaner - Cleaning. When replacing the main filter (3), insert a new filter and refit the air cleaner in the reverse order.

  • Page 147: Air Cleaner - Cleaning

    Maintenance - 1000h Air cleaner - Cleaning Wipe clean on both sides of the outlet Wipe clean the inside of the cover (2) and the filter pipe. housing (5). See the previous illustration. Wipe also both surfaces for the outlet pipe; see adjacent figure.

  • Page 148: Rear Axle Differential - Oil Change

    Maintenance - 1000h Rear axle differential - Oil change Never work under the roller when the engine is Never work under the roller when the engine is running. Park on a level surface. Block the wheels running. Park on a level surface. Block the wheels securely.

  • Page 149: Drum Gearbox - Oil Change

    Maintenance - 1000h Drum gearbox - Oil change Wipe clean, unscrew the plugs (1, 2 and 3) and drain the oil into a suitable receptacle, capacity about 5.0 liters (5,3 qts.). Refit the drain plug (1) and fill with oil up to the level plug (3), according to "Drum gearbox - Checking the oil level".

  • Page 150: Fuel Pre-Filter - Replacement

    Maintenance - 1000h Fuel pre-filter - Replacement Ensure good ventilation (air extraction) if the Ensure good ventilation (air extraction) if the diesel engine is run indoors. Risk of carbon diesel engine is run indoors. Risk of carbon monoxide poisoning. monoxide poisoning. See the engine's instruction manual for filter replacement, in the Fuel system chapter.

  • Page 151: Diesel Engine - Oil And Filter Change

    Maintenance - 1000h Diesel engine - Oil and Filter change The oil drain plug (1) can be accessed most easily from the right rear underside of the tractor frame, and is installed with a hose in the engine. Drain the oil when the engine is warm. Place a receptacle that holds 19 liters (5 gal) under the drain plug.

  • Page 152: Seat Bearing - Lubrication

    Maintenance - 1000h Seat bearing - Lubrication Keep in mind that the chain is a vital part of the Keep in mind that the chain is a vital part of the steering mechanism. steering mechanism. Remove the cover (5) to access the lubrication nipple (1).

  • Page 153: Fuel Tank - Draining (Optional)

    Maintenance - 1000h Fuel tank - Draining (Optional) Water and sediment in the fuel tank are removed via the drainage plug in the bottom of the fuel tank. Be very careful during draining. Do not drop the Be very careful during draining. Do not drop the plug or else all the fuel will flow out.

  • Page 154: Steering Hitch - Tightening

    Maintenance - 1000h Steering hitch - Tightening Nobody must be allowed near the steering joint Nobody must be allowed near the steering joint when the engine is running. Risk of being when the engine is running. Risk of being crushed when the steering is operated. Switch crushed when the steering is operated.

  • Page 155: Maintenance - 2000H

    Maintenance - 2000h Maintenance - 2000h Performed after 2000 operating hours (every two years) Park the roller on a level surface. Park the roller on a level surface. The engine must be switched off and the The engine must be switched off and the parking brake activated when checking or parking brake activated when checking or adjusting the roller, unless otherwise specified.

  • Page 156: Hydraulic Filter - Replacement

    Maintenance - 2000h Hydraulic filter - Replacement Undo the filler cap/bleeder filter (2) on top of the reservoir so that over-pressure inside the reservoir can be eliminated. Make sure that the bleeding filter (2) is not clogged, air must have unobstructed passage through the cap in both directions.

  • Page 157: Drum Cartridge - Oil Change

    Maintenance - 2000h Drum cartridge - Oil change Position the roller on a flat surface with the groove (1) on the inside of the drum aligned with the top of the drum frame. Fig. Left drum side 1. Groove Place a receptacle for about 5 liters (1.32 gal) underneath the drain plug (2).

  • Page 158: Drum Cartridge - Cleaning The Ventilation Screw

    Maintenance - 2000h Drum cartridge - Cleaning the ventilation screw Clean the drum's ventilation hole and ventilation screw (1). The hole is required to eliminate excess pressure inside the drum. Fig. Drum 1. Ventilation screw Air cleaner Checking - Change the main air filter Change the air cleaner's main filter when the Change the air cleaner's main filter when the warning lamp on the display lights when the...

  • Page 159: Backup Filter - Change

    Maintenance - 2000h Backup filter - Change Change the backup filter with a new filter after every second replacement of the main filter. To change the backup filter (1), pull the old filter out of its holder, insert a new filter and reassemble the air cleaner in the reverse order.

  • Page 160: Rear Axle Planetary Gear - Oil Change

    Maintenance - 2000h Rear axle planetary gear - Oil change Position the roller with the plug (1) at its lowest position. Wipe clean, unscrew the plug (1) and drain the oil into a suitable receptacle. The volume is approximately 1.85 liters (1.95 qts). Oil should be taken to your local waste disposal Oil should be taken to your local waste disposal station.

  • Page 161: Rear Axle Differential - Oil Change

    Maintenance - 2000h Rear axle differential - Oil change Never work under the roller when the engine is Never work under the roller when the engine is running. Park on a level surface. Block the wheels running. Park on a level surface. Block the wheels securely.

  • Page 162: Radiator - Check/Cleaning

    Maintenance - 2000h Radiator - Check/Cleaning Check that air can pass unobstructed through the radiators (1), (2) and (3). Clean a dirty radiator using compressed air or a high-pressure water jet. Undo the two screws (5) and tilt the condenser element upwards.

  • Page 163: Replacing The Fuel Filter

    Maintenance - 2000h Replacing the fuel filter Place a container underneath to collect fuel that runs out when the filter is released. Screw off the fuel filter (1). The filter is of the disposable type and cannot be cleaned. Han in to environment-friendly station.

  • Page 164: Diesel Engine - Oil And Filter Change

    Maintenance - 2000h Diesel engine - Oil and Filter change The oil drain plug (1) can be accessed most easily from the right rear underside of the tractor frame, and is installed with a hose in the engine. Drain the oil when the engine is warm. Place a receptacle that holds 19 liters (5 gal) under the drain plug.

  • Page 165: Seat Bearing - Lubrication

    Maintenance - 2000h Seat bearing - Lubrication Keep in mind that the chain is a vital part of the Keep in mind that the chain is a vital part of the steering mechanism. steering mechanism. Remove the cover (5) to access the lubrication nipple (1).

  • Page 166: Fuel Tank - Draining (Optional)

    Maintenance - 2000h Fuel tank - Draining (Optional) Water and sediment in the fuel tank are removed via the drainage plug in the bottom of the fuel tank. Be very careful during draining. Do not drop the Be very careful during draining. Do not drop the plug or else all the fuel will flow out.

  • Page 167: Automatic Climate Control (Optional) - Overhaul

    Maintenance - 2000h Automatic Climate Control (Optional) - Overhaul Regular inspection and maintenance are necessary to ensure satisfactory long-term operation. Clean all dust from the condenser element (1) using compressed air. Blow from underneath. The air jet can damage the element flanges if it is The air jet can damage the element flanges if it is too powerful.

  • Page 168: Steering Hitch - Tightening

    Maintenance - 2000h Steering hitch - Tightening Nobody must be allowed near the steering joint Nobody must be allowed near the steering joint when the engine is running. Risk of being when the engine is running. Risk of being crushed when the steering is operated. Switch crushed when the steering is operated.
  • Page 170 Dynapac Compaction Equipment AB Box 504, SE 371 23 Karlskrona, Sweden www.dynapac.com...

This manual is also suitable for:

Dynapac ca2500Dynapac ca3500Dynapac ca4000Dynapac ca3500d

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