Assembly; Tilt Cylinder Cover; Upper Eye; Ptt Pump Case - BOMBARDIER Johnson 90 Service Manual

POWER TRIM AND TILT - 90/115
ASSEMBLY
ASSEMBLY
Assembly is reverse order of disassembly with special atten­
tion to the following steps.
IACAUTION
1
• Do not reuse O-ring and seal once removed. Always
use new parts.
• Lubricate all components and O-rings with PTT fluid
before assembly.
• Do not reuse PTT fluid. Always refill with new fluid.
Tilt Cylinder Cover
1. Apply PTT fluid to cylinder cover seal, then instan cylinder
cover.
2. Tighten four bolts securely.
~ Cylinder cover bolt: 4.7 N-m (0.47 kg-m; 3.4 lb-ft)
Upper Eye
1. Apply Ultra Lock to threads of upper eye befare threading
it onto tilt rod.
2. Tighten upper eye to specified torque.
~ Upper eye: 108 N,m (10.8 kg-m; 78.0 lb-ft)
Ultra Lock
PTT Pump Case
1. lnstall tour 0-rings to PTT body.
NOTE:
Lubricate O-ring with PTT fluid befare installing PTT body.
2. lnstall PTT pump case, then tighten three bolts to speci­
fied torque.
~ PTT pump case bolt:
G)
8 N-m (0.8 kg-m; 5.8 lb-ft)
(2)
5.5 N,m (0.55 kg-m; 4.0 lb-ft)
Manual Release Valve
1. Oíl and install seal washer
CD
and manual release valve
@.
2. Tighten valve to specified torque.
~ Manual release valve: 3.6 N,m (0.36 kg-m; 2.6 lb-ft)
3. lnstall snap ring @.